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Magikitch'n L22-288 User manual

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Exploded Parts Manual
L22-288 Rev 0 (04/06)
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual
for the life of the equipment:
Model #: ___________________________
Serial #: ___________________________
Date Purchased: ____________________
ENGLISH
MKG24, MKG36, MKG48, MKG60, MKG72
Gas Griddle Models with All ptions
Built after 08/1/2005
Exploded Parts-MKG Griddle Gas Models (All ptions)
L22-288 Rev 0 (04/06)
2
Post in a prominent location the instructions to be
followed in the event that an operator smells gas.
Obtain this information from your local gas
supplier.
WARNING
DO NOT store or use gasoline or other lammable vapors and
liquids in the vicinity o this or any other appliance.
WARNING
Improper installation, alteration, service or maintenance can
cause property damage, injury or death. Read the installation,
operating and maintenance instructions thoroughly be ore
installing or servicing this appliance.
WARNING
Installation, maintenance and repairs should be per ormed by a
MagiKitch’n Authorized Service and Parts (ASAP) company
technician or other quali ied personnel. Installation,
maintenance or repairs by an unauthorized and unquali ied
personnel will void the warranty.
WARNING
Installation and all connections must be made according to
national and local regulations and codes in orce.
WARNING
During the warranty period i a customer elects to use a non-
original part or modi ies an original part purchased rom
MagiKitch’n and/or its Authorized Service and Parts (ASAP)
companies, this warranty will be void. In addition, MagiKitch’n
and its a iliates will not be liable or any claims, damages or
expenses incurred by the customer which arises directly or
indirectly, in whole or in part, due to the installation o any
modi ied part and/or received rom an unauthorized service
center.
WARNING
This appliance, when installed, must be electrically grounded in
accordance with local codes, or in the absence o local codes,
with the National Electrical Code, ANSI/NFPA 70, or the Canadian
Electrical Code, CSA C22.2, as applicable.
WARNING
Adequate means must be provided to LIMIT the movement or this
appliance without depending on the gas or electrical cord
connection. Single appliances equipped with legs must be
stabilized by installing anchor straps. All appliances equipped
with casters must be stabilized by installing restraining chains.
WARNING
An appliance equipped with casters and a lexible gas line must
be connected to the gas supply with a quick disconnect device.
This quick disconnect must comply with ANSI Z24.41.
WARNING
DO NOT alter or remove structural material on the appliance to
accommodate placement under a ventilation hood.
WARNING
This appliance is intended or pro essional use only and should
be operated by ully trained and quali ied personnel.
WARNING
I the appliance is equipped with a power cord and it is damaged,
it must be replaced by a MagiKitch’n Authorized Service and
Parts (ASAP) company technician, or a similarly quali ied person
in order to avoid a hazard.
WARNING
The power supply must be disconnected be ore servicing,
maintaining or cleaning this appliance.
WARNING
The appliance is NOT jet stream approved. DO NOT clean the
appliance with a water jet.
WARNING
DO NOT attempt to move this appliance or trans er hot liquids
rom grease box to another container when the unit is at
operating temperature or illed with hot liquids. Serious personal
injury could result i skin comes in contact with the hot sur aces
or liquids.
WARNING
DO NOT sit or stand on this appliance. The appliance’s ront
panel, cook plate, splash back, sides, workshel is not a step.
Serious injury could result rom slipping, alling or contact with
hot sur aces or hot liquids.
WARNING
NEVER use the appliance as a step or cleaning or accessing the
ventilation hood. Serious injury could result rom slips, trips or
rom contacting hot sur aces or liquids.
WARNING
This appliance is intended or indoor use only.
WARNING
DO NOT operate appliance unless all panels and access covers
are attached correctly.
WARNING
It is recommended that this appliance be inspected by a quali ied
service technician or proper per ormance and operation on a
yearly basis.
WARNING
There is an open lame inside this appliance. The unit may get
hot enough to set nearby materials on ire. Keep the area around
the appliance ree rom combustibles.
WARNING
DO NOT supply the appliance with a gas that is not indicated on
the data plate. I you need to convert the appliance to another
type o uel, contact your equipment dealer or a MagiKitch’n
Authorized Service and Parts (ASAP) Company.
WARNING
DO NOT use an open lame to check or gas leaks!
WARNING
I gas low to appliance is interrupted, or pilots extinguish, wait 5
minutes be ore attempting to relight the pilot to allow any
residual gas in appliance to dissipate.
WARNING
Ensure that the appliance can get enough air to keep the lame
burning correctly. I the lame is starved or air, it can give o a
dangerous carbon monoxide gas. Carbon monoxide is a clear
odorless gas that can cause su ocation.
Exploded Parts-MKG Griddle Gas Models (All ptions)
L22-288 Rev 0 (04/06) 3
TABLE OF CONTENTS
A) GRIDDLE ASSEMBLY ................................................................................................................ 4
GRIDDLE ASSEMBLY EXPL DED VIEW A PARTS LIST ............................................................................. 4
GRIDDLE ASSEMBLY EXPL DED VIEW A ............................................................................................... 5
GRIDDLE ASSEMBLY EXPL DED VIEW A1 PARTS LIST ........................................................................... 6
GRIDDLE ASSEMBLY EXPL DED VIEW A1 ............................................................................................. 7
B) CONTROLS ................................................................................................................................. 8
SNAP ACTI N WITH PIEZ IGNITI N CNTR LS EXPL DED VIEW B PARTS LIST ...................................... 8
SNAP ACTI N WITH PIEZ IGNITI N CNTR LS EXPL DED VIEW B ........................................................ 9
MATCHLESS IGNITI N CNTR LS EXPL DED VIEW B1 PARTS LIST ...................................................... 10
MATCHLESS IGNITI N CNTR LS EXPL DED VIEW B1 ........................................................................ 11
C) CABINET ................................................................................................................................... 12
CABINET FRAME EXPL DED VIEW C PARTS LIST................................................................................. 12
CABINET FRAME EXPL DED VIEW C................................................................................................... 13
D) GAS CONTROL PIPING............................................................................................................ 14
SNAP ACTI N WITH PIEZ IGNITI N GAS ASSEMBLY EXPL DED VIEW D PARTS LIST ............................. 14
SNAP ACTI N WITH PIEZ IGNITI N GAS ASSEMBLY EXPL DED VIEW D ............................................... 15
MATCHLESS IGNITI N GAS ASSEMBLY EXPL DED VIEW D1 PARTS LIST ............................................... 16
MATCHLESS IGNITI N GAS ASSEMBLY EXPL DED VIEW D1 ................................................................. 17
PIL T ASSEMBLY EXPL DED VIEW D2 PARTS LIST ............................................................................. 18
PIL T ASSEMBLY EXPL DED VIEW D2 ............................................................................................... 19
E) ELECTRICAL INFORMATION................................................................................................... 20
SLID STATE CNTR L SCHEMATIC VIEW E ....................................................................................... 20
ELECTRIC THERM STAT SCHEMATIC VIEW E1 .................................................................................... 21
SLID STATE CNTR L TEMPERATURE PR BE RESISTANCE CHART .................................................... 22
NOTES PAGE................................................................................................................................. 23
Exploded Parts-MKG Griddle Gas Models (All ptions)
L22-288 Rev 0 (04/06)
4
A) GRIDDLE ASSEMBLY
Griddle Assembly Exploded View A Parts List
ITEM # PART # PART DESCRIPTI N
5125-1536701 Weld Assembly, MKG24 Plain Steel Griddle Top
5125-1536702 Weld Assembly, MKG36 Plain Steel Griddle Top
5125-1536703 Weld Assembly, MKG48 Plain Steel Griddle Top
5125-1536704 Weld Assembly, MKG60 Plain Steel Griddle Top
5125-1536705 Weld Assembly, MKG72 Plain Steel Griddle Top
5125-1536706 Weld Assembly, MKG24 Chrome Plated Griddle Top
5125-1536707 Weld Assembly, MKG36 Chrome Plated Griddle Top
5125-1536708 Weld Assembly, MKG48 Chrome Plated Griddle Top
5125-1536709 Weld Assembly, MKG60 Chrome Plated Griddle Top
5125-1536710 Weld Assembly, MKG72 Chrome Plated Griddle Top
5125-1516601 Weld Assembly, MKG24 Plain Steel Griddle Top, LH Trough
5125-1516602 Weld Assembly, MKG36 Plain Steel Griddle Top, LH Trough
5125-1516603 Weld Assembly, MKG48 Plain Steel Griddle Top, LH Trough
5125-1516604 Weld Assembly, MKG60 Plain Steel Griddle Top, LH Trough
5125-1516605 Weld Assembly, MKG72 Plain Steel Griddle Top, LH Trough
5125-1516606 Weld Assembly, MKG24 Chrome Plated Griddle Top, LH Trough
5125-1516607 Weld Assembly, MKG36 Chrome Plated Griddle Top, LH Trough
5125-1516608 Weld Assembly, MKG48 Chrome Plated Griddle Top, LH Trough
5125-1516609 Weld Assembly, MKG60 Chrome Plated Griddle Top, LH Trough
5125-1516610 Weld Assembly, MKG72 Chrome Plated Griddle Top, LH Trough
5125-1537101 Weld Assembly, MKG24 Plain Steel Griddle Top, RR Trough
5125-1537102 Weld Assembly, MKG36 Plain Steel Griddle Top, RR Trough
5125-1537103 Weld Assembly, MKG48 Plain Steel Griddle Top, RR Trough
5125-1537104 Weld Assembly, MKG60 Plain Steel Griddle Top, RR Trough
5125-1537105 Weld Assembly, MKG72 Plain Steel Griddle Top, RR Trough
5125-1537106 Weld Assembly, MKG24 Chrome Plated Griddle Top, RR Trough
5125-1537107 Weld Assembly, MKG36 Chrome Plated Griddle Top, RR Trough
5125-1537108 Weld Assembly, MKG48 Chrome Plated Griddle Top, RR Trough
5125-1537109 Weld Assembly, MKG60 Chrome Plated Griddle Top, RR Trough
5125-1537110 Weld Assembly, MKG72 Chrome Plated Griddle Top, RR Trough
5425-1531001 Cabinet Back, Removable MKG24
5425-1531002 Cabinet Back, Removable MKG36
5425-1531003 Cabinet Back, Removable MKG48
5425-1531004 Cabinet Back, Removable MKG60
5425-1531005 Cabinet Back, Removable MKG72
3 P0020600 Bolt, ¼-20 UNC x ½” Thread
4 P0075400 Screw, 10-24 x ½” Self Tap
5 5425-1540301 Cabinet, Back Spacer Bracket MKG
5425-1529701 Cabinet Back, Removable W/Flue MKG24
5425-1529702 Cabinet Back, Removable W/Flue MKG36
5425-1529703 Cabinet Back, Removable W/Flue MKG48
5425-1529704 Cabinet Back, Removable W/Flue MKG60
5425-1529705 Cabinet Back, Removable W/Flue MKG72
1
2
6
Exploded Parts-MKG Griddle Gas Models (All ptions)
L22-288 Rev 0 (04/06) 5
Griddle Assembly Exploded View A
N TE 1: Item 2 can be replaced with item 6, this allows flue to vent upwards.
Exploded Parts-MKG Griddle Gas Models (All ptions)
L22-288 Rev 0 (04/06)
6
Griddle Assembly Exploded View A1 Parts List
ITEM # PART # PART DESCRIPTI N
15425-1529301 Cabinet, Burner Upright Divider MKG
2P0075400 Screw, 10-24 x ½” Self Tap
35425-1531301 Cabinet, Burner Mounting Bracket
4P0076100 Screw, 10-24 x3/4” Self Tap
560138901 Burner, 1.25” Diameter
65425-1522301 Burner, Mounting Bracket front MKG
7PP10196 Nut, 8-32 UNC
5425-1531201 Cabinet, Burner Mounting Plate MKG
5425-1531202 Cabinet, Burner Mounting Plate MKG LH Trough
95425-1530303 Cabinet, Burner Seal Plate MKG L/R Pilot
10 5425-1530302 Cabinet, Burner Seal Plate MKG Mid Pilot
11 5425-1530301 Cabinet, Burner Seal Plate MKG Mid
12 5425-1533201 Burner, Manifold Retainer Bracket MKG EI
13 5425-1529201 Pilot, Cover Plate MKG
5125-1509401 W/A, Runner Tube LH MKG
5125-1532801 W/A, Runner Tube LH with Side Chute MKG
15 5125-1509402 W/A, Runner Tube RH MKG
5225-1521801 C/A, Pilot Assy. MKG with Piezo Ignition
5225-1521802 C/A, Pilot Assy. MKG Nat with Matchless Ignition
5225-1521803 C/A, Pilot Assy. MKG LP with Matchless Ignition
5425-1530401 Cabinet, Shelf Seal Plate MKG uter
5425-1530404 Cabinet, Shelf Seal Plate MKG Side Trough
18 5425-1530403 Cabinet, Shelf Seal Plate MKG Center
5425-1519101 Cabinet, Bottom uter MKG24
5425-1519102 Cabinet, Bottom uter MKG36
5425-1519103 Cabinet, Bottom uter MKG48
5425-1519104 Cabinet, Bottom uter MKG60
5425-1519105 Cabinet, Bottom uter MKG72
5125-1519201 W/A, Cabinet Bottom Front and Rear MKG24
5125-1519202 W/A, Cabinet Bottom Front and Rear MKG36
5125-1519203 W/A, Cabinet Bottom Front and Rear MKG48
5125-1519204 W/A, Cabinet Bottom Front and Rear MKG60
5125-1519205 W/A, Cabinet Bottom Front and Rear MKG72
5425-1519001 Cabinet, Bottom Support MKG24
5425-1519002 Cabinet, Bottom Support MKG36
5425-1519003 Cabinet, Bottom Support MKG48
5425-1519004 Cabinet, Bottom Support MKG60
5425-1519005 Cabinet, Bottom Support MKG72
21
20
8
14
16
19
17
Exploded Parts-MKG Griddle Gas Models (All ptions)
L22-288 Rev 0 (04/06) 7
Griddle Assembly Exploded View A1
5
9
14
15
20
16
Exploded Parts-MKG Griddle Gas Models (All ptions)
L22-288 Rev 0 (04/06)
8
B) CONTROLS
Snap Action with Piezo Ignition Controls Exploded View B Parts List
ITEM # PART # PART DESCRIPTI N
15425-1522802 Cabinet, Support Plate MKG Piezo
60119006 Tubing, Flexible .375” D w.o Fitting 18”
60119007 Tubing, Flexible .375” D w.o Fitting 30”
360119008 Tubing, Flexible .375” D w.o Fitting 8”
460141301 Wrg, Ignition Angle X .093 Dia. Female
560138801 Themostat, Snap Action 200°-450°F
5425-1534601 Cabinet, Front Support Snap Action MKG24
5425-1534602 Cabinet, Front Support Snap Action MKG36
5425-1534603 Cabinet, Front Support Snap Action MKG48
5425-1534604 Cabinet, Front Support Snap Action MKG60
5425-1534605 Cabinet, Front Support Snap Action MKG72
75425-1508701 PG, Tstat Holder Bracket MKG
8P0075400 Screw, 10-24 x ½” Self Tap
960092102 Nutsert, ¼-20 UNC THD
10 PP10687 Screw, 6-35 x 5/16” UNC Tr HD
5425-1540111 W/A, Front Panel Snap Action MKG24
5425-1540112 W/A, Front Panel Snap Action MKG36
5425-1540113 W/A, Front Panel Snap Action MKG48
5425-1540114 W/A, Front Panel Snap Action MKG60
5425-1540115 W/A, Front Panel Snap Action MKG72
12 A6087301 Label, Snap Action Thermostat
13 PP10944 Knob, Snap Action Thermostat
14 PP10023 Screw, 10-24 x3/8” Self Tap
5225-1534901 Door, Snap Action with Hinge MKG24
5225-1534902 Door, Snap Action with Hinge MKG36
5225-1534903 Door, Snap Action with Hinge MKG48
5225-1534904 Door, Snap Action with Hinge MKG60
5225-1534905 Door, Snap Action with Hinge MKG72
16 60141501 Ignitor, Piezo with Mounting Nut
17 P6071300 Magnet, Door
18 5125-1532401 W/A, Grease Box 3.7 Gal.
2
6
11
15
Exploded Parts-MKG Griddle Gas Models (All ptions)
L22-288 Rev 0 (04/06) 9
Snap Action with Piezo Ignition Controls Exploded View B
Exploded Parts-MKG Griddle Gas Models (All ptions)
L22-288 Rev 0 (04/06)
10
Matchless Ignition Controls Exploded View B1 Parts List
ITEM # PART # PART DESCRIPTI N
5425-1530801 Heat Shield, Mid MKG24
5425-1530802 Heat Shield, Mid MKG36
5425-1530803 Heat Shield, Mid MKG48
5425-1530804 Heat Shield, Mid MKG60
5425-1530805 Heat Shield, Mid MKG72
2P0075400 Screw, 10-24 x ½” Self Tap
5425-1540101 W/A, Front Panel Upper MKG24
5425-1540102 W/A, Front Panel Upper MKG36
5425-1540103 W/A, Front Panel Upper MKG48
5425-1540104 W/A, Front Panel Upper MKG60
5425-1540105 W/A, Front Panel Upper MKG72
4601424101 Switch, Rocker DPDT 120V W/ Red Lamp
560142301 Lamp, Neon 120V Amber
65425-1529601 Bracket, Mounting Tstat Box MKG EI
60142801 Thermostat, 200-550°F Electric KX-458-36
60142501 Control, Temp 150-550°F Solid State
5425-1529701 Bracket, Thermostat Mounting Plate MKG24 EI
5425-1529702 Bracket, Thermostat Mounting Plate MKG36 EI
5425-1529703 Bracket, Thermostat Mounting Plate MKG48 EI
5425-1529704 Bracket, Thermostat Mounting Plate MKG60 EI
5425-1529705 Bracket, Thermostat Mounting Plate MKG72 EI
960129403 Knob, ¼” Collet SSTC Thermostat
10 PP10023 Screw, 10-24 x3/8” Self Tap
11 PP10693 Screw, 10-24 x 3/8” Trs Hd
12 PP10687 Screw, 6-32 x 5/16” Trs Hd
5125-1530701 W/A, Front Panel Lower MKG24 EI
5125-1530702 W/A, Front Panel Lower MKG36 EI
5125-1530703 W/A, Front Panel Lower MKG48 EI
5125-1530704 W/A, Front Panel Lower MKG60 EI
5125-1530705 W/A, Front Panel Lower MKG72 EI
14 5425-1508701 PG, Tstat Holder Bracket MKG
15 60092102 Nutset, ¼-20 UNC THD
16 60141101 Probe, RTD 1K DIN 13” MKG
17 5425-1523001 Probe, Retainer Bracket MKG EI
18 5125-1532401 W/A, Grease Box 3.7 Gal.
19 A6087302 Label, SSTC Thermostat
20 B6780901 Wrg, Dual Control Panel MKG EI, (Harness Not Shown)
21 B6781001 Wrg, Single Control Panel MKG EI, (Harness Not Shown)
22 B6781101 Wrg, Dual Valve MKG EI, (Harness Not Shown)
23 B6781201 Wrg, Single Valve MKG EI, (Harness Not Shown)
24 700342-1 Schematic, Label MKG EI W/ SSTC, (Not Shown)
25 700342-2 Schematic, Label MKG EI W/ ESTAT, (Not Shown)
13
3
1
7
8