Maidaid Halcyon MINIRACK EVOLUTION Operation manual

The Engine Shed
Top Station Road
Brackley
NN13 7UG
Tel: [phone]
Fax: [phone]
Web: www.caterparts.com
All spares available from
Copyright Notice:
All rights reserved. No parts of this manual may be reproduced in any form without
express written permission of Maidaid-Halcyon(A trading name of Buttress Group Ltd)
Installation&User
 Guide

DISHWASHER INSTRUCTIONS MANUAL
MDIISY31-(r01) Page 1 of 21
UK
INDEX
CAP 1 FOREWORD ...............................................................................................................2
CAP 2 HANDLING AND TRANSPORTING THE MACHINE ..................................................2
TRANSPORTATION AND PACKAGING ....................................................................................2
HANDLING.........................................................................................................................22.2
STORAGE .........................................................................................................................32.3
DIMENSIONS .....................................................................................................................32.4
CAP 3 INSTALLATION ..........................................................................................................3
DANGER ZONES ................................................................................................................33.1
ACOUSTIC PRESSURE LEVEL ..............................................................................................43.2
UNPACKAGING AND POSITIONING........................................................................................53.3
ENVIRONMENTAL CONDITIONS............................................................................................53.4
CAP 4 INSTALLATION ..........................................................................................................5
ELECTRICAL CONNECTIONS................................................................................................54.1
HYDRAULIC CONNECTION...................................................................................................64.2
CONNECTION TO THE WATER DISCHARGE GRID....................................................................74.3
CONNECTING THE LIMIT SWITCH .........................................................................................74.4
INSTALLATION OF DISPENSERS...........................................................................................84.5
COMMISSIONING...........................................................................................................84.6 4.6.1 First boiler charging.....................................................................................................8
CONTROLS .......................................................................................................................84.7
RECOMMENDATIONS ON THE SAFETY REGULATIONS TO BE ADOPTED ..................................104.8
CAP 5 MACHINE DESCRIPTION.........................................................................................11
MACHINE DIAGRAM..........................................................................................................115.1
DANGEROUS POINTS .......................................................................................................125.2
SAFETY DEVICES.............................................................................................................125.3
USE ACCORDING TO THE REGULATIONS ............................................................................125.4
CAP 6 MACHINE USE .........................................................................................................13
COMMAND DESCRIPTION..................................................................................................136.1
MACHINE START..............................................................................................................136.2
HEATING.........................................................................................................................136.3
WASHING........................................................................................................................136.4
WASHING PROGRAMME....................................................................................................136.5
STOP DEVICE ..................................................................................................................136.6
TEMPERATURE AND WORKING HOURS DISPLAY..................................................................146.7
LIMIT SWITCH DEVICE.......................................................................................................146.8
REGULATIONS.................................................................................................................146.9 6.9.1 temperatures .............................................................................................................14
6.9.2 dispensers.................................................................................................................15
USER MESSAGES.............................................................................................................166.10
FUNCTION AND STATUS BARS...........................................................................................166.11
SELF-DIAGNOSIS .............................................................................................................166.12
END OF WASHING OPERATIONS ........................................................................................186.13
POSITIONING THE DISHES.................................................................................................186.14
CAP 7 MAINTENANCE........................................................................................................19
GENERAL RULES .............................................................................................................197.1
PERIODICAL MAINTENANCE..............................................................................................207.2
CAP 8 DISPOSAL................................................................................................................21
CAP 9 ENVIRONMENT........................................................................................................21

DISHWASHER INSTRUCTIONS MANUAL
Page 2 of 21 MDIISY31-(r01)
UK
Cap 1 FOREWORD
The contents of this manual supply important safety information throughout the
various phases of installation, use and maintenance.
Failure to follow the instructions contained in the attached documentation may
compromise the safety of the appliance and immediately annul its warranty.
Warnings:
Carefully store all the documents near the appliance. Hand them to the technicians and workers in
charge of use and make sure they are
kept well preserved over time, at a safe location, ideally with
copies for frequent consultation.
The operator must read, understand and learn the present manual before carrying out any
operation on the device.
This piece of equipment is destined exclusive
ly to the professional washing of tableware for large
numbers of people. Therefore, its use and maintenance are only to be carried out by well-trained
personnel, committed to following the manufacturer's instructions.
Warranty:
The manufacturer declines
all responsibility and warranty for damages to things or persons derived from
failure to follow the instructions provided herein or from improper use of the machine.
Failure to follow the indications contained in the attached documents may compromise the safety of the
device and cause the warranty to be immediately annulled.
Installation and repairs carried out by unauthorised technicians, or the use of non-original spare parts,
will cause the warranty to be immediately annulled.
Cap 2 HANDLING AND TRANSPORTING THE MACHINE
Transportation and packaging
The machines can be transported in two manners:
- on lorries
- in containers
Both situations require the same kind of packaging.
Handling
2.2
•The machines must be handled with care, using a forklift truck or a hand
pallet truck.
•The hoisting points are marked on the machine by adhesive labels.
•During transportation, it is forbidden to remain near the machine, as it
may tilt and cause serious harm to persons nearby.
•Accidents may involve impact, entanglement, and trapping by the
machine during handling and storage of the machine itself.

DISHWASHER INSTRUCTIONS MANUAL
MDIISY31-(r01) Page 3 of 21
UK
Storage
2.3
Storage methods for materials must include pallet, containers, conveyor belts, vehicles, lifting
equipment and devices suitable for the prevention of damages caused by vibration, impact, abrasion,
corrosion, temperature or any other condition that may occur. The parts stored must be periodically
inspected for deterioration.
Storage:
Transportation and deposit: between -10° C and 55° C, with peaks of up to 70° C (max 24 hours)
Dimensions
2.4
The machines of the rack conveyor line are available in various models, whose layouts are attached to
this document, including the dimensions of each machine.
Cap 3 INSTALLATION
Danger zones
3.1
Definition of danger zone and how (see figures on the next page) hazards may occur; general
description of the protection measures adopted.
Risk of entangling and dragging
- On the conveyor
High temperature hazard
- on the doors that give access to the washing/rinsing areas
- on the walls of the drying area
- on the boiler, during installation and maintenance operations
Dangerous voltage
- general switchboard
- electro-pump
- fan
- electric resistances
Shearing hazard
- on the fan of the suction unit
The machine is equipped with bulkheads that limit access to the inner part of the machine and to
moving parts. The bulkheads are fixed by screws.
MOVING PARTS
HOT
DANGEROUS POWER
VOLTAGE

DISHWASHER INSTRUCTIONS MANUAL
Page 4 of 21 MDIISY31-(r01)
UK
Acoustic pressure level
3.2

DISHWASHER INSTRUCTIONS MANUAL
MDIISY31-(r01) Page 5 of 21
UK
Unpackaging and positioning
3.3
When the machine is received, open the packaging and check the machine and its accessories for
damage occurred during transportation. If any damages are detected, immediately report to the
transportation company and do not proceed with installation: seek the assistance of qualified,
authorised personnel.
The manufacturer cannot be held responsible for any damage occurred during transportation.
Packaging elements (plastic bags, Styrofoam, strips of wood, nails etc) must be kept away from the
reach of children, as they are potentially hazardous.
Position the machine according to the indications supplied by the general
installation layout, supplied separately, making sure its position is correct
regarding maintenance needs.
Screw the feet to the supports and place the machine in its proper position.
Adjust the height of the feet to level the machine. As these machines are long,
use a spirit level.
Warning:
While positioning the machine, do not drag it on the floor, as this may damage its
structure.
The floor must be dimensioned taking into consideration the overall weight of the
machine. The floor must be levelled.
Environmental conditions
3.4
•Environmental temperature: 40° C max/4° C min (average: 30°C)
•Altitude: up to 2,000 metres
•Relative humidity: Max 30% at 40° C/max 90% at 20° C
Cap 4 INSTALLATION
Electrical connections
4.1
•Caution! Installation must only be carried out by specialised
technicians!
•Prior to connecting the equipment, make sure that both the
voltage and frequency of the power grid correspond to those
indicated in the information plate on the lateral panel of the
machine.
•It is obligatory to connect the machine to the power grid by means
of a dedicated omnipolar switch, in conformity with the safety
regulations in force, of the automatic type, with fuses with at least
3 mm of opening between contacts. The above mentioned
switch, not supplied with the machine, must be installed on the
wall, in such a position that it can be easily reached, at a height
between 0.6 and 1.7 m.
•Prior to connecting the machine to the power grid, make sure the
power supply line is not live.