Major Manufacturing HIT-40AR8 User manual

INSTRUCTIONS
FOR
HIT-40AR8
RETRO FIT TEMPLATE
TO INSTALL AR STYLE
4560,61, 65, 68 & 69 LEVER HANDLE
AND
4590 & 4591 PADDLE HANDLE
1825 VIA BURTON
ANAHEIM CA 92806
714-772-5202 / FAX [phone]
EMAIL: [e-mail]
WEB: WWW.MAJORMFG.COM
WHEN USING POWER TOOLS
ALWAYS WEAR
EYE AND EAR PROTECTION!!
Copyright 2008 Major Manufacturing, Inc.

Remove the faceplate and
inside thumb turn. Shown is
the supplied HIT-22 guide
that will align the drill guide.
Using the Hit-22 handle,
install in the inside cylinder
hole and tighten the
cylinder set screw.
Put the 1/4” dowel pin in the
HIT-22 guide and slide the
HIT-40AR8 drill guide over
the top. Square to the door
with a combination square.
Hold firmly to the door and
drill the top hole with a #21
drill. When drilling this
hole use caution when
drilling through the door
to avoid damage to the
mounting bracket inside.
Dead latch lock with inside
thumb turn cylinder.
We will replace the thumb
turn with a lever handle.
Page 1 Copyright 2008 Major Manufacturing, Inc.

Take a second #21 drill bit
and put the reverse end of
the bit in the drilled hole.
This will keep the guide in
alignment when drilling the
second hole.
Drill the bottom hole.
If installing a 4590 series
paddle handle go to page 4
for the rest of the install. If
installing a 4560 series
lever handle continue
below.
Page 2 Copyright 2008 Major Manufacturing, Inc.
Remove drill guide and tap
both holes with a 10-32 tap.
Remove the HIT-22 drill
guide.
The 4580 cam driver for the
lever handle is shown on
the right. Install in the
cylinder hole and tighten
the cylinder set screw.

Install mounting screws
both top and bottom and
install the lock faceplate.
Cam is installed and
cylinder set screw is being
tightened.
The lever handle can now
be installed in the cam
driver.
Installation is now
complete.
That’s all there is to it!
Page 3 Copyright 2008 Major Manufacturing, Inc.

Install the two binder
posts and secure
with the 1/4-28 hex
nuts.
Remove the lock
from the door and
enlarge the two holes
to 17/64” with the
use of a twist drill.
Reinstall lock and
4580 cam disc. The
cam disc is secured
with the cylinder set
screw.
Page 4 Copyright 2008 Major Manufacturing, Inc.

Install paddle handle
with fasteners top
and bottom. Add
push paddle with
hinge pin and finally
lock face plate.
Completed installation.
That’s all there is to it!
Visit our web site at www.majormfg.com for more
information or router recommendations, template guides and other
templates to make your installations easier and faster. While there
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Page 5 Copyright 2008 Major Manufacturing, Inc.