Major MJ-TS6600 Guide

Model No. MJ-TS6600
Short Platform Scissor Lift
Mid Rise
Lifting Capacity, 6600 lbs.
Distributed by
Please read this entire manual carefully and completely before installation or operation of the lift.
Installation, Operation
and Parts Manual
Date: 18.06.2019

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IMPORTANT NOTES .............................................................................................................................................................................................. 3
SAFETY NOTES ...................................................................................................................................................................................................... 4
1.1 Operation of lifting platforms......................................................................................................................................................................... 4
1.2 Checking of the lifting platforms .................................................................................................................................................................... 4
1.3 Important safety notices................................................................................................................................................................................. 5
1.4 Potential safety risks....................................................................................................................................................................................... 6
1.5 Noise level....................................................................................................................................................................................................... 6
PACKING, STORAGE AND TRANSPORTATION ....................................................................................................................................................... 7
2.1 The lift was dismantled into the following 2 parts for transportation............................................................................................................ 7
2.2 Storage ........................................................................................................................................................................................................... 7
2.3 Opening the packs .......................................................................................................................................................................................... 7
PRODUCT DESCRIPTIONS...................................................................................................................................................................................... 8
3.1 General descriptions ....................................................................................................................................................................................... 8
3.2 Construction of the lift .................................................................................................................................................................................... 8
3.3 Dimensions ..................................................................................................................................................................................................... 8
3.4 Technical data ................................................................................................................................................................................................ 8
INSTALLATION INSTRUCTIONS.............................................................................................................................................................................. 9
4.1 Preparations before installation ..................................................................................................................................................................... 9
4.2 Installation attentions .................................................................................................................................................................................. 10
4.3 General Installation Steps............................................................................................................................................................................. 11
4.4 Items to be checked after installation. ......................................................................................................................................................... 14
OPERATION INSTRUCTIONS................................................................................................................................................................................ 14
5.1 Precautions................................................................................................................................................................................................... 14
5.2 Descriptions of operation unit ...................................................................................................................................................................... 14
5.3 Operation instructionsly t ............................................................................................................................................................................. 15
5.4 Move the unloaded lift ................................................................................................................................................................................. 15
TROUBLE SHOOTING .......................................................................................................................................................................................... 16
MAINTENANCE ................................................................................................................................................................................................... 17
Annex 1, Electrical schemes and parts list .......................................................................................................................................................... 18
Annex 2, Hydraulic schemes and parts list.......................................................................................................................................................... 19
Annex 3, Mechanical exploded drawings and parts list...................................................................................................................................... 23

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IMPORTANT NOTES
Before start up, connecting and operating MAJOR products, it is absolutely essential that the operating instructions/owner’s manual and, in
particular the safety instructions are studied carefully. By doing so you can eliminate any uncertainties in handling MAJOR products and
thus associated safety risks up front; something which is in the interest of you own safety and will ultimately help avoid damage to the
device, When an MAJOR product is handed over to another person, not only the operating instructions but also the safety instructions and
information on its designated use must be handed over to the person.
By using the product you agree the following conditions:
Copy right
The enclosed instructions are the property of MAJOR or its supplier, and are protected against duplication and reproduction by copyright
laws, international agreements, and other domestic legislation. The reproduction or disclosure of instructions or an extract thereof is
prohibited and offenders are liable to prosecution; MAJOR reserves the right or initiates criminal proceedings and asserts claims for
damages in the event of infringements.
Warranty
The use of non-approved hardware will result in a modification of our products and thus to the exclusion of any liability or warranty, even if
such hardware has been removed again in the interim.
It is not permissible to make any changes to our products and these are not only to be used together with genuine accessories and genuine
replacement parts. Otherwise any warranty claims will be invalid.
Liability
The liability of MAJOR is limit to the amount that the customer has actually paid for this product. This exclusion of liability does not apply to
damages caused through willful misconduct or gross negligence on the part of MAJOR.
All information in this manual is believed to be correct at time of publication.
MAJOR reserves the right to amend and alter technical data and composition without prior notice.
Please confirm at time of ordering.

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SAFETY NOTES
1.1 Operation of lifting platforms
This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national
regulations, laws and directives must be observed.
Only users aged 18 or above who have been instructed on how to operate the lifting platform and have proven their ability to do so to the
owner are to be entrusted with unsupervised operation of lifting platforms. The task of operating the lifting platforms must be granted in
writing.
Before loading a vehicle onto the lifting platform, users should study the original operation instructions and familiarize themselves with the
operating procedures in several trial runs.
Lift vehicle within the rated load. Don’t attempt to raise vehicles with excessive weight.
1.2 Checking of the lifting platforms
Checks are to be based on the following directives and regulations:
Basic principles for testing lifting platforms
The basic health and safety requirements
Harmonized European standards
The applicable accident prevention regulations
The checks are to be organized by the user of the lifting platform. The user is responsible for appointing an expert or qualified person to
perform checking. It must be ensure that the person chosen satisfies the requirements.
The user bears special responsibility if employees of the company are appointed as experts or qualified persons.
1.2.1 Scope of checking
Regular checking essentially involves performing a visual inspection and a functional test. This includes checking the condition of the
components and equipment, checking that the safety systems are complete and functioning properly and that the inspection log book is
completely filled in. The scope of exceptional checking depends on the nature and extent of any structural modification or repair work.
1.2.2 Regular checking
After initial commissioning, lifting platforms are to be checked by a qualified person at intervals of not longer than one year.
A qualified person is somebody with the training and experience required to possess sufficient knowledge of lifting platforms and who is
sufficiently familiar with the pertinent national regulations, accident prevention regulations and generally acknowledged rules of
engineering to be able to assess the safe operating condition of lifting platforms.
1.2.3 Exceptional checking
Lifting platforms with a lift height of more than 2 meters and lifting platforms intended for use with people standing under the load bearing
elements of the load are to be checked by an expert prior or reuse following structural modifications and major repairs to load bearing
components.

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An expert is somebody with the training and experience required to possess specialist knowledge of lifting platforms and who is sufficiently
familiar with the pertinent national work safety regulations, accident prevention regulations and generally acknowledged rules of
engineering to be able to check and give an expert option on lifting platforms.
1.3 Important safety notices
1.3.1 DO not expose the lift to rain, snow or excessive moisture.
1.3.2 Only use this lift on a surface that is stable, level and dry and not slippery, and capable of sustaining the load. Do not install the lift on
any asphalt surface.
1.3.3 Don’t use the lift outdoor in strong breeze when the wind speed excesses 14m/s.
1.3.4 Read and understand all safety warnings before operating the lift.
1.3.5 Do not leave the controls while the lift is still in motion.
1.3.6 Keep hands and feet away from any moving parts. Keep feet clear of the lift when lowering.
1.3.7 Only these properly trained personnel can operate the lift.
1.3.8 Do not wear unfit clothes such as large clothes with flounces, tires, etc., which could be caught by moving parts of the lift.
1.3.9 To prevent evitable incidents, surrounding areas of the lift must be tidy and with nothing unconcerned.
1.3.10The lift is simply designed to lift the entire body of vehicles, with its maximum weight within the lifting capacity.
1.3.11 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety related
components from the lift. Do not use if safety related components are damaged or missing.
1.3.12 Do not rock the vehicle while on the lift or remove any heavy component from vehicle that may cause excessive weight shift.
1.3.13 Check at any time the parts of the lift to ensure the agility of moving parts and the performance of synchronization. Ensure regular
maintenance and if anything abnormal occurs, stop using the lift immediately and contact our dealers for help.
1.3.14 Lower the lift to its lowest position and do remember to cut off the power source when service finishes.
1.3.15 Do not modify any parts of the lift without manufacturer’s advice.
1.3.16 If the lift is going to be left unused for a long time, users are required to:
a. Disconnect the power;
b. Empty the oil tank;
c. Lubricate the moving parts with hydraulic oil.
WARNING ： The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions and
situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into
this product, but must be supplied by the operator.
Attention: For environment protection, please dispose the disused oil in a proper way.

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1.4 Potential safety risks
1.4.1 Mains voltage
Insulation damage and other faults may result in accessible components being live
Safety measures:
Only ever use the power cord provided or a tested power cord.
Replace wires with damaged insulation.
Do not open the operating unit.
1.4.2 Risk of injury, danger of crushing
In the event of excessive vehicle weight, incorrect mounting of the vehicle or on removing heavy object, there is a
risk of the vehicle falling off the lifting platform or tipping up.
Safety measures:
The lifting platform is only ever to be employed for the intended purpose.
Carefully study and heed all the information given in Section 1.3.
Observe the warning notices for operation.
1.5 Noise level
Noise emitted during operating the lift should be less than 70dB.
For your health consideration, it is suggested to place a noise detector in your working area.

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PACKING, STORAGE AND TRANSPORTATION
Packing, lifting, handling, transporting operations must be performed only by experienced personnel with
appropriate knowledge of the lift and after reading this manual.
2.1 The lift was dismantled into the following 2 parts for transportation
Name
Packed by
Dimension(inch)
Weight(lbs.)
Qty
Control and power unit
Wooden case
21 1/4”*16 15/16“*45 1/4”
118
1
Lift platforms
Carton with wooden base
87"*44 1/2"*9 1/4"
814
1
2.2 Storage
The packs must be kept in a covered and protected area in a temperature range 0f -10℃to +40℃. They must not be exposed to direct
sunlight, rain or water.
Stacking the packs
We advise against stacking because the packs are not designed for this type of storage. The narrow base, heavy weight and large size of the
packs make stacking difficult and potentially dangerous.
If stacking is unavoidable, use all appropriate precautions:
-never stack to more than 2 meters in height.
-never make stacks of single packs. Always stack pairs of packs in a cross pattern so that the base is bigger and the resulting stack is more
stable. Once the stack is complete, restrain it using straps, ropes or other suitable methods.
A maximum of two packs can be stacked on lorries, in containers, and in railway wagons, on condition that the packs are strapped together
and restrained to stop them falling.
2.3 Opening the packs
When the lift is delivered make sure that it has not been damaged during transportation and that all the parts specified on the packing list
are present.
Packs must be opened adopting all the precautions required to avoid injury to persons.
Take special care with the hydraulic power unit, the control panel and the cylinders.

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PRODUCT DESCRIPTIONS
3.1 General descriptions
This is chassis supporting lift for road vehicles. Its mobile design making the lift be able to move easily in your workshop when it is unloaded.
Being powered by an electro-hydraulic system, the gear pump delivers hydraulic oil to oil cylinders and pushes upwards their pistons to raise
the lifting beams.
3.2 Construction of the lift
3.3 Dimensions
3.4 Technical data
Rated load capacity
6600 lbs.
Full rise time with load
≤45s
Full lowering time with load
≤45s
Oil Volume
1.6 US gal.

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INSTALLATION INSTRUCTIONS
4.1 Preparations before installation
4.1.1 Space requirements
Refer to 3.3 for the dimensions of the lift. There must also be a clearance of at least 1 meter (about 39”) between the lifting platform and
fixed elements (e.g. wall) in all lifting positions. There must be sufficient space at the ends of the lifting platform for driving vehicles on and
off.
To stop vehicles colliding with the ceiling, it is advisable to fit an overhead light barrier in low ceiling buildings.
4.1.2 Foundations and connections
The user must have the following work performed before erecting the lift.
Construction of the foundation following consultation with the manufacturer’s customer service or an authorized service agent.
Routing of the wiring to the installation location. Refer also to the corresponding information on the name plate and in the operation
instructions. Before doing electrical connection, make sure the lift is electrically adapt to the local power supply.
The user must provide fuse protection for the connection. Requirements for power supply cable of the installation site: at least
2.5mm2(1/8 sq. inch)wire core for 3Ph power and 4.0mm2(3/16 sq. inch)wire core for 1Ph power.
Attention: electrical system connection must be done by licensed technicians.
4.1.3 Tools and equipment needed for installation
Tool name
Specification
Qty
Open spanner
D17-19
2
Adjustable spanner
bigger than D30
1
Cross socket screw driver
PH2
1
Lift device
Capacity more than 1100 lbs.
1
Socket spanner
D6
1

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4.1.4 Checking parts
Unfold the package and check if any parts missed as per the following list. Do not hesitate to contact us in case any parts missed.
S/N
Name
Specification
Qty
1
TS6600 lifting platform
TS6600-A00
1
2
Spare parts carton
1
2.1
Lifting tray
TS6600-A03-B03
4
2.2
Lifting tray holder
TS6600-A03-B02-C01
4
2.3
Lifting pad
TS6600-A03-B06
4
2.4
Hex socket cylinder head screw M6*20
M6*20
20
2.5
Circlip M17
M17
4
2.6
Nylon clip
4*200
4
3
Control unit
1
3.1
Power unit
TS6600-A06-B01
1
3.2
Release handle
TS6600-A06-B02
1
3.3
Hex head full swivel screw M8*20
M8*20
4
3.4
Spring washer D8
D8
4
3.5
Flat washer D8
D8
4
4.2 Installation attentions
4.2.1 Joints of oil hose and wiring must be firmly connected in order to avoid leakage of oil hose and loose of electrical wires.
4.2.2 All bolts should be firmly screwed up.
4.2.3 Do not place any vehicle on the lift in the case of trial running.

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4.3 General Installation Steps
Step 1: Remove the packaging and take the mechanical and hydraulic assembly to the designated installing place.
Please do read and understand this manual thoroughly before next step.
Step 2: Fix the portable power unit.
Step 3: Sort out the oil hose and release cable for mechanical locking unit.

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Step 4: Connect the oil hose.
Connect the fitting of oil hose with its tie-in on the hydraulic block.
Step 5: Connect external power supply.

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Step 6: Fill with hydraulic oil.
ONLY CLEAN AND FRESH OIL ONLY .Lift must be fully lowered before changing or adding hydraulic oil.
Pour 6 liters (1.6 US gal.) anti-abrasion hydraulic oil into the oil tank.
Run the lift for several cycles and add more oil until the lifting platform can reach its maximum height.
Note：It is suggested to use NO.46 hydraulic oil when average temperature of the location is above 18 degree Celsius and using NO.32
hydraulic oil when temperature is below 18 degree Celsius.
Change the oil 6 months after initial use and change once per year thereafter.
Step 7: Trial running.
After reviewing these instructions, get familiar with lift controls by running the lift through a few cycles before loading v ehicle on
lift. This step is of particular importance for it can check if the oil hose is well connected. The connection is qualified when there is no
abnormal sound or leakage after having been tested for 5-6 times.
Raise and lower lift several times. The cylinder is self-bleeding. After bleeding system, fluid level in power unit reservoir may be down. Add
more fluid if necessary to raise lift to full height. It is only necessary to add fluid to raise lift to full height.

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4.4 Items to be checked after installation.
S/N
Check items
YES
NO
1
Rising speed ≥9/16”/s;
2
Noise with rated load ≤75db;
3
Grounding resistance: not bigger than 4Ω;
4
Mechanical locks can engage and release effectively.
5
If the control button works as “hold to run”?
6
If grounding wire is connected?
7
If the lift rises and lowers smoothly?
8
If there is no abnormal noise during running with rated load?
9
If there is no oil leakage when running with rated load?
10
If max lifting height is 47 1/4”?
11
If safety advices, name plate and logos are clear?
OPERATION INSTRUCTIONS
5.1 Precautions
5.1.1 Check all connections of oil hose. Only when there is no leakage, the lift can start work.
5.1.2 The lift, if its safety device malfunctions, shall not be used.
5.1.3 It shall not lift or lower an automobile if its center of gravity is not positioned midway of the runways.
5.1.4 Operators and other personnel concerned should stand in a safety area during lifting and lowering process.
5.1.5 Make sure the safety lock of the lift is engaged before start working under the vehicle and no people under the vehicle during lifting
and lowering process.
5.2 Descriptions of operation unit

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5.3 Operation instructions
Only use this lift on a surface that is stable, level and dry and not slippery, and capable of sustaining the load. nel to
To avoid personal injury and/or property damage, permit only trained personnel to operate the lift.
After reviewing these instructions, get familiar with lift controls by running the lift through a few cycles before loading vehicle on
lift. Always lift the vehicle using all four adapters. Never raise just one end, one corner or one side of vehicle.
The lift must be only used in a static position for lifting and lowering vehicles.
Don’t use the lift outdoor in strong breeze when the wind speed excesses 14m/s.
As the lift rises and lowers with rolling wheels directly contacting the floor, it is normal that certain scratches will be left due to
long time use.
Raise the lift
Make sure vehicle is neither front nor rear heavy and center of balance should be midway between adapters and centered over the
lift.
1. Make sure that you have read and understood the operation manual before operation.
2. Load vehicle on lift carefully. Position the lift adapters to contact at the vehicle manufacturer’s recommended lift points.
3. Push the UP button to raise lift until adapters contact vehicle.
4. Check adapters for secure contact with vehicle. Raise lift to expected working height.
Lower the lift
When lowering the lift pay careful attention that all personnel and objects are kept clear.
1. Release the safety lock by holding the mechanical lock releasing handle before attempting to lower lift.
2. Push down the lowering handle.
3. When the lift is fully lowered, position the lift arms and adapters to provide an unobstructed exit before removing vehicle from lift area.
5.4 Move the unloaded lift
DO NOT attempt to move the lift when it is loaded.

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TROUBLE SHOOTING
ATTENTION: If the trouble could not be fixed by yourself, please do not hesitate to contact us for help .We will offer our service at the
earliest time we can. By the way, your troubles will be judged and solved much faster if you could provide us more details or pictures of the
trouble.
TROUBLES
CAUSES
SOLUTIONS
Motor does not run and
will not raise.
Loose wire connection
Check and make a good connection.
Blown motor.
Replace it.
Motor runs but will not
raise.
The motor run reversely.
Check the wire connection.
Overflow valve is not well screwed up or jammed.
Clean or make adjustment
Damaged gear pump.
Replace it.
Too low oil level.
Add oil.
The hose connection is loose.
Tighten it.
The cushion valve is not well screwed up or jammed.
Clean or make adjustment
Platforms go down
slowly after being
raised.
The oil hose leaks.
Check or replace it.
Untightened oil cylinder.
Replace the seal.
The single way valve leaks.
Clean or replace it.
Unloading valve leaks.
Check and adjust the tightness.
Raising too slow.
Jammed oil filter
Clean or replace it.
Too low oil level.
Add oil.
The overflow valve is not adjusted to the right position.
Make adjustment.
Too hot hydraulic oil ( above 45°）.
Change the oil.
Abraded seal of the cylinder
Replace the seal.
Lowering too slow.
Jammed throttle valve
Add grease.
Dirty hydraulic oil
Clean or replace.
Jammed anti-surge valve
Change the oil.
Jammed oil hose
Clean it.

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MAINTENANCE
Easy and low cost routine maintenance can ensure the lift work normally and safely.
Follow the below routine maintenance schedule with reference to the actual working condition and frequency of your lift.
The following parts need to be lubricated with No.1 lithium base grease.
6.1. Daily checking items before operation
The user must perform daily check. Daily check of safety lock system is very important –the discovery of device failure before action could
save your time and prevent you from great loss, injury or casualty.
·C heck whether oil hose is well connected and whether it leaks or not.
·C heck the electrical system.
·Check if safety teeth and safety block matched well or not.
6.2. Weekly checking items
·C heck the flexibility of moving parts.
· Check the working conditions of safety parts.
· Check the amount of oil left in the oil tank. Oil is enough if the platforms can be raised to highest position. Otherwise, oil is insufficient.
6.3. Monthly checking items
· Check the tightness of the hydraulic system and screw firm the joints if it leaks.
6.4. Yearly checking items
·Empty the oil tank and check the quality of hydraulic oil.
·Wash and clean the oil filter.
If users stick to the above maintenance requirements, the lift will always keep a good working condition and its service
life could be extended.

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Annex 1, Electrical schemes and parts list
Symbol
Code
Description
Specification
Qty
M
320205005
Motor
YLX80L2 110V-1.65KW-1PH-60HZ
1
KM
320901031
AC contactor
NC1-1810/AC110V（60HZ）
1
SB1
320401011
Button
AR22F0R-10-W
1
QF
320802004
Circuit breaker
NB1-63D32/2P
1
321204025
Transparent wiring box
TJ-AT-0712-1(75*125*100)
1
410331321
Base plate for the wiring box
TJ -0712(1.5mm ）
1

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Annex 2, Hydraulic schemes and parts list
SEAL RINGS FOR OIL CYLINDER
POS.
Code
Description
Specification
Qty
1
207102029
Y seal ring
UN 70*55*10
1
2
207101024
Type O seal ring
23.6*3.55
1
3
207105016
Dust proof ring
DH38
1
1.oil tank
2.oil sucking filter
3.gear pump
4.coupling
5.motor
6.composite hydraulic block
7.cushion valve
8.overflow valve
9.single way valve
10.manual unloading valve
11.flow control valve
12.oil tank cover
13.hose connector
14.oil cylinder

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POS.
Code
Description
Specification
Qty
1
Power unit
110V-1PH-60HZ-1.65kW
1
2
624001064
Rubber oil hose
L=3500mm,
1
3
615033012
Cylinder 2
TS6600-A05-B01
1
4
310101010
Straight connector
G1/4---G1/4
2
5
624001847
Rubber oil hose
L=200mm
2
6
615006003
Three way connector
6214E-A4-B4(6214A-A5-B2)
1
7
310101010
Straight connector
G1/4---G1/4
1
8
615033013
Cylinder 2
TS6600-A05-B02
1