MAKINEX GEN-9P User manual

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Makinex 9kW Generator
GEN-9P USA SPEC
3-PHASE GENERATOR
OPERATOR’S MANUAL
REV1117

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Table of Contents
DISCLAIMER .....................................................................................................................................................3
ABOUT THIS MANUAL......................................................................................................................................4
KEY TERMS.......................................................................................................................................................... 4
PRODUCT INFORMATION ................................................................................................................................5
PROPOSITION 65 WARNINGS ............................................................................................................................. 5
SAFETY INFORMATION ....................................................................................................................................... 5
GENERAL SAFETY PRECAUTIONS..................................................................................................................... 5
ELECTRICITY RELATED SAFETY PRECAUTIONS................................................................................................. 7
EARTHING OF GENERATOR................................................................................................................................. 8
SAFETY DECAL ................................................................................................................................................... 10
PRODUCT SPECIFICATIONS ............................................................................................................................11
GEN-9P-US WITH 2X30A, 2X20A OUTLETS WITH GFCI PROTECTION ............................................................... 11
FEATURES.......................................................................................................................................................... 11
OVERALL MACHINE DIMENSIONS..................................................................................................................... 12
ALTERNATOR SPECIFICATIONS ......................................................................................................................... 12
OPERATION ...................................................................................................................................................12
BEFORE USE ...................................................................................................................................................... 13
ADDING FUEL .................................................................................................................................................... 13
OPERATING GENERATOR ...............................................................................................................................15
CONNECTING ELECTRICAL DEVICES .................................................................................................................. 15
SHUTTING DOWN THE GENERATOR ................................................................................................................. 15
MAINTENANCE ..............................................................................................................................................16
GENERAL RECOMMENDATIONS: ...................................................................................................................... 16
CHECK YOUR GENERATOR ............................................................................................................................ 16
STORAGE .......................................................................................................................................................17
LIMITED WARRANTY ......................................................................................................................................18
NORMAL WEAR ................................................................................................................................................ 18
INSTALLATION, USE, AND MAINTENANCE........................................................................................................ 19
OTHER EXCLUSIONS.......................................................................................................................................... 19
CONTACT INFORMATION ............................................................................................................................... 21
APPENDIX A- RISK ASSESSMENT ....................................................................................................................... 22
APPENDIX B- WIRING DIAGRAMS..................................................................................................................... 23

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INTRODUCTION
Thank you for purchasing a MAKINEX product.
This manual provides information and procedures to safely operate and maintain
the GEN-9P-US Generator. For your own safety and protection from injury,
carefully read, understand, and observe the safety instructions described in this
manual.
Keep this manual or a copy of it with the machine. If you lose this manual or need
an additional copy, please contact MAKINEX. This machine is designed and built
with user safety in mind; however, it can present hazards if improperly operated
and serviced. Please follow the operating instructions carefully. If there are any
questions regarding operating or servicing of this machine, please contact
MAKINEX.
All rights, especially copying and distribution rights are reserved.
Copyright 2017 by MAKINEX
No part of this publication may be reproduced in any form or by any means,
electronic or mechanical, including photocopying, without express written
permission from MAKINEX
Any type of reproduction or distribution not authorised MAKINEX represents an
infringement of valid copyrights and will be prosecuted. We expressly reserve the
right to make technical modifications, even without due notice, which aim at
improving our machines or their safety standards.
DISCLAIMER
MAKINEX and its affiliates take no responsibility for any damage, injury or
death resulting from the incorrect or unsafe use of this product. Use of this
product should be undertaken by competent persons only. It is the operator’s
responsibility to ensure that the following safety procedures are followed. If you
are unsure, do not operate this product.
Record the model and serial numbers as well as date and place of purchase for
future reference. Have this information available when ordering parts and when
making technical or warranty inquiries

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ABOUT THIS MANUAL
This manual uses the following symbols to help differentiate between different kinds
of information. The safety symbol is used with a key word to alert you to potential
hazards in operating and owning power equipment. Follow all safety messages to
avoid or reduce the risk of serious injury or death.
KEY TERMS
READ
CAREFULLY
READ CAREFULLY –refers to important
information that should be paid careful attention.
CAUTION
CAUTION - indicates a potential hazardous situation
which, if not avoided, may result in minor or moderate
injury
WARNING
WARNING –indicates a potentially hazardous
situation which, if not avoided, could result in death or
serious injury
DANGER
DANGER –indicates a imminently hazardous
situation which, if not avoided, will result in death or
serious injury
PROHIBITED
PROHIBITED –identifies actions that should never
be carried out by anyone interacting with the machine.
MAKINEX SUPPORT
1-855-Makinex (855-625-4639)
MODEL NO.
GEN-9P-US
SERIAL NO.
DATE OF PURCHASE
PURCHASE LOCATION

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PRODUCT INFORMATION
PROPOSITION 65 WARNINGS
WARNING
THIS PRODUCT CONTAINS ONE OR MORE
CHEMICALS KNOWN TO THE STATE OF
CALIFORNIA TO CAUSE CANCER, BIRTH
DEFECTS OR OTHER REPRODUCTIVE HARM.
WARNING
EXHAUST GASES FROM THIS PRODUCT
CONTAIN CHEMICALSKNWON TO THE STATE OF
CALIFONIA TO CAUSE CANCER, BIRTH DEFECTS
OR OTHER REPRODUCTIVE HARM.
WASH HANDS AFTER HANDLING THIS PRODUCT
SAFETY INFORMATION
WARNING
Read this manual thoroughly before operating your
generator. Failure to follow instructions could result in
serious injury or death
WARNING
MAKINEX GEN-9P-US Generator designed for
professional operators only, instruct operators in care
and use of the machine before use!
GENERAL SAFETY PRECAUTIONS
•ALWAYS use in a well-ventilated area.
•ALWAYS ensure the applied load does not exceed the generators rating.
Overloading the generator is dangerous and could cause serious damage.
•ALWAYS disconnect the generator when carrying out any maintenance.
•ALWAYS ensure the generator reaches operating speed before connecting
a load.
•ALWAYS start the engine BEFORE connecting any appliances to the output
receptacles.
•ALWAYS test the GFCI’s before use.
•ALWAYS check the generator for damage before use.
•ALWAYS keep well clear of all moving parts on the generator at all times.
•NEVER allow children or animals near the generator.
•NEVER connect to a commercial or mains power supply, or any other
electrical source.

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•NEVER allow the generator to run out of fuel when a load is connected.
•NEVER alter or tamper with the internal wiring of the generator.
•NEVER climb or stand on the generator as dents may cause overheating of
the acoustic lining.
•NEVER touch any part of the engine, alternator, or exhaust when the
generator is in use as these get hot and could burn.
DANGER
RISK OF EXPLOSION OR FIRE
•Fuel and its vapours are extremely flammable and explosive
•Fire or explosion can cause severe burns or death
•ALWAYS switch the engine OFF when refuelling.
•ALWAYS refuel away from any source of heat.
•ALWAYS refuel in a well-ventilated area.
•NEVER overfill fill the tank, fill to the level specified.
•NEVER smoke whilst refuelling and avoid smoking or using a naked flame
near the generator.
•NEVER start the engine if there is a fuel spill. Any spillage must be wiped
clean and the generator allowed to dry before attempting to start the engine.
DANGER
RISK TO BREATHING
•Running engine gives off Carbon Monoxide, an odourless,
colourless, poisonous gas.
•Breathing Carbon Monoxide can cause nausea, fainting or
death.
•Some chemicals or detergents may be harmful if inhaled or
ingested, causing severe nausea, fainting, or poisoning.
WARNING: EXHAUST FUMES CAN BE FATAL
•ALWAYS ensure that there is adequate ventilation when using the generator.
•ALWAYS position the generator so that the exhaust is pointing away from
people or animals.
•NEVER use the generator indoors or in an enclosed area. (i.e. in warehouse,
tunnel, well or a hold).

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ELECTRICITY RELATED SAFETY PRECAUTIONS
WARNING
RISK OF ELECTRICAL SHOCK
•Risk of electrocution.
•ALWAYS test the GFCI’s before use.
•ALWAYS store the generator undercover when not in use and away from
damp or wet conditions.
•NEVER use the generator outdoor when it is raining or snowing or in wet or
damp conditions.
•NEVER use water or any other liquids to clean the unit while it is running.
DANGER
RISK OF HOT SURFACES
•Contact with hot surfaces, such as engine’s
exhaust components, could result in serious burns.
•During operation, touch only the control surfaces of generator. Keep children
away from the generator at all times. They may not be able to recognise the
hazards of this product.
WARNING
POSITIONING THE GENERATOR FOR USE
•ALWAYS leave at least a 3-foot gap between the generator and any
surrounding building or structure.
•ALWAYS ensure the generator is on a solid, flat surface.
•ALWAYS ensure the surrounding area is free from any material that could
burn or be damaged by heat.
•NEVER move or tilt the generator whilst it is switched on.
•NEVER cover or enclose the generator whilst it is in use.
•Be aware of the weight of the generator, do not attempt to lift or move the
generator without the assistance of other persons or suitable lifting
equipment.

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EARTHING OF GENERATOR
Earthing of generators helps protect the user from electric shock or electrocution
which may be caused due to malfunction or breakdown. This threat to the user is
prevented by creating a path of least resistance for the electrical current to travel to
the ground which inherently absorbs the over-current or short circuit.
WARNING
FAILURE TO PROPERLY CONNECT THE EQUIPMENT TO THE
EARTHING CONDUCTOR WILL RESULT IN A RISK OF
ELECTROCUTION. CONSULT WITH A QUALIFIED ELECTRICIAN
INCASE OF DOUBT WITH THE EARTHING OF THE UNIT.
To connect the generator to an appropriate earth source, a hex
nut and an earth terminal should be used. An #8 earth wire
must be used to establish the earth path for the electrical
current. Connect the terminal of one end of the earth wire to
the frame in-between a spring washer and two hex nuts then
tighten the nuts securely. The other end of the wire should be
bolted securely onto an appropriate ground source.
Portable generators are inherently more dangerous than fixed
generators as they are not permanently earthed. Therefore,
appropriate measures must be taken to properly set up the
earthing of the generators. The National Electric Code (NEC)
contains several methods that can be used to establish a
suitable earthing source for the portable generator unit. Some
examples of these methods are summarised in the following
points.
•A suitable earthing source can be a metal underground water pipe in direct
contact with the earth at a minimum depth of 10 feet.
•If a pipe is unavailable, an 8-foot length pipe or rod can also be used as a
suitable earthing source.
•Pipes used as an earthing source must be 3/4 inch trade size or larger with a
non-corrosive outer surface.
•Steel or iron rods must be at least 5/8 diameter, and at least 1/2 inch diameter
for non-ferrous rods. Ensure that the non-ferrous material used is earthing
suitable.
•Rod or pipe should be driven 8 feet deep into the ground. If a rock bottom is
met within 4 feet, the rod or pipe can be buried in a trench.

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•All electrical tools and appliances powered by the generator, must be properly
earthed by either a third wire or “double insulated”.
Recommendations:
1. Use electrical devices with 3-prong power cords
2. Use extension cords with a 3-hole receptacle and a 3-prong plug on opposite
ends to maintain earth protection from the generator to the appliance.
We strongly recommend that all applicable federal, state, and local regulations
relating to grounding/earthing specifications be checked and followed.
THIS INSTALLATION MUST BE CARRIED OUT BY A LICENSED ELECTRICIAN
AND ALL LOCAL CODES MUST BE FOLLOWED

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SAFETY DECAL
*May vary by model

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PRODUCT SPECIFICATIONS
GEN-9P-US WITH 2X30A, 2X20A OUTLETS WITH GFCI PROTECTION
(may vary by model)
GENERATOR:
MAX OUTPUT
8,700W
FREQUENCY
60Hz
VOLTAGE
120/208V, OR 120/240V
CONTINUOUS OUTPUT
8,000W
SOCKETS
2x30A, 2x20A outlets with GFCI protection (240V)
WEIGHT
100 kg (220 lbs)
NOISE LEVEL (7M)
NO LOAD - 72dB
50% LOAD - 76dB
100% LOAD - 78dB
RATED POWER FACTOR
0.8
ENGINE:
TYPE
AIR-COOLED 4-STROKE OHV
MODEL
HONDA GX390
STARTING SYSTEM
PULL START
DISPLACEMENT
389CC
FUEL ECONOMY
2.3 L(0.6 gallon)/h @ 50% LOAD
FUEL TANK
6.1 L (1.6 gallon)
FEATURES
Durable Galvanised frame
Multi cushion isolators for vibration reduction
Compact design for easy storage and transport

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OVERALL MACHINE DIMENSIONS
ALTERNATOR SPECIFICATIONS
*Figures vary by model, 240V model shown

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OPERATION
BEFORE USE
1. Add Engine Oil (New machines will be pre-oiled from
MAKINEX)
1.1 Place generator on a flat, level surface.
1.2 Clean area around oil fill and remove oil fill cap.
1.3 Using oil funnel (optional), slowly pour contents into oil
fill opening.
1.4 Replace oil fill cap and tighten.
NOTE: IMPROPER treatment of generator can damage it and
shorten its life. DO NOT attempt to start the engine before it
has been properly serviced with the recommended oil. This
may result in an engine failure.
ADDING FUEL
WARNING
FAILURE TO USE FUEL AS
RECOMMENDED IN THIS MANUAL WILL
VOID WARRANTY
-DO NOT use unapproved gasoline such as E85 (85%
ethanol/15% gasoline).
-DO NOT mix oil with gasoline.
-DO NOT modify engine to run on alternate fuels.
WARNING
Fuel and fuel vapour are extremely
flammable and explosive. Fire or explosion
from misuse of fuel can cause severe burns
and even death.

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WHEN ADDING FUEL TO GENERATOR, OBSERVE THE FOLLOWING STEPS:
2.0 Always ensure that fuel tanks are filled outdoors.
2.1 Turn generator OFF and let it cool for at least two minutes before removing fuel
cap.
2.2 Loosen fuel cap slowly to release pressure.
2.2 Slowly add unleaded gasoline to fuel tank. DO NOT fill fuel above FILL LINE.
This allows appropriate space for fuel expansion.
2.3 Wait for spilled fuel to evaporate before starting the engine.
2.5 Keep fuel away from sparks, open flames, pilot lights, heat and other ignition
sources.
2.6 DO NOT light a cigarette or smoke near open fuel tank or container.

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OPERATING GENERATOR
STARTING THE ENGINE
1. Remove all connections from the AC sockets.
2. If the fuel tank is equipped with a valve, be sure the fuel valve is in the OPEN or
ON position before attempting to start the engine.
3. If you are starting the generator ‘cold’ set the choke lever to the ‘ON’position.
If the generator is warm skip this step.
4. Turn the engine switch to the ‘ON’ position.
5. Pull the starting handle lightly until you start to feel resistance and then pull up
sharply to start the generator.
6. Once the engine has warmed up, set the choke lever to the ‘OFF’ position.
CONNECTING ELECTRICAL DEVICES
The generator can supply 120V AC through 2x20A sockets or 208V OR 240V AC
through 1x30A socket, and 208V OR 240V (3-Phase) AC through 1x30A socket.
1. Connect the appliance to the generator starting with the device that draws the
most current.
2. Set the circuit breaker to ‘ON’.
SHUTTING DOWN THE GENERATOR
1. Disconnect all appliances connected to the generator.
2. Turn the ignition key to the OFF position.
3. Set the fuel supply valve to OFF if the fuel tank equipped with.
NOTE: To stop the generator in an emergency simply turn the engine switch to the
‘OFF’position.

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MAINTENANCE
GENERAL RECOMMENDATIONS:
Regular maintenance will improve the performance and extend the life of the
GENERATOR.
The generator’s warranty does not cover items that have been subjected to operator
abuse or negligence. To receive full value from the warranty, the operator must
maintain the generator as instructed in this manual and in the engine manual,
including proper storage.
NOTE: An hour meter is installed on the machine to help with tracking operation
hours.
Refer to Honda GX390 user manual (provided at sale) for engine related
maintenance.
Should you have questions about replacing components on your generator, please
contact dealer for assistance.
CHECK YOUR GENERATOR
It is considered good practise to inspect a generator before and after use, looking at:
•Condition of tyres
•Condition of electrical components
•Earthing bolts are tight
•All 4 generator mounting bolts are tight
•Fuel lines are not damaged
•Oil and fuel levels
•Condition of starter cord

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STORAGE
Long term storage instructions (fuel in tank)
Gasoline fuel can become stale when stored over 30 days. Stale fuel causes acid
and gum deposits to form in the fuel system or crucial carburettor parts. To keep fuel
fresh, add a fuel stabiliser liquid additive to fuel. The fuel stabiliser is available at
most auto parts stores.
Draining gasoline is unnecessary if the fuel stabiliser is used according to the
instructions that come with it. Run engine for a minimum of two minutes, after
stabiliser is added to fuel, to allow it to circulate throughout the engine. The engine
and fuel can be stored up to 24 months.
WARNING
Fuel and fuel vapour are extremely flammable and
explosive. Fire or explosion from misuse of fuel can
cause severe burns and even death.
To protect against rust formation during storage, oil the cylinder bore:
1. Remove spark plug and pour approx. 15ml (1/2oz) of clean engine oil into the
cylinder.
2. Install spark plug and pull cord key with engine switch ‘OFF’ to distribute oil.
DO NOT start engine at this time.
WARNING
Unintentional sparking can cause fire or electrical shock.
Failure to observe this warning can cause severe
property damage, severe burns and even death.
Disconnect spark plug wire from spark plug and cover tip
of spark plug wire with insulating tape and place wire
where it cannot come in contact with spark plug or
generator frame.
WARNING
Certain storage covers can be flammable or can melt in
high temperatures. DO NOT place storage cover over
generator until it has completely cooled.

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LIMITED WARRANTY
In order to take advantage of the MAKINEX limited warranty, you must have
maintenance performed according to the schedule (contained in relevant owner’s
manual supplied with this product), by an authorised MAKINEX dealer or MAKINEX
service technician. You are free to have your MAKINEX product serviced by any
suitably qualified mechanic or electrician (depending on the mechanical or electrical
requirement) and this will not affect your statutory warranties, however, failure by the
owner to have the recommended servicing carried out by an authorised MAKINEX
dealer/service technician means that you cannot take advantage of the MAKINEX
limited warranty.
In order to ensure your safety, we strongly recommend that you only use an
authorised MAKINEX dealer for servicing. Only authorised MAKINEX dealers have
access to all the special tools, technical information, parts and training required to
maintain your MAKINEX product in peak operating condition.
MAKINEX warrants each new Generator to be free from defects in material and
workmanship under normal domestic and industrial use and service for the period
specified below, conditional to the limitations and exclusions printed on this page.
This warranty applies only to new MAKINEX generator distributed by us and by our
authorised MAKINEX dealers.
WARRANTY: (Ex-factory/ Reseller premise)
MAKINEX warrants to the original purchaser:
oFrame and all Electrical components will be free of defects in material
and workmanship for a period of one (1) year from the original date of
purchase.
oHonda GX Engine is subject to (3) years warranty. Please see
www.hondapowerequipment.com for details.
o3 years warranty on RFL alternators
o1 year warranty for electrical components
o6 months warranty for battery
WARRANTY EXCLUSIONS
This warranty does not cover the following repairs and equipment:
NORMAL WEAR
Generator needs periodic parts and service to perform well. This warranty does not
cover repair when normal use has exhausted the life of a part or the equipment as a
whole.

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INSTALLATION, USE, AND MAINTENANCE
This warranty will not apply to parts and/or labour if this generator is deemed to have
been misused, neglected, involved in an accident, abused, loaded beyond the
generator’s limits, modified and installed improperly. Normal maintenance such as
spark plugs, air filters, adjustments, fuel system cleaning and obstruction due to
build-up is not covered by this warranty.
OTHER EXCLUSIONS
This warranty excludes:
- Cosmetic defects such as paint, decals, etc.
- Wear items such as filter elements, etc.
- Accessory parts such as starting batteries, and storage covers.
- Failures due to acts of God and other force majeure events beyond the
manufacturer’s control.
- Problems cause by parts that are not original MAKINEX parts.
Responsibility of the consumer under this Limited Warranty:
- Strict adherence to the maintenance checks and schedule with proof of
scheduled maintenance service required by an authorised agent or qualified
mechanic.
- Maintenance services are not covered under warranty.
- It is the consumer’s responsibility to deliver the machine in question to our
service premises or to the premises of our appointed agent at the consumer’s
expense for replacement or repair as applicable.

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Claim Procedure:
- Contact MAKINEX by phone or email informing us of your machines problem
or defect.
- Once the extent of the claim has been assessed, we retain the right to
compensate the consumer for such defect, or repair (parts & labour), or
replace the machine under warranty.
- All warranties will be carried out by MAKINEX authorised staff or appointed
agents at a premises to be determined by the Manufacturer.
- It is the responsibility (and cost) of MAKINEX or our appointed agent to return
the machine to be repaired or replaced under warranty to the consumer- this
is valid for domestic territories only (e.g. Australian units will be delivered
within Australian territory, USA units will be delivered within USA territory and
European units will be delivered within its designated country’s territories).
- Where the specific warranty component (e.g. Engine) is under a
Manufacturer’s warranty other than MAKINEX (e.g. Honda, Hatz or Kohler
etc.), the consumer can either contact MAKINEX or the applicable
Manufacturer for repairs where such warranty was registered with that
manufacturer at purchase.
- Warranty calls will only be carried out by our representatives and not via
client’s choice of repairer. We will not accept back charges for any work not
carried out by our representatives, or accept any charges due to equipment
being un-operational for any reason even during its warranty period.