Siemens SINAMICS S120 User manual

Manual 01/2013
Chassis Power Units
SINAMICS S120
SINAMICS
s

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Chassis power units
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SINAMICS
S120
Chassis power units
Manual
(GH3), 01/2013
6SL3097-4AE00-0BP3
Preface
System overview
1
Line-side power components
2
Line Modules
3
Motor Modules
4
DC link components
5
Motor-side power
components
6
Cabinet design and EMC
7
Maintenance and Servicing
8
Appendix
A

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: 6SL3097-4AE00-0BP3
Ⓟ 07/2013 Technical data subject to change
Copyright © Siemens AG 2004 - 2013.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Preface
SINAMICS documentation
The SINAMICS documentation is organized in the following categories:
● General documentation/catalogs
● User documentation
● Manufacturer/service documentation
Additional information
Using the following link, you can find information on the topics:
● Ordering documentation / overview of documentation
● Additional links to download documents
● Using documentation online (find and search in manuals/information)
http://www.siemens.com/motioncontrol/docu
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following e-mail address:
[e-mail]
My Documentation Manager
Using the following link, you can find information on how to create your own individual
documentation based on Siemens' content, and adapt it for your own machine
documentation:
http://www.siemens.com/mdm
Training
Using the following link, you can find information on SITRAIN - training from Siemens for
products, systems and drive technology solutions:
http://www.siemens.com/sitrain
FAQs
You can find Frequently Asked Questions in the Service&Support pages under Product
Support:
http://support.automation.siemens.com

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SINAMICS
You can find information on SINAMICS under:
http://www.siemens.com/sinamics
Usage phases and the available tools/documents
Table 1 Usage phases and the available tools/documents
Usage phase Tools
Orientation SINAMICS S sales documentation
Planning/engineering •SIZER engineering tool
•Configuration manuals, motors
Decision making/ordering SINAMICS S Catalogs
Configuring/installation •SINAMICS S120 Manual for Control Units and Additional System
Components
•SINAMICS S120 Manual for Booksize Power Units
•SINAMICS S120 Manual for Chassis Power Units
•SINAMICS S120 Manual for Liquid Cooled Chassis Power Units
•SINAMICS S120 Manual for AC Drives
•SINAMICS S120M Manual for Distributed Drive Technology
Commissioning •STARTER Commissioning Tool
•SINAMICS S120 Getting Started
•SINAMICS S120 Commissioning Manual
•SINAMICS S120 CANopen Commissioning Manual
•SINAMICS S120 Function Manual
•SINAMICS S120/S150 List Manual
Using/operating •SINAMICS S120 Commissioning Manual
•SINAMICS S120/S150 List Manual
Maintenance/Service •SINAMICS S120 Commissioning Manual
•SINAMICS S120/S150 List Manual
List of references •SINAMICS S120/S150 List Manual
Target group
This documentation is intended for machine manufacturers, commissioning engineers, and
service personnel who use the SINAMICS drive system.
Benefits
This manual provides all the information, procedures and operational instructions required
for commissioning and servicing SINAMICS S120.

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Standard scope
The scope of the functionality described in this document can differ from the scope of the
functionality of the drive system that is actually supplied.
● Other functions not described in this documentation might be able to be executed in the
drive system. This does not, however, represent an obligation to supply such functions
with a new controller or when servicing.
● The documentation can also contain descriptions of functions that are not available in a
particular product version of the drive system. The functionalities of the supplied drive
system should only be taken from the ordering documentation.
● Extensions or changes made by the machine manufacturer must be documented by the
machine manufacturer.
For reasons of clarity, this documentation does not contain all of the detailed information on
all of the product types. This documentation cannot take into consideration every
conceivable type of installation, operation and service/maintenance.
Technical support
Country-specific telephone numbers for technical support are provided in the Internet under
Contact:
http://www.siemens.com/automation/service&support
EC declarations of conformity
The EC Declaration of Conformity for the EMC Directive and for the Low-Voltage Directive
can be found/obtained from the relevant regional office of the I DT MC and I DT LD Business
Units of Siemens AG.
Note
Low-voltage directive
When operated in dry operating areas, SINAMICS equipment with AC motors conforms to
Low-Voltage Directive 2006/95/EC.
Note
EC declaration of conformity
In the configuration specified in the corresponding EC Declaration of Conformity regarding
EMC requirements and when the EMC installation guideline, order no. 6FC5297-0AD30-0*P*
is observed, SINAMICS devices conform to EMC Directive 89/336/EEC and 2004/108/EC.
(*A: German; *B: English)
Note
Machinery directive
The devices satisfy the requirements according to Machinery Directive 2006/42/EC for the
Safety Integrated safety functions.

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Note
Compliance with EMC limit values
The manual describes a target state which, if maintained, ensures the required level of
operational reliability and compliance with EMC limit values.
Should there be any deviation from the requirements in the manual, appropriate actions (e.g.
measurements) must be taken to check/prove that the required level of operational reliability
and compliance with EMC limit values are ensured.
EMC limit values for South Korea
The EMC limit values that have to be observed for South Korea correspond to the limit
values of the EMC product standard for variable-speed electric drives EN 61800-3 of
category C2 or of limit value class A, Group 1 according to EN 55011.
With suitable additional measures, the limit values of category C2 or of limit class A, Group
1, are maintained. Additional measures, such as the use of an additional RFI suppression
filter (EMC filter), may be necessary.
In addition, measures for a correct EMC-compliant configuration of the plant are described in
detail in this manual and the "SINAMICS Low-Voltage Configuration Manual".
Spare parts
You will find spare parts on the Internet at:
http://support.automation.siemens.com/WW/view/en/16612315
Test certificates
The Safety Integrated functions of SINAMICS components are generally certified by
independent institutes. An up-to-date list of certified components is available on request from
your local Siemens office. If you have any questions relating to certifications that have not
been completed, please ask your Siemens contact.

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ESD information
CAUTION
Electrostatic sensitive devices
Electrostatic sensitive devices (ESD) are single components, integrated circuits or devices
that can be damaged by electrostatic fields or electrostatic discharges.
Regulations for handling ESD components:
•During the handling of electronic components, pay attention to the grounding of the
person, workplace and packaging!
•Personnel in ESD areas with conductive flooring may only handle electronic
components if:
– They are grounded with an ESD wrist band
– They are wearing ESD shoes or ESD shoe grounding straps
•Electronic components should be touched only when this is unavoidable. They must
only be handled on the front panel or, in the case of printed circuit boards, at the edge.
•Electronic components must not be brought into contact with plastics or clothing made
of artificial fibers.
•Electronic components may only be placed on conducting surfaces (table with ESD
coating, conducting ESD foamed material, ESD packing bag, ESD transport container).
•Electronic components may not be placed near display units, monitors or televisions
(minimum distance from the screen > 10 cm).
•Measurements must only be taken on boards when the measuring instrument is
grounded (via protective conductors, for example) or the measuring probe is briefly
discharged before measurements are taken with an isolated measuring device (for
example, touching a bare metal housing).

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Safety information
DANGER
Qualified personnel
SINAMICS S equipment must only be commissioned by suitably qualified personnel.
The personnel must take into account the information provided in the technical customer
documentation for the product, and be familiar with and follow the specified danger and
warning notices.
When electrical equipment and motors are operated, the electrical circuits automatically
conduct a dangerous voltage.
Dangerous mechanical movements of the driven machine components are possible during
system operations.
All work on the electrical system must be carried out when the system has been
disconnected from the power supply and is de-energized.
DANGER
Five safety rules
When carrying out any kind of work on electrical devices, the "five safety rules" according to
EN 50110 must always be observed:
1. Disconnect the system.
2. Protect against reconnection.
3. Make sure that the equipment is de-energized.
4. Ground and short-circuit.
5. Cover or enclose adjacent components that are still live.
WARNING
Correct and safe operation
Correct and safe operation of SINAMICS S units assumes correct transportation in the
transport packaging, correct long-term storage in the transport packaging, setup and
installation, as well as careful operation and maintenance.
The details in the catalogs and proposals also apply to the design of special equipment
versions.
In addition to the danger and warning information provided in the technical customer
documentation, the applicable national, local, and plant-specific regulations and
requirements must be taken into account.
According to EN 61800-5-1 and UL 508, only safely isolated protective extra low-voltages
may be connected to any of the connections or terminals on the electronics modules.