Makita DCS6401-20 User manual

GASOLINE CHAIN SAW MODEL DCS6401-20
06-02
CONTENTS:
1) Fuel tank, Tubular grip
2) Hood, Air filter, Muffler
3) Cylinder, Crankcase
4) Ignition electronics, Starter
5) Oil pump, Clutch
6) Chain brake
7) Carburetor
8) Accessories

06-02 2Model DCS6401-20
16
1
2
3
11
8
6
7
5
20
18
19
21
4
9
12
13
14
10
15
17
1) FUELTANK,TUBULAR GRIP

06-02 3Model DCS6401-20
60
55 61
62
58
22
59
56 57
USA
23
24
49 48
50
53
33 54
38
40
46
41
45
31
30
37
35
36
44
43
42
39
26
27
52
25
51
29 32
34
47
2) HOOD, AIR FILTER, MUFFLER

06-02 4Model DCS6401-20
63
71
68
64 65
66 67
69
70
74
73
75
72
76
88
96
91
77
90 92
93
94 87
99
95
83
81
100
97
98 80
89
86
82
79
USA
3) CYLINDER, CRANKCASE

06-02 5 Model DCS6401-20
101
104
102
107
111
109 110
124
123
125
112
122
113
121
114
116
117
115
126
119
120
103
105
106
108
118
181
4) IGNITION ELECTRONICS, STARTER

06-02 6 Model DCS6401-20
P
O
W
E
R
M
A
T
E
3
/
8
-
7
137
130
136 135
129 134
133
127
128
132
138 139
141
140
142 143
144
145146
131
5) OIL PUMP, CLUTCH

06-02 7 Model DCS6401-20
149
150
151
153
170
156 159
161
162
154 155
157
167
172
173
171
158
175
166
164
168
169
174
180
179
160
178
163
152
148
147
USA
176
6) CHAIN BRAKE

06-02 8 Model DCS6401-20
209 208
221
214
207
201
203
202
204
206
210
212
211
213
205
USA / EPA
219
220
218
222
L
H
7) CARBURETOR

06-02 9Model DCS6401-20
302 303
301
305
307
311
8) ACCESSORIES

Item Part Qty. Item Part Qty.
No. No. Used Description No. No. Used Description
1038-310-020 1TUBULAR HANDLE ASSY 55 038-174-200 1MUFFLER
2038-310-060 1CLAMP 56 038-174-040 1SPARK ARRESTOR SCREEN
3908-006-145 1SCREW 6x14 57 915-035-100 1SCREW 3.5x10
4913-455-204 4SCREW 5.5x20 58 965-531-130 1GASKET
5038-114-600 1TANK CPL.,BLUE 59 038-174-020 1COVER PLATE
6957-114-060 1AIR VALVE CPL.(fuel) 60 038-174-030 1CONNECTING LINK
7038-114-630 1GRIP PLATE, blue 61 908-305-405 1SCREW M5x40
8038-117-020 1CATCH LEVER 62 908-405-205 2SCREW M5x20
9038-117-030 1ROCKER 63 040-130-030 1CYLINDER/PISTON cpl.
10 038-117-010 1THROTTLE LEVER 64 325-132-031 1PISTON cpl.
11 038-117-050 1SPRING 65 325-132-050 1PISTON RING (D=47)
12 935-930-240 1CYLINDRICAL PIN 3x24 66 119-132-030 1PISTON PIN
13 935-930-280 1CYLINDRICAL PIN 3x28 67 119-132-060 2SPRING RING C12x1
14 010-117-040 1BOWDEN CABLE 68 001-131-150 1DECOMPRESSION VALVE
15 913-340-204 1SCREW 4x20 S27 69 908-005-205 4SCREW 5x20
16 038-114-050 1FUEL LINE 70 038-114-150 1SPRING w/threaded insert
17 975-001-210 1SHORT-CIRCUIT SWITCH 71 965-531-121 1GASKET
18 010-114-050 1TANK CAP cpl. 72 038-120-020 1CRANKSHAFT cpl.
19 963-228-030 1PACKING RING 28x3 73 962-210-019 1NEEDLE CAGE
20 963-601-130 1SUCTION HEAD 74 960-102-159 1BALL BEARING 6202
21 963-601-240 1FELT for SUCTION HEAD 75 960-102-179 1BALL BEARING 6203 C4
22 038-118-620 1COVER GREY 76 038-111-630 1CRANCASE MAG.SIDE,blue
23 038-173-100 1AIR FILTER cpl. 77 038-111-640 1CRANKCASE CLUTCH SIDE, blue
24 038-173-010 1AIR FILTER cpl.nylon 79 038-250-200 1SPIKE BAR
25 038-118-630 1BOTTOM, blue 80 038-111-080 1CHAIN CATCH
26 038-118-110 2RUBBER FLAP 81 908-005-165 1SCREW 5x16
27 938-650-062 2RIVET 82 010-114-050 1TANK CAP cpl.
29 038-118-120 1ADJUSTING GUIDE 83 963-228-030 1PACKING RING 28x3
30 038-155-050 1CHOKE SHAFT 86 962-900-052 1RADIAL RING
31 038-155-020 1CHOKE GUIDE 87 962-900-061 1RADIAL RING 17x28x5/4
32 965-401-020 1RUBBER BUSH 88 038-114-130 1SPRING cpl.,w/cap
33 001-118-100 2BUSHING 89 913-455-204 1SCREW 5.5x20
34 038-155-060 2SPACER L=30MM 90 038-114-130 1SPRING cpl.,w/cap
35 908-005-205 2SCREW 5x20 91 038-114-190 1POT
36 001-118-100 2BUSHING 92 913-455-204 1SCREW
37 038-111-050 2CLIP 93 038-114-140 1SPRING cpl., w/cap
38 038-111-060 2SQUARE NUT M5 94 908-005-305 6SCREW 5x30
39 908-204-555 2SCREW 4x55 95 936-430-160 2SPIRAL CLAMPING PIN 3x16
40 921-804-004 2SQUARE NUT M4 96 038-111-042 1GASKET
41 038-155-010 1RETAINING CLIP 97 934-660-250 1SLOTTED PIN 6x24
42 038-131-030 1INSERT for SUCTION HOSE 98 908-005-125 1SCREW 5X12
43 038-171-041 1FLANGE 99 010-245-030 1VENT VALVE
44 038-131-010 1SUCTION HOSE 100 038-232-010 2BOLT
45 965-603-050 1HOSE CLAMP 101 038-160-600 1STARTER ASSY.,blue
46 965-452-380 1TUBE,L=65 102 928-405-000 1SPRING WASHER
47 038-171-010 1CONNECTING MUFF 103 038-112-630 1FAN HOUSING, blue
48 038-118-690 1HOOD cpl., grey 104 001-161-010 1STARTER GRIP
49 038-118-140 1INSERT 105 108-164-020 1STARTER ROPE,(L=980MM)
50 038-118-130 1CABLE GUIDE 106 985-000-155 1STARTER ROPE, (L=100M)
51 917-105-205 2SCREW M5x20 107 908-605-205 3SCREW M5x20
52 038-171-030 1HOLDER 108 038-162-021 1CABLE DRUM cpl.
53 038-118-100 1PLUG 109 924-605-510 1WASHER 5.5x18x1.6
54 038-118-071 2STEEL CLIP 110 913-455-204 1SCREW 5.5x20
06-02 10 Model DCS6401-20

Item Part Qty. Item Part Qty.
No. No. Used Description No. No. Used Description
111 980-114-835 1LABEL 164 038-213-635 1SPROCKET GUARD, blue
112 038-112-020 1AIR DUCT 166 038-213-190 1CHIP GUIDE
113 970-502-110 1INSULATING HOSE,L=140 167 957-213-020 1CHAIN TENSIONER cpl.
114 038-143-020 1IGNITION COIL 168 038-213-080 1BUSHING
115 038-143-030 1CABLE HARNESS 169 038-213-210 2SPRING WASHER
116 957-604-240 1PLUG CAP 170 028-213-010 1WASHER 12x9
117 965-603-021 1SPARK PLUG 171 038-213-120 1TENSIONING SCREW
118 965-401-011 1RUBBER BUSH 172 038-213-090 1TENSIONING NUT
119 970-311-540 1EARTH CABLE 173 038-213-070 1TENSIONING SCREW BEARING
120 915-135-100 1SCREW BZ3.5x9.5 174 915-135-100 1SCREW BZ3.5x9.5
121 908-304-205 2SCREW 4x10x20 S27 175 024-213-240 1CHAIN GUIDE
122 038-111-110 2CLIP 176 923-208-004 2HEX. NUT M8
123 038-141-000 1FLYWHEEL ASSY. 178 038-250-210 1SPIKE BAR
124 108-166-051 2STARTER RATCHET cpl. 179 908-005-125 2SCREW M5x12
125 926-208-001 1SPRING WASHER 180 920-405-000 2HEX. NUT M5
126 920-208-024 1HEXAGONAL NUT M8x1 181 038-162-050 1SPACER
127 038-245-010 1OIL PUMP cpl. 201 038-153-020 1CARBURETOR (CM3)
128 030-245-070 1REPAIR KIT 202 038-153-030 1PUMP COVER
129 001-245-140 1ANGULAR NIPPLE 203 038-153-360 1SCREW
130 038-245-110 1OIL LINE 204 038-153-040 1DIAPHRAGM COVER
131 038-245-030 1PUMP DRIVE 205 001-153-020 4SCREW
132 908-005-125 2SCREW 5x12 206 038-153-060 1SET DIAPHRAGM/GASKETS
133 038-224-020 1DISC 207 038-153-070 1PUMP DIAPHRAGM
134 038-245-060 1OIL LINE 208 038-153-210 1LOCKING BALL
135 038-245-020 1SUCTION LINE OIL cpl. 209 038-153-220 1IDLE STOP SCREW (S)
136 900-005-066 1DISTANCE RING 210 028-153-180 1SCREEN
137 963-601-100 1STRAINER SCREEN 211 957-153-060 1KIT THROTTLE SHAFT
138 001-182-041 1GUIDE DISC 212 957-153-050 1KIT CHOKE SHAFT
139 038-180-010 1CLUTCH ASSY. 213 957-153-070 1CONTROL PARTS
140 024-184-021 3SPRING 214 038-153-260 2SPRING
141 038-223-020 1CLUTCH DRUM 218 038-153-310 1LIMITER CAP
142 962-210-024 1NEEDLE CAGE 10x16x12 219 038-153-290 1IDLE ADJUSTM. SCREW-L
143 119-224-070 1RIM SPROCKET, T=3/8" 220 038-153-300 1MAIN ADJUSTM. SCREW-H
144 001-224-011 1DISC 221 038-153-250 3WASHER
145 021-224-010 1DISC 222 038-153-320 1ADJUSTING GUIDE
146 927-408-000 1WASHER, D=8x1.3
147 038-213-220 1HAND GUARD cpl.
148 980-114-237 1LABEL ACCESSORIES:
149 908-405-205 1SCREW 5x20 301 940-827-000 1ANGLED SCREW DRIVER
150 038-213-160 1BUSHING 302 941-719-131 1UNIVERSAL WRENCH
151 957-213-030 1BRAKING MECHANISM 303 944-340-001 1SCREW DRIVER
152 927-304-000 1WASHER 4 305 445-050-665 120" GUIDE BAR .050, 3/8"
153 908-005-206 1SCREW 5x20 307 513-496-672 120" LOOP CHAIN .050, 3/8"
154 038-213-150 1POT 311 952-100-653 1CHAIN PROTECTION,20-24"
155 038-213-130 1SPRING 311 952-100-171 1CHAIN PROTECTION, 28"
156 038-213-200 1FOAM SPONGE 311 952-100-643 1CHAIN PROTECTION,15-18"
157 038-213-010 1BRAKE SPRING 312 191686-2 1SAFETY GOGGLES
158 915-135-100 1SCREW BZ3.5x9.5
159 038-213-040 1PLATE
160 915-135-100 1SCREW BZ3.5x9.5
161 038-111-030 1GUIDE PLATE
162 915-135-100 1SCREW BZ3.5x9.5
163 038-213-600 1SPROCKET GUARD cpl.,blue
06-02
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1Model DCS6401-20