Makita 60921 User manual

Cordless Driver Drill
Dimensions
(L x W x H)
Capacities No load speed IRPM)
Steel Wood Wood screw High tow
Equipped with Electric Brake
10 mm (3/8") MODEL 60921)
10 mm (318") MODEL 6092DW
With Fast Charger
Net
weight
INSTRUCTION MANUAL
96V
SPECIFICATIONS
~~ ~ ~
A C only 50 Hz ~ 60 Hz DC 72V,96V 1 Hr
10"
- 4oo I 247mm x 581" 262mm I 1.6kg
(318") I 111116"l 17/32'' x 2-118") 19-314' x 2-114' x 10-5/16") (3.5 Ibs)
18" I 5.5"~ 55" I
~ l,loo I
Battery Cartridge 9000 I Model DC9700 Fast Charger
Voltage I Input I output I Charging time

IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFE-
REDUCE THE
RISK OF FIRE, ELECTRIC SHOCK, AND PER-
TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO
SONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp
or wet locations. Keep work area well lit. Don't expose power tools to rain.
Don't use tool in presence of flammable liquids
or gases.
3. KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't
let visitors contact tool or extension cord.
4. STORE IDLE TOOLS. When not in use, toolsshould be stored in dry, and high
or locked-up place - out of reach of children.
5. DON'T FORCE TOOL. It will dothejob better and safer at the rate for which
it was intended.
6. USE RIGHT TOOL. Don't force small tool or attachment to do thejob of a
heavy-duty
tool. Don't use tool for purpose not intended.
7. DRESS PROPERLY. Don't wear loose clothing or jewelry. They can becaught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering tocontain long hair.
8. USE SAFETY GLASSES. Also useface or dust mask if cutting operation is
dusty.
9. DON'T ABUSE CORD. Never carry tool by cord or yank it todisconnect from
receptacle. Keep cord from heat,
oil, and sharp edges.
IO. SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and it frees both hands to operate tool.
11. DON'T OVERREACH. Keep proper footing and balance at all times.
12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing acces-
sories. Inspect tool cords periodically and if damaged, have repaired by autho-
rized service facility. Inspect extension cords periodically and replace
if
damaged. Keep handles dry, clean, and free from oil and grease.
2

13. DISCONNECT TOOLS. When not in use, before servicing, and when chang-
ing
accessories, such as blades, bits, cutters.
14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning
it on.
15. AVOID UNINTENTIONALSTARTING. Don’t carry plugged-in tool with finger
on switch.
Be sure switch is OFF when plugging in.
16. OUTDOOR USE EXTENSION CORDS.When tool is used outdoors, use only
extension cords intended
for use outdoors and so marked.
17. STAY ALERT. Watch what you are doing, usecommonsense. Don‘t operate
tool when you are tired.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that
is damaged should be carefully checked to determine that it will
operate properly and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage
of parts, mounting, and any
other conditions that may affect its operation. A guard
or other part that
is damaged should be properly repaired or replaced by an authorized serv-
ice center unless otherwise indicated elsewhere in this instruction manual.
Have defective switches replaced by authorized service center. Don’t use
tool if switch does not turn it
on and off.
19. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces.
For example; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENT PARTS. When servicing, useonly identical replacement parts.
VOLTAGE WARNING: Before connectingthe tool to a power source (receptacle,
outlet, etc.) be sure the voltage supplied
is the same as that specified on the
nameplate
of the tool. A power source with voltage greater than that specified
for the tool can result in SERIOUS INJURY to the user - as well asdamage to
the tool. If in doubt, DO NOT PLUG
IN THE TOOL. Using a power source with
voltage
less than the nameplate rating is harmful to the motor.
3

IMPORTANT
Length of Cord (Feet)
AWG Size
of Cord
SAFETY
25 50
100 150
18 18 18 16
IN STRUCTI 0 N S
1.
2.
3.
4.
5.
6.
7.
8.
SAVE THESE INSTRUCTIONS - This manual
contains important safety and operating instructions for battery charger.
Before using battery charger, read all instructions and cautionary markings
on
(1) battery charger, (2) battery, and (3) product using battery.
CAUTION - To reduce risk of injury, charge only MAKITA Battery 7000,
9000 or 9100. Other types of batteries may burst causing personal injury
and damage.
Do not expose charger to rain or snow.
Use of an attachment not recommended or sold by the battery charger
manufacturer may result in a
risk of fire, electric shock, or injury to persons.
To reduce
risk of damage to electric plug and cord, pull by plug rather than
cord when disconnecting charger.
Make sure cord
is located so that it will not be stepped on, tripped over,
or otherwise subjected to damage or stress.
An extension cord should not be used unless absolutely necessary.
Use of
improper extension cord could result in a
risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pins on plug of extension cord are the same number, size, and shape
b. That extension cord is properly wired and in good electrical condition; and
c. That wire size is at least aslarge asthe one specified in the table below.
TABLE
1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION
CORDS FOR BATTERY CHARGERS
as those of plug on charger;
9. Do not operate charger with damaged cord or plug - replace them imme-
diately.
IO. Do not operate charger if it has received a sharp blow, been dropped, or
otherwise damaged in any way; take it to a qualified serviceman.
11. Do not disassemble charger or battery cartridge; take it to a qualified
serviceman when service or repair is required. Incorrect reassembly may
result in a
risk of electric shock or fire.
12. To reduce risk of electric shock, unplug charger from outlet before attemp-
ting any maintenance
or cleaning. Turning off controls will not reduce this
risk.
4

ADDITIONAL SAFETY RULES
FOR CHARGER & BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
2. Do not attempt to use a step-uptransformer, an engine generator or DC power
3. Do not allow anything to cover or clog the charger vents.
4. Always cover the battery terminals with the battery cover when the battery
5. A battery short can cause a large current flow, overheating, possible burns
or ABOVE 4OoC (104OF).
receptacle.
cartridge is not used.
and even a breakdown.
(1) Do not touch the terminals with any conductive material.
(2) Avoid storing battery cartridge in a container with other metal objects such
(3) Do not expose battery cartridge to water or rain.
ture may reach
or exceed 5OoC (122OF).
completely worn out. The battery cartridge can explode in a fire.
as nails, coins, etc.
6. Do not store the tool and Battery Cartridge in locations where the tempera-
7. Do not incinerate the Battery Cartridge even if it is severely damaged or is
ADDITIONAL SAFETY RULES
1. Be aware that this tool is always in an operating condition, because it does
2. Always be sure you have a firm footing.
3. Hold the tool firmly.
4. Keep hands away from rotating parts.
5. When drilling into walls, floors or wherever "live" electrical wires may be
encountered, DO NOT TOUCH ANY METAL PARTS
OF THE TOOL!
Hold the tool only by the insulated grasping surfacesto prevent electric shock
if you drill into a "live" wire.
not have to be plugged into an electrical outlet.
Be sure no one is below when using the tool in high locations.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. Do not touch the drill bit or the workpiece immediately after operation: they
may be extremely hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
5

Installing or removing battery cartridge
0 Always switch off the tool before insertion or removal of the battery cartridge.
*To remove the battery cartridge, pull out
I
0
the set plate on the tool and grasp both
sides of the cartridge while withdrawing
it
from the barrel.
1 To insert the battery cartridge, align the
tongue on the battery cartridge with the
groove in the housing and slip
it into
place. Snap the
set plate back into place.
Be sure
to close the set plate fully before
using the
tool.
0 Do not use force when inserting the battery cartridge.
If the cartridge does not slide in easily, it is not being inserted correctly.
Charging
Plug the fast charger into your power
source. Insert the battery cartridge
so that
the plus and minus terminals on the bat-
tery cartridge are on the same sides as their
respective markings on the fast charger.
Insert the cartridge fully into the port
so
that it rests on the charger port floor.
Press the start button (red). The charging
light will come on and charging will begin.
If the charging light does not come on,
press the reset button (yellow) first, then
the start button (red).
If the charging light
goes out within 10 seconds even after pressing the reset button and start button a couple
of times, the battery cartridge
is dead. (CAUTION: Wait for more than 5 seconds after
the charging light goes out
to press the reset button again.) Replace it with a new one.
When the charging light goes out after about one hour, you may remove the fully charged
battery cartridge.
After charging, unplug the charger from the power source.
CAUTION :
0 Your new battery cartridge is not charged. You will need to charge it before use.
.Do not keep the button pressed in with tape, etc. or the circuit will not function pro-
perly. Also, a malfunction of the charger may result possibly causing overheating, etc.
0 If you try to charge a cartridge from a just-operated tool, sometimes the charging light
will not come on. If this occurs, let the cartridge
cool off for a while. Then re-insert it
and try to charge it once more.
6

0 When you charge a new battery cartridge or a battery cartridge which has not been used
for a long period, it may not accept a full charge. This is a normal condition and does
not indicate a problem. You can recharge the battery cartridge fully after discharging
it almost completely a couple of times.
0 If you wish to charge two battery cartridges, allow 15 minutes between chargings on the
fast charger.
Installing or removing drill bit or driver bit
CAUTION :
Always be sure that the tool is switched off and the battery cartridge is removed before
installing or removing the bit.
To install the bit, place it in the chuck as
far as
it will go. Tighten the chuck by hand.
Place the chuck key in each of the three
holes and tighten clockwise. Be sure
to
tighten all three chuck holes evenly.
To remove the bit, turn the chuck key
counterclockwise in just one hole, then
loosen the chuck by hand.
After use, return the chuck key to the
storage cavity on the
tool.
Holding tool
H'old the tool as shown in the figure.
When drilling a large diameter hole, hold
the
tool firmly with both hands.
fi Tighty
/ Chuck key
7

CAUTION :
Before inserting the battery cartridge into the tool, always check to see that the trigger
switch actuates properly and returns
to the "OFF" position when released.
Reversing switch action
This
tool has a reversing switch to change
the direction of rotation. Slide the revers-
ing switch
to the right for clockwise rota-
tion or
to the left for counterclockwise.
CAUTION :
0 Always check the direction of rotation before operation.
0 Use the reversing switch only when the tool comes to a complete stop. Changing the
direction of rotation before the tool stops may ruin the tool.
Speed change
To change the tool speed, turn the speed
change knob
so that the arrow of the de-
sired speed on the knob is aligned with the
reference arrow on the
tool body. If the
speed change knob does
not turn easily,
switch on the
tool and turn the knob again
while the
tool is running under no load.
8

Drilling operation
0 Drilling in wood
When drilling in wood, best results are obtained with wood drills equipped with a guide
screw. The guide screw makes drilling easier by pulling the bit into the workpiece.
To prevent the bit from slipping when
starting a hole, make an indentation with
a centerpunch and hammer at the point
to be drilled. Place the point of the bit in
the indentation and start drilling.
Use a cutting lubricant when drilling
metals. The exceptions are iron and brass
which should be drilled dry.
CAUTION :
Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pres-
sure will only serve to damage the tip
of your bit, decrease the tool performance and
shorten the service life of the tool.
*There is a tremendous force exerted on the tool/bit at the time of hole breakthrough.
Hold the tool firmly and exert care when the bit begins to break
through the workpiece.
A stuck bit can be removed simply by setting the reversing switch to reverse rotation in
order to back out. However, the tool may back out abruptly if you donot hold itfirmly.
Always secure small workpieces in a vise or similar hold-down device.
9

Screwdriving operation
Place the point of the driver bit
in the
screw head and apply pressure
to the tool.
Start the tool slowly and then increase the
speed gradually. Release the trigger just as
the screw bottoms
out. The electric brake
will then stop the
tool immediately, pre-
venting the screw and/or bit from being
damaged.
When driving wood Screws, predrill pilot
holes to make driving easier and to pre-
vent splitting
of the workpiece. See the
chart.
Nominal diameter of
wood screw (mm)
3.1 (1/8")
3.5 (9/64")
3.8 (5/32")
Recommended size
of pilot hole (mm)
2.0 - 2.2
(5/64" - 3/32")
2.2 - 2.5
(3/32" - 3/32")
2.5 - 2.8
(3/32" - 7/64")
I
3.1 - 3.4
(1/8" - 9/64")
4.8 (3/16')
5.1 (13/64")
5.5 (7/32") (9/64" - 5/32")
Overload protector
The overload protector automatically cuts out to break the circuit whenever heavy work
is prolonged. Wait
20-30 seconds before resuming operation.
*
10