Makita 6216DWAE User manual

-~
Equipped with Electric Brake MODEL 6216DWBE
With High Capacity Battery Charger
MODEL 6216DWAE
With High Capacity Battery Charger
MODEL 6316DWA, 6316DWAE MODEL 6316DWBE
With High Capacity Battery Charger With High Capacity Battery Charger
Capacities
Steel Wood Wood screw Machine screw
10 mni 25.4 nim 6 mm x 75 mm mm ,114,,1
1318'7 Il"1 1114" x 3")
INSTRUCTION MANUAL
.
No load speed IRPMI Dimensions Net
- 1,300 - 4oo 243 mm x 94 mm x 240 mm 2.1 kg
14.6 Ibsl
High Low I1 x W x HI welgtlt
19-9/16" x 3~11116" x 9-7/16"]
SPEC IF I CAT I 0 N S
Capacities No load speed IRPMI Dimensions
Steel
Wood Wood screw Machine screw High low I1 x W x HI
13 inm 25.4 nini 6 iiini x 75 mm
1112"l 11'7 1114" x 3'7 mm'114"1 - 1'300 400 110-1132" x 3 11/16" x 9.7116'7
255 mm x 94 mm x 240 mm
Net
wcigt1t
2.2 kg
14 9 Ibsl
Battery Cartridge 1222
Voltage
12 v
Battery Cartridge 1233
Voltage
12 v
Model DC1411 High capacity Battery charger
Input output
Model DC1411 High capacity Battery charger
1 Charging time
__
A.C. only 50 Hz ~ 60 Hz I D.C. 7.2 V - 14.4 V ] 1 Hr.
-
Input Output I Charging tiiiic
A.C. only 50 Hr - 60 Hz I D.C. 7.2 V ~ 14.4 V I 65 min

GENERAL SAFETY RULES
(For All Battery Operated Tools)
WARNING! Read and understand all instructions. Failure
to follow all instructions listed below, may result in electric
shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
Do notoperate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases, or dust. Powertools create sparks which may ignite
the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to loose control.
Electrical Safety
A battery operatedtool withintegralbatteries or a separate battery pack must
be recharged only with the specified charger for the battery.
A charger that
may be suitable for one type of battery may create a risk of fire when used with
another battery.
Use battery operated tool only with specifically designated battery pack. Use
of any other batteries may create a risk of fire.
Personal Safety
Stay alert, watch what you are doing, anduse commonsense when operating
a power tool.
Do notuse toolwhile tired or under the influence of drugs, alcohol,
or medication.
A moment of inattention while operating power tools may result
in serious personal injury.
Dress properly. Do not wear looseclothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry,
or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switchis in the lockedor off positionbefore
inserting battery pack. Carrying tools with your finger on the switch or inserting
the battery pack into a tool with the switch on invites accidents.
Remove adjusting keys or switches before turning the tool on. A wrench or
a key that is left attached to a rotatingpart of the tool may resultinpersonalinjury.
Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enable better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.
2

Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a
stable platform. Holding the work by handor against your body is unstable and
may lead to
loss of control.
Do not force tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which it is designed.
*Do not use tool if switch does not turn it on or off. A tool that cannot be
controlled with the switch
is dangerous and must be repaired.
Disconnect battery pack from tool or place the switch in the locked or off
position before making any adjustments, changing accessories,
or storing the
tool. Such preventive safety measures reduce the risk of starting the tool
accidenta I I y.
Store idle tools out of reachof children and other untrained persons. Tools are
dangerous
in the hands of untrained users.
When battery pack is not in use, keep it away from other metal objects like:
paper clips, coins, keys, nails, screws, or other small metal objects that can
make a connection from one terminaltoanother. Shortingthe battery terminals
together may cause sparks, burns, or a fire.
Maintain tools with care. Keepcuttingtools sharp and clean. Properly maintained
tools with sharp cutting edge are less likely to bind and are easier to control.
Check for misalignment or bindingof moving parts, breakage of parts, and any
other conditionthat may affect the tool's operation. Ifdamaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable
for one tool may create a risk of injury
when used on another tool.
Service
Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel may result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions
in the Maintenance section of this manual. Use of unauthorized parts or failure
to follow Maintenance Instructions may create a risk of shock or injury.
3

Specific Safety Rules
1. Holdtool by insulated gripping surfaces when performing an operationwhere
the cutting tool may contact hidden wiring. Contact with a "live" wire
will
also make exposed metal parts of the tool "live" and shock the operator.
2. Be aware that this tool is always in an operating condition, because it does
not have to be plugged into an electrical outlet.
3. Always be sure you have a firm footing.
Be sure no one
is below when using the tool in high locations.
4. Hold the tool firmly.
5. Keep hands away from rotating parts.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. Do not touch the drill bit or the workpiece immediately after operation; they
may be extremely hot and could burn your skin.
SYMBOLS
The followings show the symbols used for tool.
is
A
bb
.. ./min
................................. volts
.............. herts
............ minutes
............ seconds
.................... .... direct current
................................. no load speed
................................ ...alternatingor direct current
.Class
II Construction
............ splash-proof construction
... watertight construction
.revolutionsor reciprocationper minute
c- .................... ;............number of blow
4

IMPORTANT SAFETY INSTRUCTIONS
FOR CHARGER
&
BATTERY CARTRIDGE
I. SAVE THESE INSTRUCTIONS - This manual
contains important safety and operating instructions for battery charger.
2. Before using battery charger, readall instructions and cautionary markings
on (1) battery charger, (2) battery, and (3) product using battery.
3. CAUTION - To reduce risk of injury, charge only MAKITA Battery Cartridge
7000, 7001, 7002, 7033, 7100, 7120,
9000, 9001, 9002, 9033, 9100,
9101,9102,9120,9122,9133,1200,1201,1202,1210,1211,1222,1233,
1422, 1433,9101A. 9102A, 1201Aor 1202A.Other types of batteries may
burst causing personal injury and damage.
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended or sold by the battery charger
manufacturer may result
in a risk of fire, electric shock, or injury topersons.
6. To reduce risk of damage to electric plug and cord, pull by plug rather than
cord when disconnecting charger.
7. Make sure cord is located
so that it will not be stepped on, tripped over, or
otherwise subjected to damage or stress.
8. An extension cord should not be used unless absolutely necessary. Use of
improper extension cord could result
in a risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pins onplugof extensioncordare the same number, size, andshape
b. That extension cordisproperly wired and
in good electricalcondition; and
c. That wire size isat least as large as the one specified
in the table below.
TABLE 1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS
FOR BATTERY CHARGERS
as those of plug on charger;
I Length of Cord (Feet) I 25
I 50 I 100 I 150 I
AWG Size of Cord I 18 I 18 I 18 I 16 I
9. Do not operate charger with damaged cord or plug - replace them im-
mediately.
IO. Donotoperate charger if it has received a sharp blow, beendropped, or other-
wise damaged in any way; take it to a qualified serviceman.
11. Do not disassemble charger or battery cartridge; take it to a qualified
serviceman when service or repair is required. Incorrect reassembly may
result
in a risk of electric shock or fire.
12. To reduce risk of electric shock, unplugcharger from outlet before attempt-
ingany maintenance or cleaning. Turningoff controls
will notreducethis risk.
5

ADDITIONAL SAFETY RULES
FOR CHARGER & BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (50OF)
2. Do not attempt touse a step-uptransformer, anengine generator or DCpower
3. Do not allow anything to cover or clog the charger vents.
4. Always cover the battery terminals with the battery cover when the battery
5. A battery short can cause a large current flow, overheating, possible burns
or ABOVE 4OoC (104OF).
receptacle.
cartridge is not used.
and even a breakdown.
(1 1 Do not touch the terminals with any conductive material.
(2) Avoid storing battery cartridge in acontainer with other metalobjectssuch
(3) Do not expose battery cartridge to water or rain.
ture may reach or exceed 5OoC (122OF).
completely worn out. The battery cartridge can explode
in a fire.
as nails, coins, etc.
6. Do not store the tool and Battery Cartridge in locations where the tempera-
7. Do not incinerate the Battery Cartridge even if it is severely damaged or is
SAVE THESE INSTRUCTIONS.
6

Installingor removingbatterycartridge
*Always switch off the tool before insertion
or removal
of the battery cartridge.
*To removethe battery cartridge, withdraw
it from the tool while pressingthe buttons
on bothsides
of the cartridge.
*To insert the battery cartridge, align the
tongue on the battery cartridge with the
groove inthe housing and slip it into place.
Always insert it
all the way until it locks in
place with
a little click. If not, it may acci-
dentally fall out of the tool, causing injury
to you or someone aroundyou.
*Do not use force when inserting the battery cartridge. If the cartridge does not slide
in
easily, it is not being insertedcorrectly.
Charging
*Your new battery cartridge is not charged.
You will needto charge it before use. Use
the high capacity batten/ charger Model
DC1411 to charge the battery cartridge.
*Plug the high capacity battery charger into
the proper A.C. voltage source. The charg-
ing lightwill flash in green color.
*Insert the batterycartridge
so that the plus
and minus terminals on the battery car-
tridge are on the same sides as their
respective markings
on the hiah capacity
battery charger. Insert the cartridge fully into the port so that it rests on the charger port
floor.
*When the battery cartridge is inserted, the charginglight color will change from green to
red and chargingwill begin.The charging lightwill remainlit steadily during charging.
*When the charging lightcolor changesfrom redto green, the chargingcycle is complete.
The chargingtime is approximately one hour.
*If you leave the battery cartridge in the charger after the charging cycle is complete, the
charger will switch into its “trickle charge (maintenancecharge)” mode which will last
approximately 24 hours.
*After charging, unplugthe charger from the power source.
7

CAUTION:
*The high capacity battery charger Model DC1411 is for charging Makita battery cartridge.
Never use it for other purposes or for other manufacturer's batteries.
*When you charge
a new battery cartridgeor a battery cartridge which has not been used
for
a long period of time, it may not accept a full charge. This is a normal condition and
does not indicate
a problem. You can rechargethe battery cartridge fully after discharging
it completely and recharging a couple of times.
If you charge a batterycartridge from a just-operatedtool or a battery cartridge which has
been left in
a locationexposedto direct sunlight or heat for a longtime, the charging light
may flash in red color. If this occurs, wait for a while. Chargingwill beginafter the battery
cartridge cools. The battery cartridge will cool faster if you remove the battery cartridge
from the high capacitybattery charger.
*If the charginglight flashes alternately in green and redcolor, a problem exists and charg-
ing is not possible. The terminals on the charger or battery cartridge are clogged with
dust or the battery cartridge isworn out or damaged.
ASSEMBLY
Installingor removingdriver bit or drillbit
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before
installingor removingthe bit.
Hold the ring and turn the sleeve counter-
I
clockwise to open the chuck jaws. Place
the bit in the chuck as far as it will go. Hold
the ring firmly and turn the sleeve clock-
wise to tighten the chuck.
To remove the bit, hold the ring and turn
the sleeve counterclockwise.
When not usingthe driver bit, keep
it inthe
bit holders.Bits 45 mm(1-3/4")longcan be
kept there.
8

OPERATION
Switch action
CAUTION:
Before inserting the battery cartridge into the tool, always check to see that the switch
trigger actuates properlyand returns to the "OFF" position when released.
To start the tool, simply pull the trigger.
Tool speed is increased by increasing pres-
sure on the trigger. Release the trigger to
stop.
Reversing switchaction
CAUTION:
*Always check the direction of
rc
ation b fc
iperation.
.Use the reversing switch only after the tool comes to
a complete stop. Changing the
*When not operatingthe tool, always set the reversingswitch lever to the neutralposition.
direction of rotation before the taol stops may damage the tool.
This tool has
a reversing switch to change
the direction of rotation. Depress the
reversing switch lever from the
A side for
clockwise rotation or from the
B side for
counterclockwise rotation.When the switch
lever is in the neutral position, the switch
trigger cannot be pulled.
Speed change
To change the speed, first switch off the
tool and then slide the speed change lever
to the
"11" side for high speed or "I" side
for low speed. Be sure that the speed
change lever is set to the correct position
before operation. Use the right speed for
your
job.
Reversing switch lever
2
1 Clockwise Counterclockwise
Low speed
High speed
Soeed chanae lever
9

CAUTION:
*Always set the speed change lever fully to the correct position. If you operate the tool
with the speed change lever positioned half-way betweenthe "I" side and "11" side, the
tool may be damaged.
*Do not use the speed change lever while the tool is running. The tool may be damaged.
Adjustingthefasteningtorque
The fastening torque can be adjusted in 17
steps by turning the adjusting ring so that
its graduations are aligned with the pointer
on the tool body. The fastening torque is
minimum when the number
1 is aligned
with the pointer, and maximum when the
8 marking is aligned with the pointer.
The clutch will slip at various torque levels
when set at the number 1 to 16. The clutch
is designed not to slip at the
6l marking.
Before actual operation, drive
a trial screw
into your material or
a piece of duplicate
materialto determine which torque level is
I .equiredfor a particular application.
NOTE:
*The adjusting ring does not lock when the pointer is positioned only half-way between
*Do not operate the tool with the adjusting ring set between the number 16 and the fl
the graduations.
marking. The tool may be damaged.
Screwdrivingoperation
Place the point of the driver bit in the
screw head and apply pressure
to the tool.
Start the tool slowly and then increase the
speed gradually. Release the trigger as
soon as the clutch cuts in.
10

*When driving wood screws, predrill pilot
Nominaldiameter of
holes to make driving easier and to pre- wood lmm)
vent splitting of the workpiece. See the
chart.
i:: ~~~~~!,l
3.8(5132"l
4.5
I1 1/64',)
4.8(3116')
5.1 (13164")
5.517/32")
5.817/32")
6.1 115164'7
*If the tool is operated continuously until the battery cartridge has discharged, allow the
tool to rest for
15 minutes before proceedingwith a fresh battery.
Recommendedsize
of pilot hole lmml
2.0 - 2.2 15/64'' - 3/32")
2.2
- 2.5 13/32" - 3/32',)
2.5
- 2.8 13/32" - 7/64")
2.9 - 3.2 17/64" - 118")
3,1
- 3.4(118' - 9/64")
3.3 - 3.6 11/8" - 9/64")
3.7
- 3.9 19/64" - 5132'7
4.0
- 4.2 15/32'' - 11/64',)
4.2
- 4.4 I1 1/64" - 11/64")
Drillingoperation
First, turn the adjusting ring so that the pointer on the tool body points to the 8 marking.
Then proceedas follows.
Drillingin wood
When drillingin wood, best results are obtained with wood drills equipped with
a guide
screw. The guidescrew makesdrillingeasier by pulling the bit into the workpiece.
To prevent the bit from slippingwhen starting a hole, make an indentationwith a center-
punchand hammer at the point to be drilled. Place the point of the bit in the indentation
and start drilling.
Use
a cutting lubricant when drilling metals. The exceptions are iron and brass which
should bedrilleddry.
*Drilling in metal
CAUTION:
*Pressing excessivelyon the tool will not speed up the drilling.In fact, this excessivepres-
sure will only serve to damage the tip of your bit, decrease the tool performance and
shortenthe service life of the tool.
*There is
a tremendous force exerted on the tool/bit at the time of hole breakthrough.
Holdthe tool firmly and exert care when the bit begins to break through the workpiece.
*A stuck bit can be removed simply by setting the reversingswitch to reverse rotation in
order to back out. However, the tool may back out abruptly
if you do not hold it firmly.
*Always secure small workpieces in a vise or similar hold-downdevice.
*If the tool is operated continuously until the battery cartridge has discharged, allow the
tool to rest for
15 minutes before proceedingwith afresh battery.
11

MAINTENANCE
CAUTIO N:
Always be sure that the tool is switched off and the battery cartridge is removed before
attempting to perform inspectionor maintenance.
Replacingcarbon brushes
Remove and check the carbon brushes
regularly. Replacewhen they wear down to
the limit mark. Keep the carbon brushes
clean and free to slip in the holders. Both
carbon brushes should be replaced at
the same time. Use only identical carbon
brushes.
Use a screwdriver to remove the brush
holder caps. Take out the worn carbon
brushes, insert the new ones and secure
the brush holder caps.
/ Limit mark
Brush holder cap
To maintainproduct SAFETY and RELIABILITY, repairs, maintenance or adjustment should
be performed by Makita Authorized
or Factory Service Centers, always using Makita
replacementparts.
'."
Recycling the Battery
The only way to dispose of a Makita battery is
to recycle it. The law prohibitsany other
method
of disposal. Ni-Cd
To recycle the battery:
1. Remove the battery from the tool.
2. a). Take the battery to your nearest Makita Factory Service Center
or
b). Take the battery
to your nearest Makita Authorized Service Center or
Distributor that has been designated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to determine the location
that provides Makita battery recycling. See your local Yellow Pages under
' 'Tools-Electric'
12

Tricklecharge(Maintenancecharge)
If you leave the battery cartridge in the charger to prevent spontaneous discharging after
full charge, the charger will switch into its "trickle charge (maintenancecharge)" mode
and keepthe battery cartridge fresh and fully charged.
Tips for maintainingmaximumbattery life
1.Charge the battery cartridge before completely discharged.
Always stop tool operation and charge the battery cartridge when you notice less
tool
power.
2. Never recharge a fully chargedbattery cartridge.
Overchargingshortens the battery service life.
3. Charge the battery cartridge with room temperature at 10°C - 40°C (50°F - 104°F).
Let a hot batterycartridge cool down before charging it.
13

ACCESSORIES
CAUTION:
These accessories or attachments are recommended
for use withyour Makita tool specified in this
manual.
The use of any other accessories or attachments might present a risk of injury to persons.
The accessories or attachments should be used only
in the proper and intended manner.
7 1 102 1 -A
3/8"
Bits
Part No.
Phillips
e L==l id
Size I L (mm)
Slotted
Square drill bit
-
Size Part No.
784215-OA
# 5F 784010-OA
# 7F 784011 -0A
784606-0A
Phillips bit ra
784202-3 I 1 45 11-314")
_____I I
784203-1 1 No, 1 65 12-5/8"1
784206-5 110 (4-3/8")
784207-3 150 15-7/8"1
Rubber pad assembly
Part No. 123001.2
Foam polishing pad
Part No. 743023-2
Drill bits
Tested best in Makita driver-drills for smoothfast drill-
ing and more
holes per battery change. High speed
steel. For drilling
in metal. wood and plastic. Jobbers
length. Special surface treatment for lubricity gives
smoother drilling.
-
-
Shank
dia.
1/16"
3/32"
118"
5/32"
3/16"
7/32"
1 /4"
9/32"
5116"
11/32"
3/8" 3-518''
I 5"
", 3/16", 114".
ling bits in
I convenient case.
Wool bonnet
Part No. 743401-6
Battery cover
Part No. 414938-7
14

High Capacity Battery charger
Model DC1801
Battery cartridge 1222
Battery cartridge 1233
Part No. 192598-2
Part No. 192698-A
Grip assembly
Part No. 122575-0
Depth rod
Part No. 122576-8
High Capacity Battery charger
Model DC1411
Double-ended Phillips I Slotted bit
1-314” long
Part No. 784637-8
Plastic carrying case
15

Dec.-l8-'98 US
CORDLESS DRIVER DRILL
Model 62160
-2
Note: The switch and other part configurations
may differ from country to country.
16

MODEL 62160 Dec -18-98 US
1 I Name Plate
2 7 Tapping Screw 88nd PT 3x16
3 1 Pan Hcad Scrcw M4x22
4 1 Bil Holdor
5
1 Housing Sei IWitli llem 191
6 1 Speed Change Lever As~cmbly
7 1 FIRChvoge Lever
8 1 Switch
8 1 Holder
10 I Spring Terminal (+ I
$tD DESCRIPTION
11 I
12 I
13 1
14 1
15 I
16 4
17 3
18 1
19 1
'&M $tD DESCRIPTION
Spring Teiminal 1-1
Flat Head Screw MI3122
Keyle~s Drill Chuck 10
Gear Assembly
DC Mom
Tapping Screw ST 4x8
Pan Head Screw M3x8
Housing Sel IWilh llem 51
Tapping Screw 4x25

CORDLESS DRIVER DRILL
Model 63161)
0ec.-18-'98 us
Note: The switch and other part configurations
may differ from country to country.
18

MODEL 6316D
DESCRIPTION
I
2
3
4
5
6
7
8
9
10
Dec.-18-'98 US
DESCRIPTION
I Namc Plale 11 1
7 Tappirig Screw Bind PT 3x16 12 1
1 Pan Hcad Screw M4x22 13 1
2 Bo1 Holder 14 1
1 Housing Set lWiih Itom 191 15 1
I Speed Change Lever Assembly 16 4
1 FIR Change Lever 17 3
I Switch I8 1
1 Holder I9 1
1 sprmg Te,m,"al I + I
sprmg Telmlnal 1-1
Flat Head Screw M6x32
Keyle~s Drill Chuck 13
Gear Assembly
DC Motor
Tapping Screw 4x25
Tapping Screw SI 4x8
Pan Head Screw M3x8
Housing Sel IWilh llem 51
19

.----
I
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is tliorou ly inspected and tested before leaving the factory. It is warranted to
be free of defects from workanshipand materials
for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, toone of Makita's Factory
or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship
or material, Makita will repair (or at our option,
replace) without charge.
ThisWarranty does not apply where:
a repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
The tool has been abused, misused or improperly maintained;
alterationshave been made tothe tool.
IN NO EVENT SHALL MAKITA BE LIABLE
FOR ANY INDIRIXX'. INCIDliNTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE
OF THE PRODIJCT. THIS DISCLAIMI.:R
APPLIESBOTH DURING AND AFTER THETERM
OFTHIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR
ANY IMPLIED WARRANTIFS. INCLUDING IMPLIF.1)
WARRANTIES
01; "MERCHANTABILITY" AND "FITNI'SS FOR A SPECIFIC PURPOST,"
AFTER THEONLYEAR TERM
OF THISWARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion
or limitation of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation
on how long an implied warranty lasts, so the above limitation may not apply to you.
Makita Corporation
3-11 -8, Sumiyoshi-cho,
Anjo, Aichi
446-8502 Japan
884222-060 PRINTED IN JAPAN
1999-1 -N