Makita 6223DE User manual

Equipped with Electric Brake
MODEL 6223DE
MODEL 6223DWE
With Fast Charger
Capacities No load speed Dimensions
iL x W x HI
IRPM)
Steel Wood Wood screw Machine screw
INSTRUCTION MANUAL
Net
weight
SPEC I FI CAT1 0 N S
9 Battery Cartridge 1220
Voltage
Model DC1290 Fast Charger
Input output Charging time
10
mm 15 mm 5.1 mm x 35 mm 202 mm x 94 mm x 221 mm 1.5kg
(318") I 1518") I 13/16" x 1-318") I 6mm 1114") I
~ 700
1 17-15/16" x 3-11/16" x 8-3/4'1 (3.1 lbsl
12 v 1 A.C. only 50 Hz - 60 Hz 1 D.C. 9.6 V, 12 V 1 1 Hr.
* Manufacturer reserves the right to change specifications without notice.
* Note: Specifications may differ from country to country.
WARNING: For your personal safety, READ and UNDERSTAND before using.
SAVE
THESE INSTRUCTIONS FOR FUTURE REFERENCE.

GENERAL SAFETY RULES
(For All Battery Operated Tools)
WARNING! Read and understand all instructions. Failure
to follow all instructions listed below, may result inelectric
shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
Do notoperate powertools inexplosive atmospheres, suchas inthe presence
of flammable liquids, gases, or dust. Power tools create sparks which may ignite
the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to loose control.
Electrical Safety
A battery operated tool with integralbatteriesor a separate battery pack must
be recharged only with the specified charger for the battery.
A charger that
may be suitablefor one type of battery maycreate a risk of fire when used with
another battery.
Use battery operated tool only with specifically designated battery pack. Use
of any other batteries may create a risk of fire.
Personal Safety
.Stay alert, watch what youare doing, and use commonsense when operating
a power tool. Donotusetool while tired or under the influenceof drugs, alcohol,
or medication.
A momentof inattention while operating power tools may result
in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Containlong hair. Keep
your hair, clothing, and gloves away from movingparts. Loose clothes, jewelry,
or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switchis inthe locked or off position before
inserting battery pack. Carrying tools
with your finger onthe switchor inserting
the battery pack into a tool
with the switch on invites accidents.
Remove adjusting keys or switches before turning the tool on. A wrench or
a key that is leftattachedto a rotatingpartof the tool may result inpersonal injury.
Do notoverreach. Keep proper footing and balance at all times. Proper footing
and balance enable better control of the tool
in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, nonskidsafety
shoes, hard hat, or hearing protection must be used for appropriate conditions.

Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a
stable platform. Holdingthe work byhand or againstyour bodyis unstable and
may lead to loss of control.
Do not force tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which
it is designed.
*Do not use tool if switch does not turn it on or off. A tool that cannot be
controlled
with the switch is dangerous and must be repaired.
-Disconnect battery pack from tool or place the switch
in the locked or off
position before making any adjustments, changing accessories, or storing the
tool. Such preventive safety measures reduce the risk of starting the tool
accidentally.
Store idle tools out of reach of children and other untrained persons. Tools are
dangerous
in the hands of untrained users.
When battery pack is not in use, keep it away from other metal objects like:
paper clips, coins, keys, nails, screws, or other small metal objects that can
makea connection from one terminal toanother. Shortingthe battery terminals
together may cause sparks, burns, or a fire.
Maintain tools withcare. Keep cuttingtools sharpandclean. Properly maintained
tools
with sharp cutting edge are less likely to bind and are easier to control.
Check for misalignment or bindingof movingparts, breakageof parts, and any
other condition that may affect the tool's operation. Ifdamaged, have the tool
serviced before using. Many accidents are caused
by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool maycreate
a risk of injury
when used on another tool.
Service
Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel may result
in a risk of injury.
When servicing a tool, use only identicalreplacement parts. Follow instructions
inthe Maintenance section of this manual. Useof unauthorized parts or failure
to follow Maintenance Instructions may create a risk of shock
of injury.
3

Specific Safety Rules
1. Holdtool by insulatedgripping surfaces when performingan operationwhere
the cutting tool may contact hidden wiring. Contact
with a "live" wire will
also make exposed metal parts of the tool "live" and shock the operator.
2. Be aware that this tool is always in an operating condition, because it does
not have to be plugged into an electrical outlet.
3. Always be sure you have a firm footing.
Be sure no one is below when using the tool
in high locations.
4. Hold the tool firmly.
5. Keep hands away from rotating parts.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. Do not touch the drill bit or the workpiece immediately after operation; they
may be extremely hot
and could burn your skin.
4

SYMBOLS
The followings show the symbols used for tool
................................. volts
............... amperes
................................. herts
................ kilograms
................................. hours
................... minutes
............ seconds
................................. alternating current
_._. direct current
................................. no load speed
................................. alternating or direct current
................................. Class II Construction
................................. splash-proof construction
................................. watertight construction
................................ revolutions or reciprocationper minute
................................. number of blow
5

IMPORTANT SAFETY INSTRUCTIONS
FOR CHARGER
&
BATTERY CARTRl DG E
Length of Cord (Feet)
AWG Size of Cord
I. SAVE THESE INSTRUCTIONS - This manual
25 50 100 150
18 18 18 16
9. Do not operate charger with damaged cord or plug - replace them im-
mediately.
IO. Do notoperatecharger if it hasreceivedasharpblow, beendropped, or other-
wise damaged in any way; take
it to a qualified serviceman.
11. Do not disassemble charger or battery cartridge; take it to a qualified
serviceman when service or repair is required. Incorrect reassembly may
result in a risk of electric shock or fire.
12. To reduce risk of electric shock, unplugcharger from outlet beforeattempt-
ingany maintenanceor cleaning.Turning off controlswill notreducethis risk.
6

ADDITIONAL SAFETY RULES
FOR CHARGER & BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
or ABOVE
4OoC (104OF).
2. Do notattempt touse a step-uptransformer, anengine generator or DCpower
3. Do not allow anything to cover or clog the charger vents.
4. Always cover the battery terminals with the battery cover when the battery
5. A battery short can cause a large current flow, overheating, possible burns
receptacle.
cartridge is not used.
and even a breakdown.
(1) Do not touch the terminals with any conductive material.
(2) Avoidstoringbatterycartridge in a container with other metalobjects such
(3) Do not expose battery cartridge to water or rain.
ture may reach or exceed
5OoC (122OF).
completely worn out. The battery cartridge can explode
in a fire.
as nails, coins, etc.
6. Do not store the tool and Battery Cartridge in locations where the tempera-
7. Do not incinerate the Battery Cartridge even if it is severely damaged or is
SAVE THESE INSTRUCTIONS.
7

Installingor removing battery cartridge
*Always switchoff the tool before insertion or removalof the battery cartridge
*To removethe battery cartridge, withdraw
it from the tool while pressingthe buttons
on both sides of the cartridge.
*To insert the battery cartridge, align the
tongue on the battery cartridge with the
groove inthe housingand slip it into place.
Always insert it all the way until it locks in
place with
a little click. If not, it may acci-
dentally fall out of the tool, causing injury
toyou or someone aroundyou.
*Do not useforce when inserting the batterycartridge.
If the cartridgedoes not slide in easily,
it is not being insertedcorrectly.
Charging
Plug the fast charger into your power
source. Insert the battery cartridge
so that
the plus and minusterminals on the battery
cartridge are on the same sides as their
respective markingson the fast charger.
Insert the cartridge fully into the port
so
that it resetson the chargerport floor.
The charging light will come on and charg-
ing will begin. If the charging light goes out
soon, removethe battery cartridgefrom the
chargerand let it cool off for morethan one
minute,Then re-insert
it andtry to chargeitonce more. If the charginglight goes out with-
in one minute even after repeating this procedure
a couple of times, the battery cartridge
is dead. Replace
it with a newone.
When the charginglight goes out after about one hour,you may removethe fully charged
battery cartridge.
After charging,unplugthe chargerfrom the power source.
CAUTION:
*Your newbattery cartridge is not charged.You will needto charge it before use.
*If you try to charge a cartridgefrom a just-operatedtool, sometimesthe charginglight will
not come on. If this occurs, let the cartridge cool off for
a while. Then re-insert it and try
to charge
it once more.
*When you chargea newbattery cartridge or a battery cartridge which has not been used
for
a long period, it may not accept a full charge.This is a normalcondition and does not
indicate
a problem. You can recharge the battery cartridgefully after discharging it almost
completely
a coupleof times.
*If you wish to chargetwo battery cartridges, allow 15 minutes betweenchargingson the
fast charger.
8

ASSEMBLY
Installingor removingdriver bit or drill bit
CAUTl ON :
Always be sure that the tool is switched off and the battery cartridge is removed before
installingor removing the bit.
Hold the ring and turn the sleeve counter-
clockwise to open the chuck jaws. Place
the bit in the chuck as far as it will go. Hold
the ring firmly and turn the sleeve clock-
wise totighten the chuck.
To remove the bit, hold the ring and turn
the sleeve counterclockwise.
OPERATION
Switch action
Tool speed is increased by increasing pres-
sure on the trigger.
To start the tool, simply
pullthetrigger. Releasethe trigger tostop.
CAUTION:
Before inserting the battery cartridge into the tool, always check to see that the switch
trigger actuates properly and returnsto the
“OFF” positionwhen released.
Reversingswitch action
This tool has a reversing switch to change
the direction of rotation Slide the reversing
switch to the left for clockwise rotation or
tothe right for counterclockwise
CAUTION
*Always check the direction
of rotation beforeoperation
*Move the reversing switch only after the tool comes to
a complete stop Changing the
direction of rotation beforethe toolstops may damage the tool
9

CAUTION:
Always withdraw the tool from the workpiece before resuming operation. If the tool can-
not be withdrawn, hold the tool firmly when turning on the tool, to overcome
a strong
reaction
the pointer on the adjusting ring points to a
number on the tool body. The fastening
torque is minimum when the pointer points
to the number 1 and maximum when
it
points to the at- marking. The clutch will
slip
at varyingtorque levelswhen the point-
er is set at the numbers
1 to 5. The clutch
is designed not to slip
at the ax- marking.
Adjustingthefasteningtorque
The fastening torque can be adjusted in six
stages by turning the adjusting ring
so that
Pointer ---, ,--- Drill marking
-
I I I1
your material or a piece of duplicate mate
for
a particularapplication.
The adjusting ring cannot be locked with the pointer positioned half-way between the
numbers.
Installingset plate
Always install the set plate when using bat-
tery cartridges 1200, 1202 or 1202A. Install
the set plate on the tool with the screw
provided.
Screw
Set plate
Screwdrivingoperation
Placethe point of the driver bit inthe screw
head and apply pressure to the tool. Start
the tool slowly and then increasethe speed
gradually. Release the trigger as soon as
the clutch cuts in.
__~
10

NOTE:
*Make sure that the driver bit
is inserted straight in the screw head, or the screw and/or
bit may bedamaged
*When driving wood Screws, predrill pilot
holes to make driving easier and to pre-
vent splitting of the workpiece. See the
chart.
4 8 (3116") I
5 1 (13164") I
3 1
- 3 4 (118'' - 9/64',)
3 3 - 3 6 (118''
- 9/64',)
Drillingoperation
First,turn the adjustingring so that the pointer on the adjustingring points to the *\- mark-
ing. Then proceedas follows.
*Drilling in wood
When drilling in wood, best results are obtained with wood drills equipped with
a guide
screw. The guide screw makes drilling easier
by pullingthe bit into the workpiece.
To prevent the bit from slippingwhen starting
a hole, make an indentation with a center-
punch and hammer at the point to be drilled. Place the point of the bit in the indentation
and start drilling.
Use
a cutting lubricant when drilling metals. The exceptions are iron and brass which
should be drilled dry.
*Drilling in metal
CAUTION:
*Pressingexcessivelyon the tool will not speedupthe drilling. Infact, this excessivepres-
sure will only serve to damage the tip of your bit, decrease the tool performance and
shorten the service life of the tool.
*There is
a tremendous force exerted on the tool/bit at the time of holebreakthrough.Hold
the tool firmly and exert care when the bit beginsto break through the workpiece.
*A stuck bit can be removed simply by setting the reversing switch to reverse rotation in
orderto back out. However,the tool may back out abruptly if you do not hold it firmly.
*Always securesmallworkpieces in
a vise or similar hold-down device
11

MAINTENANCE
CAUTl ON :
Always be sure that the tool is switched off and the battery cartridge is removed
before attempting to perform inspection or maintenance.
To maintain product SAFETY and RELIABILITY, repairs, maintenance or adjustment
should be performedby Makita Authorized or Factory Service Centers, always using
Makita replacement parts.
Recycling the Battery
The only way to dispose of a Makita battery is
to recycle it. The law prohibits any other
method
of disposal.
I Ni-Cd
To recycle the battery:
1. Remove the battery from the tool.
2. a). Take the battery to your nearest Makita Factory Service Center
or
b). Take the battery
to your nearest Makita Authorized Service Center or
Distributor that has been designated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to determine the location
that provides Makita battery recycling. See your local Yellow Pages under
"Tools- Electric' :
12

ACCESSORIES
CAUTION:
These accessories or attachments are recommendedfor use withyour Makitatool specified in this
manual. The use of any other accessories or attachments might present a risk
of injury to persons.
The accessories or attachments should be used only
in the proper and intended manner.
Part No,
-
Bits Drill bits
Tested best in Makita driver-drills for smoothfast drill-
ing and more holes per battery change. High speed
steel. For drilling
in metal, wood and plastic. Jobbers
length. Special surface treatment for lubricity gives
smoother drilling.
Size Part
No.
Phillips
Slotted
# 5F 784010-OA
Drill Shank Flute Overall
dia. dia. length length
I #7F I 784011-0A
118"
5/32"
3/16"
7/32"
114"
9132"
5116"
11/32"
318"
118" 1-518'' 2-314"
5/32"
2" 3.118"
3116" 2-5/16'' 3-112"
7/32" 2-112" 3-314"
114" 2-314" 41"
9/32" 2-5/16" 4.114"
5/16" 3-3/16'' 4-112"
11132" 3-711
6" 4-314"
318" 3-518"
5"
I I 711011-A 1116" 1116" 718" 1-718"
711012-A
1 3132" I 3/32" 1 1-114" 1 2 114"
Phillips bit
Part NO. I Size I L (mm)
784201-5 65 (2-518")
784202-3 45 (1-314")
784203-1 65 (2-518")
784206-5 110 (4.318")
784207-3 150 (5-718")
Rubber pad assembly
Part No. 123001-2
Foam polishing pad
Part No. 743023-2
711013-A
711014-A
711015-A
711016-A
711017-A
711018-A
711019-A
711020-A
711021-A
711000-A-A
Wool bonnet
Part No. 743401-6
1 Hour charger
Model DC1290
Part No. 113119-7
13

High Capacity charger
Model DC1201
Part No. 113126.0
Battery cartridge 1220
Part No. 632804-8
Plastic carrying case
Part No. 824510-1
High Capacity charger
Model DC1411
Automotive High Capacity Charger
Model DC1412
Battery cover
Part No. 414938-7
14

Jan -08-'98 US
CORDLESS DRIVER DRILL
Model 6223D
Note: The switch and other part configurations
may differ
from country to country.
15

MODEL 6223D
ITEM $& DESCRIPTION
MACHINE ~
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
6
1
1
1
2
2
1
1
Housing Set
[With Item 381
Name Plate
Tapping Screw 4x18
Pan Head Scr~w M4x22
Switch
Lever
Battery Holder
Swifch Lever
Compression Spring 27
Compression Spring 22
Washer IO
Thrust Needle Gauge 1023
Flat
Washer 10
Slider
Cam
Plate
Pan Hodd Screw M3x14
Change
Ring
Stop Ring E 9
Ball Bearing 6000LLB
Bearin“ Retainer 14
ITEM
NO.
NO. USED
Jan -08-’98 US
DESCRIPTION
Spindle
Keyless Orill Chuck 10
Pan Head Screw M5x22
Clutch Cam
Clutch
Cam Complete
Ball Bearing 6805LLB
Sput Gear 15
Spur
Gear 15
Spur Gear 15
Spur
Gear 9 Complete
Spur Gear 15
Spur
Gear 15
Spur Gear 15
Internal Gear 42
Flat Washer 12
OC Motor
Steel
Ball 5 6
Housing Set lWifh Item 11
Makita Label
Balterv 1220
Note
The swmh and other pari specifications may differ from country to countv
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free
of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, toone of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
The tool has been abused, misused or improperly maintained;
alterationshave been made to the tool
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE OFTHE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THETERM OFTHIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE.’’
AFTER THEONE-YEAR TERM
OF THISWARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion
or limitation of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation on how long an implied warranty lasts,
so the above limitation may not apply to you.
- ___) L_
Makita (China) Co., Ltd.
HUANGPUJlANG ROAD,
KUNSHANECONOMIC
&
TECHNICAL DEVELOPMENTZONE,
JIANGSU
PR. CHINA
8841 30 - 065
PRINTED INJAPAN
1998-1 -N