Makita DP2010 Manual

PRODUCT
CONCEPT AND MAIN APPLICATIONS
Specification
Standard equipment
Optional accessories
Note: The standard equipment for the tool shown above may vary by country.
Model No.
Description
DP2010, DP2011
High Speed Drills 6.5mm (1/4")
Models DP2010 and DP2011 have been developed as successor
models of 6.5mm (1/4”) high speed drills 6501 and 6501X.
Their main features are:
•Compact yet high power 370W motor
•Ergonomically designed handle with elastomer for added
extra maneuverability
DP2010 has a keyed chuck.
DP2011 has a keyless chuck.
Drill bits for Steel
Drill bits for Wood
Type 43 Drill stand
Depth gauge set
Chuck key S10 (for DP2010 only)
Key holder 9 (for DP2010 only)
110
120
230
240
3.5 50/60
50/60
50/60
50/60
3.2
1.7
1.7
370
---
370
370
200
200
200
200
300
300
300
220 50/601.8 370 200 300
300
Continuous Rating (W)
Voltage (V) Cycle (Hz) Input Output Max. Output (W)Current (A)
Dimensions: mm ( " )
Width (W)
Height (H)
Length (L) 222 (8-3/4)
DP2011
209 (8-1/4)
DP2010
175 (6-7/8)
64 (2-1/2)
Chuck capacity: mm (")
Chuck type
Reverse switch
Capacities: mm (") Steel
Wood
Protection against electric shock
Power supply cord: m (ft)
Weight according to
EPTA-Procedure 01/2003: kg (lbs)
Model No. DP2011
Keyless
Variable speed control by dial
0 - 4,200
DP2010
Keyed
0.8 - 6.5 (1/32 - 1/4)0.5 - 6.5 (1/50 - 1/4)
6.5 (1/4)
15 (9/16)
Yes
Double insulation
1.1 (2.4)1.0 (2.2)
2.0 (6.6)
Yes
Depth gauge ..................................................... 1 (for some countries only)
Chuck key S10 ................................................. 1 (for DP2010 only)
Key holder 9 ..................................................... 1 (for DP2010 only)
No load speed: min.ˉ¹=rpm
Specification
The above image
is Model DP2010.
TECHNICAL INFORMATION
H
W
L
P 1/ 9

P 2 / 9
Repair
[1] NECESSARY REPAIRING TOOLS
CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.
Code No. Description Use for
pressing Helical gear 34
[2] LUBRICATION
Apply Makita grease N. No.2 to the following portions designated with the black triangle to protect
parts and product from unusual abrasion.
Fig. 1
Item No. Description Amount
1.5 g
Portion to lubricate
Bearing setting pipe 23-15.21R029
1R033 Bearing setting plate 10.2 supporting Spindle when assembling Helical gear 34 to Spindle
1R139
1R219
1R220
1R222
1R231
1R269
1R291
Drill chuck extractor locking Spindle when removing / mounting Drill chuck
Torque wrench shaft 7-23N·m removing / mounting Drill chuck
Ratchet head 9.5 (for 1R219) attachment for 1R219 when removing / mounting Drill chuck
attachment for 1R220 when removing / mounting Drill chuck
attachment for 1R222 when removing / mounting Drill chuck
Socket Adapter (for 1R219)
1/4” Hex. shank bit for M8 attachment for Bit adapter when removing / mounting Drill chuck
Bit adapter
Bearing extractor removing Ball bearings
Retaining ring S and R pliers removing / mounting Retaining S-10
Housing set
Helical gear 34
Gear room where Helical gear 34 rotates and engages with Armature’s gear
7

P 3 / 9
ASSEMBLING
Assemble Drill chuck by reversing the disassembly procedure. (Refer to Fig. 2.)
Note: Set the fastening torque of 1R219 to 9.8 N·m to 14.7 N·m (100 Kgf·cm to 150 Kgf·cm) and turn 1R219 clockwise.
Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -1. Drill Chuck
DISASSEMBLING
Bit adapter
Wrench 10
Wrench 10
Vise
1R222
1R231
Drill chuck
Drill chuck
1. Fix Wrench 10 to Vise.
(1) Remove Drill chuck as drawn in Fig. 2.
4. Turn 1R219 counterclockwise to remove
Drill chuck.
2. Insert 1R231 into Drill chuck and set Drill chuck
to Wrench 10.
Fig. 2
1R220
1R219
1R219
1R231
3. Attach 1R220, 1R222 and Bit adapter as follows:
(1) Attach 1R222 to 1R220.
(2) Attach 1R220 to 1R219.
(3) Attach Bit adapter to 1R222.

P 4 / 9
Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -2. Spindle section
DISASSEMBLING
Housing set (R)
Housing set (L)
(1) Remove Drill chuck as drawn in Fig. 2.
(2) Separate Housing set (R) from Housing set (L) and take out Spindle section as drawn in Fig. 3.
(3) Spindle section can be disassembled as drawn in Fig. 4.
1. Loosen seven 4x18 Tapping screws to
remove Housing set (R).
1. Remove Ball bearing 696ZZ
with 1R269.
3. Remove Retaining ring S-10 with 1R291.
4. Remove Ball bearing 6900LLB from Spindle
with 1R269.
2. Fix Helical gear 34 to 1R139 and press Helical gear 34 with
Arbor press to remove Spindle.
Fig. 3
Fig. 4
Spindle section
2. Remove Spindle section.
Spindle section
Helical gear 34 Spindle
Ball bearing
696ZZ
Ball bearing
6900LLB
Ball bearing
696ZZ
1R269
1R139
Arbor press
Helical gear 34
Spindle
Spindle
Retaining ring S-10
1R291 Ball bearing 6900LLB

P 5 / 9
Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -2. Spindle section (cont.)
[3] -3. Armature
ASSEMBLING
Fig. 5
Fig. 6
(1) Assemble Ball bearing 6900LLB to Spindle and secure the bearing with Retaining ring S-10.
Refer to the drawings on the bottom of Fig. 4.
(2) Assemble Helical gear 34 as drawn in Fig. 5.
(3) Assemble the above Spindle section to Housing set (L). (Refer to Fig. 3.)
1. Insert Spindle into 1R033. 2. Put 1R029 on Helical gear 34 and press-fit
them to set Helical gear 34 to Spindle.
Spindle
Helical gear 34
Spindle
1R029 Ball bearing 696ZZ
1R033
(1) Separate Housing set (R) from Housing set (L) by loosening seven 4x18 Tapping screws as drawn in Fig. 3.
(2) Disassemble Armature from Housing set (L). (Refer to Fig. 6.)
Brush holders
Armature
Field
Housing set (L)
1. Separate Brush holders from Armature’s
commutator and take out Armature
together with Field.
2. Separate Armature from Field.
Arbor press
3. Press-fit Ball bearing 696ZZ.
DISASSEMBLING

P 6 / 9
Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -3. Armature (cont.)
DISASSEMBLING
ASSEMBLING
Fig. 7
When assembling Ball bearings to Armature, pay attention to the following.
Ball bearing 607ZZ with Metal seals should be mounted on Commutator end.
Ball bearing 607DDW with Rubber seals should be mounted on Drive end (Fan side).
(3) Remove Ball bearings as drawn in Fig. 7.
Water pump
pliers
Claws of 1R269
Ball bearing 607DDW
with Rubber seals
Ball bearing 607ZZ
with Metal seals
1R269
1. Use Water pump pliers to secure the claws of 1R269 firmly so that 1R269 cannot be opened.
And remove Ball bearing 607DDW with 1R269.
2. Remove Ball bearing 607ZZ with 1R269.

P 7 / 9
4
Circuit diagram
Fig. D-1
White
Color index of lead wires' sheath
Black
Red
Orange
Purple
Viewed from
Housing set (R) side
Viewed from
Housing set (L) side
Reverse
Switch
section
Reverse
Switch
section
Noise
suppressor
Main
Switch
Main
Switch
M1
21
C1 C2
Brush holder
Field
(viewed from
Commutator side)
Brush holder
Choke coils are not used
in some countries.
Noise suppressor is not used in
some countries.
This Lead wire is blue in some countries
instead of white.
This Lead wire is brown in some countries
instead of black.
Choke coil
Choke coil
1
M2
32

P 8 / 9
Wiring diagram
Wiring to Brush holder
Wiring of Field Lead Wires
Fig. D-3
Rib A
Rib B
( Under Brush holder of Switch side)
Lead wire
holder
Rib F
Field lead wires should be tightened
between Field, Ribs A and B.
Route five Field lead wires
(purple, white, red, 2 blacks)
between Ribs A and B.
Put Choke coil with Lead wire (orange) between
Rib F and Lead wire holder. (when using Choke coil)
Holder sleeve
Flag connector
Housing set (L)
Flag connector
Holder sleeve
Fix Coke coil’s lead wire (orange)
in Lead wire holder.
Drill chuck
Fig. D-2
Set Brush holder in the upper rear side
with Holder sleeve facing to rear side.
Set Brush holder in switch side with
Holder sleeve facing to Drill side.
When connecting Flag connector to
Holder sleeve, route Lead wire
in the Housing set (L) side.
When connecting Flag connector to
Holder sleeve, route Lead wire
in the Housing set (L) side.

P 9 / 9
Wiring diagram
Fig. D-4
Route Choke coil lead wire (orange)
between Rib F and the inner wall in
Switch side. (when using Choke coil)
Rib F
Rib H
Rib G
Boss
Sheath of Power
supply cord
Do not put any Lead
wires on Rib G.
Do not put any Lead
wires on Rib H.
Fix Choke coil’s lead wires (purple)
in Lead wire holder.
Rib E
line (Z)
Noise suppressor
Do not put any Lead
wires on this Boss.
Choke coil with
Lead wire (orange)
Choke coil with
Lead wire (purple)
Route Choke coil’s lead wires (purple)
between Rib E and the inner wall.
Wiring in Housing set (L)
Put Noise suppressor under Lead wires of Power supply
cord as shown on the left. (when using Noise suppressor)
The end of Sheath should not be crossed
over the line (Z) toward Switch.
Route Field lead wires
(black) through Lead
wire holders without
crossing each other.
Put Choke coil with Lead
wire (purple) in the position
shown on the left.
(when using Choke coil)