Makita HP2030 User manual

P-Speed Hammer Drill
MODEL HP2030
Variable speed I Reversing
MODEL HP2031
Variable speed / Reversing
INSTRUCTION MANUAL
SPECIFICATIONS
No load speed Blows
IRPM) per mimte
Speed
0 ~ 9,400
Manufacturer reserves the right to change specifications without notice.
Specifications may differ from country to country.
WARNING: For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
DOUBLE
INSULATION
Overall
372 mm 2.3 kg
(15-518") (5.1 Ibs)

GENERAL SAFETY RULES
(For All Tools)
WARNING! Read and understand all instructions. Failure
tofollow all instructions listed below, may result
in electric
shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
READ ALL INSTRUCTIONS.
1.
2.
3.
4.
5.
6.
7.
8.
9.
IO.
2
Keepyour work area cleanand well lit. Cluttered benches and dark areas invite
accidents.
Do notoperate power tools in explosiveatmospheres, such as in the presence
of flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to loose control.
Double Insulatedtools are equipped witha polarized plug(oneblade iswider
than the other.] This plug will
fit in a polarized outlet only one way. If the
plug does not
fit fully in the outlet, reverse the plug. If it still does not fit,
contact a qualified electrician to install a polarized outlet. Do not change
the plug
in any way. Double insulation IE eliminates the need for the three
wire grounded power cord and grounded power supply system.
Avoid bodycontactwith grounded surfaces such as pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is
grounded.
Don't expose power tools torain or wet conditions. Water entering a power
tool
will increase the risk of electric shock.
Donotabuse the cord. Never usethe cord tocarry the tools or pullthe plug
from an outlet. Keepcord away from heat, oil, sharp edges or movingparts.
Replace damaged cords immediately. Damaged cords increase the risk of
electric shock.
When operating a power tool outside, use anoutdoor extension cord marked
"W-A" or "W." These cords are rated for outdoor use and reduce the risk
of electric shock.
Stay alert, watch what you are doingand use common sense when operating
a power tool.
Do not use tool while tired or under the influence of drugs,
alcohol, or medication.
A moment of unattentionwhile operating power tools
may result in serious personal injury.
Dressproperly. Donotwear loose clothing orjewelry. Contain longhair. Keep
your hair, clothing, andglovesaway from moving parts.
Loose clothes, jewelry
or long hair can be caught
in moving parts.

11. Avoid accidental starting. Be sure switch is off before plugging in. Carrying
tools
with your finger onthe switch or plugging in tools that have the switch
on invites accidents.
12. Remove adjusting keys or switches before turning the tool on. A wrench or
a key that is left attached to a rotating part of the tool may result
in personal
i n j ury.
13. Donotoverreach.Keep properfooting and balanceat alltimes. Proper footing
and balance enables better control of the tool in unexpected situations.
14. Use safety equipment. Always wear eye protection. Dust mask, non-skid
safety shoes, hard hat, or hearing protection must be used for appropriate
conditions.
15. Use clamps or another practical way to secure and support the workpiece
to a stable platform. Holding the work
by hand or against your body is
unstable and maylead
to loss ofcontrol.
16. Do notforce the tool. Use the correct tool for your application. The correct
tool
will dothejob better andsafer atthe ratefor which it isdesigned.
17. Do not use tool if switch does not turn
it on or off. Any tool that cannot
be controlled with the switch is dangerous and must be repaired.
18. Disconnect the plugfrom the power source before making any adjustments,
changing accessories, or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
19. Store idle tools out of reach of children and other untrained persons.
Tools
are dangerous in the hands of untrained users.
20. Maintain tools with care. Keep cutting tools sharp and clean. Properly
maintainedtools, with sharp cuttingedges are less likelytobind and are easier
to control.
21. Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tools operation.
If damaged, have
the tool serviced before using. Many accidents are caused
by poorly
maintainedtools.
22. Use only accessories that are recommended
by the manufacturer for your
model. Accessories that may be suitable for one tool, may become hazardous
when used on another tool.
23.
Tool service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel could result in a risk of
injury.
24. When servicing a tool, use only identical replacement parts. Followinstruc-
tions
in the Maintenance section of this manual. Use of unauthorized parts
or failure
to follow Maintenance Instructions may create a risk of electric
shock or injury.
3

Specific Safety Rules
1. Wear a hard hat (safety helmet), safety glasses and/or face shield. It isalso
highly recommended that you wear a dust mask, ear protectors and thickly
padded gloves.
2. Undernormaloperation, thetool isdesignedtoproduce vibration. Thescrews
can come looseeasily, causing a breakdown or accident. Check tightness of
screws carefully before operation.
3. Always be sure you have a firm footing.
Be sure no one is below when using the tool
in high locations.
4. Hold the tool firmly with both hands. Always use the side grip.
5. Keep hands away from rotating parts.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. When drilling intowalls, floors or wherever "live" electrical wires may be en-
countered,
DO NOTTOUCH ANY METAL PARTS OF THE TOOL! Holdthe tool
by the insulated grasping surfaces to prevent electric shock if you driU into
a "live" wire.
8. Do not touch the bit or the workpiece immediately after operation; they may
be extremely hot and could burn your skin.
.
~ SAVE THESE INSTRUCTIONS.
4

The following show the symbols used for tool.
v ................................. volts
A ................................. amperes
Hz ................................. hertz
kg ................................. ki lograms
h ................................. hours
min ................................. minutes
S ................................. seconds
Q ................................. alternating current
- ____ ................................. direct current
fi ................................. no load speed
................................. alternating or direct current
................................. Class II Construction
A ................................. splash-proof construction
bb ................................. watertight construction
... /min ................................ revolutions or reciprocation per minute
@ ................................. number of blow
5

CAUTION:
Always be sure that the tool
is switched off and unpluggedbefore installingor removing
the side grip, bitor other accessories.
.
Side grip (auxiliary handle)
Always use the side grip to ensure operat-
ing safety. Install the side grip
so that the
teeth on the grip fit inbetweenthe protru-
sions (A) on the tool barrel. Then tighten
the grip by turning clockwise
at the desired
position.
It may be swung 360' so as tobe
secured
at any position. To remove the side
grip, loosen
it by turning counterclockwise.
Then push the grip base away from the
tool barrel to disengage
it from the protru-
sions
(B)
Installingor removingthe drill bit
For Model HP2030
To install the bit, place it in the chuck as
far as it will go. Tighten the chuck by
hand. Place the chuck key in each of the
three holes and tighten clockwise. Be sure
to tighten
all three chuck holesevenly.
To remove the bit, turn the chuck key
counterclockwise in just one hole, then
loosen the chuck by hand.
After using the chuck key, be sure to re-
turn
it to the originalposition.
For Model HP2031
Hold the ring and turn the
sleeve counter-
clockwise to open the chuck jaws.
Place
the bit in the chuck as far as it will go.
Hold the ring firmly and turn the
sleeve
clockwiseto tighten the chuck.
To remove the bit, hold the ring and turn
the
sleeve counterclockwise.
Grip base -
Side grip -
Loosen
r- Protrusions Teeth (A)
6

Depthgauge
The depth gauge is convenient for drilling
holes of uniform depth.
Loosen the side
grip and insert the depth gauge into the
hole in the side grip. Adjust the depth
gauge to the desired depth and tighten the
side grip.
NOTE
:
The depth gauge cannot be used at the position where the depthgauge strikes against the
gear housing.
Switch action
CAUTION
:
Before plugging in the tool, always check to see that the switchtirgger actuates properly
and returnsto the "OFF" position when released.
To start the tool, simply pull the trigger.
Tool speed is increased by increasing pres-
sure on the trigger.
Release the trigger to
stop.
For continous operation, pull the trigger
and then push inthe lock button. To stop
the tool from the locked position, pull the
trigger fully, then release
it.
Reversing switch lever -
7

Reversing switch action
CAUTION:
Always check the direction of rotation before operation.
.Use the reversing switch only after the tool comes to
a complete stop. Changing the
This tool has
a reversing switch to change the direction of rotation. Move the reversing
switch lever to the
0 position for clockwise rotation or the 0 position for counter-
clockwise rotation.
direction of rotation beforethe tool stops may damage the tool.
Speed change
CAUTION
:
Use the speed change lever only after the tool comes to a complete stop. Using the speed
change lever beforethe tool stops may damage the tool.
Two rpm ranges can be preselected with the speed change lever. Turn the lever to the
position
1 for low speed or the position 2 for high speed. If the lever is not turned
smoothly, turn the chuck slightly ineither direction and then turnthe lever again.
Action mode
change lever -\
Position 1 Position 2
8

Selecting the action mode
For rotation only, turn the action mode
change lever tothe position of
OIIP symbol.
For rotation with hammering, turn the
action mode change lever
to the position
of
+ symbol.
For rotation only For rotation with
hammering
CAUTION :
Always turn the lever fully to your desired mode position. If you operate the tool with
the lever positioned half-waybetween the mode symbols, the tool may be damaged.
Operation
1) Hammer drilling operation
When drilling in concrete, granite,
tile, etc., turn the action mode change lever tothe
position of
+ symbol. Be sure to use a tungsten-carbide tipped bit. Do not apply
more pressure when the hole becomes clogged with chips or particles. Instead, run the
tool
at an idle, then remove the bit partially from the hole. By repeating this several
times, the holewill be cleaned out.
After drilling the hole, use the blow-out
bulbtocleanthe dust out of the hole.
9

2) Drillil
When
the p1
Dril
Whe
guid
piec
e Dril
TO
cenl
inde
Use
shot
CAU'
Pres
pres
and
The
thrc
the
.A s1
in o
it fii
Alw
MAIN1
CAUTIC
Always
I
inspect ic
To main
replacem
Authoriz
10
operation
rilling inwood, metalor plastic materials, turn the actionmode change lever to
tion of
0-m symbol.
g inwood
drilling in wood, best results are obtained with wood drills equipped with
a
screw. The guide screw makes drilling easier by pulling the bit into the work-
g in metal
avent the bit from slipping when starting a hole, make an indentation with a
punch and hammer at the point to be drilled. Place the point of the bit in the
ation and
start drilling.
cutting lubricantwhen drilling metals. The exceptions are iron and brass which
I be drilleddry.
3N :
ig excessively on the tool will not speed up the drilling. Infact, this excessive
re will only serve to damage the tip of your bit, decrease the tool performance
orten the service lifeof the tool.
is a tremendous twisting force exerted onthe tool/bit at the time of holebreak-
Ih. Hold the tool firmly and exert care when the bit begins to breakthrough
wkpiece.
:k bit can be removedsimply by settingthe reversingswitch to reverse rotation
er to back out. However, the tool may back out abruptly if you do not hold
s secure small workpieces in a vise or similar hold-downdevice.
lY.
NANCE
sure that the tool is switched off and unplugged beforeattemptingto perform
or maintenance.
n product SAFETY and RELIABILITY, repairs, carbon brush inspectionand
it,
any other maintenance or adjustment should be performed by Makita
I or FactoryService Centers, always using Makita replacementparts.

ACC
CAUT
These
manu,
The a
Chu
Part
Dep
Part
6
SSORIES
IN:
lccessories or attachments are recommended for use withyour Makitatool specified in this
. The use of any other accessories or attachments might present a risk of injury to persons.
:essories or attachments should be
used only in the proper and intended manner.
< key S13 For Model HP2030
Jo. 763430-3 Part No. 824449-8
Plastic carrying case
I gauge
\IO. 415486-9
-_
11

2-SPEED HAMMER DRILL
Model HP2030
Note: The switch, noise suppressor and other part configurations
may differ from country to country.
12

MODEL HP2030
IiLM & DESCRIPTION
MACHINE
~
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Flat Head Screw M6x22
Drill Chuck S13
Spindle
Hex Bok Max10
Grtp
Base
Gear Housing
Ball
Bearing 60622
Gear Complete 8-19-25
Ball Bearing 60622
011 Seal 19
Cup Washer
26
Compression Spring 16
Ball Bearing 6202LL8
Retaining Ring R-35
Retaining Ring S- 15
Spur Gear
27-38
Cam A
Steel Ball 5 0
0 Ring 72
Change Lever A
Lock Plate
0 Ring 14
Change Pin 8
Cam Housing Complete
Pln 4
Rack 12
Change Plate
Lock Plate
Leaf
Spring
Change Lever B
Leaf sprtng
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
55
56
57
58
59
60
61
62
-
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
4
1
5
1
1
2
1
1
1
1
1
2
4
-
0 Ring 14
Grip 36 Complete
Cam Housing Cover
Flat Washer 16
Ball Bearing
608DDW
Fan 60
ARMATURE ASSEMBLY
fWith Item
36 37. 39 & 401
ln~ulatmn Washer
Ball Bearing 627LLB
Flat Washer 16
Baffle Plate
Field
Motor Housing
Brush Holder
Carbon Brush
Name Plate
Brush Holder Plate
Tapping
Screw Bind PT 3x10
Cushion Rubber
Tapping
Screw 4x18
Handle
Set [With Item 591
Switch
Tapping
Screw 4x18
Strain Relief
Cord Guard
Cord
Handle
Set [With Item 521
Maktta Label
Tapping Screw Flange PT 4x65
Tapping
Screw Flange PT 5x70
Note The switch and other part Specifications may differ from country to country
13

2-SPEED HAMMER DRILL
Model HP2031
Note: The switch, noise suppressor and other part configurations
may differ from country
to country.
14

MODEL HP2031
'LiM AtD DESCRIPTION
I:"," AtD DESCRIPTION
MACHINE
~
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
I
-
Keyless Drill Chuck 513
Spindle
Hex Bolt
Max10
Grip Base
Gear Housing
Ball Bearing 60622
Gear Complete 8 19 25
Ball Bearing 60622
011 Seal 19
Cup Washer 26
Compression
Spring 16
Ball Bearing 6202LLB
Retaining Ring R-35
Retaining Ring
S- 15
Spur
Gear 27 38
Cam A
Steel
Ball 5 0
0 Ring 72
Leaf
sprcng
Change Lever A
Lock
Plate
0 Ring 14
Change Pin
8
Cam HOUs8ng Complete
Pm 4
Rack
12
Change Plate
Lock Plate
Leaf spmg
Change Lever
8
0 Rino 14
MACHINE
~
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
55
56
57
58
59
60
61
62
-
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
4
1
5
1
1
2
1
1
1
1
1
2
4
-
Grip 36 Compkfe
Cam Housing
Cover
Flat Washer 16
Ball
Bearing 608DDW
Fan 60
ARMATURE ASSEMBLY
IWith Item 36
37 39 & 401
Insulation Washer
Ball Bearing 627LLB
Flat Washer
16
Baffle Plate
Field
Motor Housing
Brush Holder
Carbon
Brush
Name Plate
Brush Holder Plate
Tapping
Screw Bind PT 3x10
Cushion Rubber
Tapping
Screw 4x18
Handle
Set (With Item 591
Switch
Tapping Screw 4x18
Strain
Relief
Cord Guard
Cord
Handle Set [With Item 52)
Makita Label
Tapping
Screw Flange PT 4x65
Tapping
Screw Flange PT 5x70
Note The Switch and other par1 SpeCifiCatiOnSmay differ from country lo country
15

7- - -- - - - -
MAKITA LIMITED ONE YEAR WARRANTY
i
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanshipand materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized ServiceCenters. If inspection shows
the trouble is caused by defective workmanship or material, Makita
will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
a Thetool has been abused, misused or improperly maintained;
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTALOR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE OFTHE PRODUCT.THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKlTA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THEONE-YEAR TERM OFTHISWARRANTY.
Tlus Warranty gwes
you specific legal rights, and you may also have other nghts which vary from
stsic to state Some states do not allow the exclusion or Limitation of incidental or consequential
_._._ .. ~.-.~~ ~
damages, so the above limitation or exclusion may not apply to you. Some states do not allow
limitation on how long animplied warranty lasts,
sa the above limitation may not apply to you.
MAKITA MANUFACTURINGEUROPE LTD
ROAD
7, HORTONWOODINDUSTRIALESTATE
TELFORD,SHROPSHIRETF14GP, ENGLAND
883988A982