Malmet Energy Saver ES910 User manual

Issue 24 Page 2 23
rd
August 2013
Table of Contents
Forward.........................................................................................................................3
Quality Policy................................................................................................................3
Safety Instructions.........................................................................................................4
Design Parameters........................................................................................................5
Section A – Unit Operation........................................................................................... 6
Hands Free Operation...................................................................................................6
Cycle of Operation ........................................................................................................9
Sequence of Operation ................................................................................................10
Section B – Unit Maintenance.....................................................................................15
Preventative Maintenance Schedule ...........................................................................16
Fault Finding Guide....................................................................................................17
Appendix A – Faults ....................................................................................................18
Appendix B – Additional Faults not detected by controller........................................21
Electrical Diagram – Energy Saver 20 Amp Models – ES910 ...................................23
Electrical Diagram – Energy Saver 10 Amp Models – ES930 ...................................24
Section C – Unit Installation.......................................................................................25
Service Connections ....................................................................................................25
Dimensions and Service Entry Points.........................................................................26
Electrical .....................................................................................................................27
Post Installation Precautions......................................................................................27
Positioning of Flusher / Sanitizer................................................................................28
Installation and Service Connection Layout Details ..................................................30
Plumbing......................................................................................................................31
Unit Specifications.......................................................................................................33
Warranty Statement – Australia Only ......................................................................34
Quick Reference Guide................................................................................................37

Bed Pan Flusher / Sanitizer - Energy Saver
With Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 24 Page 4 23
rd
August 2013
SAFETY INSTRUCTIONS
WARNINGS
Be aware of 240V Voltage
Disconnect power when servicing
Mains power ISO switch must be in an accessible position so devise can be isolated from mains
power during service.
Be aware of steam discharge .
Goods and racks are hot to handle
Safety Gloves and Goggles must be worn when changing detergent
Safety Clothing with reflective tape can activate the hands free sensor when device is in standby
mode
Be aware of hot pipes and hoses from Steam and hot water
Install temperature probes and Element over temperature protection thermal cut-outs correctly.

Bed Pan Flusher / Sanitizer - Energy Saver
With Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 24 Page 5 23
rd
August 2013
Design Parameters
The Malmet Sanitizer has been designed within the following parameters:
a) A single bedpan with lid and two urine bottles can be emptied, cleaned and sanitized during
each automatic cycle.
The utensils that can be cleaned in the machine are:-
i) Standard size bed pans
ii) Standard commode bowl
iii) Standard male and female urine bottles
iv) Most plastic urine bottles including male non-spill and female cervix
v) Small Slipper pan
b) The cradle is designed to ensure that utensils are not dislodged during the cleaning cycle,
the contents are emptied during door closure.
c) The chamber and door are self-cleaning and do not permit water or soil to remain after a
properly completed cycle. Steam sanitation ensures all internal surfaces are totally clean
and safe.
d) The flush and clean stage:
i) Removes the soil
ii) Clears the trap
e) A complete cycle is completed in approximately four (4) minutes for the 20 Amp Sanitizer
and six (6) minutes and thirty (30) seconds for the 10 Amp Sanitiser.
NOTE: Dependant on ambient air temperature.
Note: If the machine is turned off or on initial start up, the first cycle will take longer as the
machine has to raise the temperature of cold water to 90°C.
Disconnect power when servicing

Bed Pan Flusher / Sanitizer - Energy Saver
With Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 24 Page 6 23
rd
August 2013
Section A – Unit Operation
Hands Free Operation
Zero Contamination – Totally Hands Free
The Malmet “Energy Saver” is fully automatic.
Door open, door close and cycle start can be activated without touching the machine.
Front View
Manual operation of the door and a manual start button are available.
To Operate
To Open Door – Break Sensor Beam
To Close Door – Break Sensor Beam
To Start Cycle Break Sensor Beam once when GREEN LED’s flash within 8 seconds
after door Closure.
Note: If door is opened then closed and cycle has not commenced the beam must be
broken twice.
Should the cold water tank overflow into the soil line the water overflow
YELLOW LED will illuminate.

Bed Pan Flusher / Sanitizer - Energy Saver
With Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 24 Page 7 23
rd
August 2013
Bed Pan + Urinal Bottles
Slipper Pan + Urinal Bottles
Push down Slipper
Pan until it locks into
position

Bed Pan Flusher / Sanitizer - Energy Saver
With Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 24 Page 8 23
rd
August 2013
Standard Commode Bowl + Urinal Bottles
Large Commode Bowl + Urinal Bottles

Bed Pan Flusher / Sanitizer - Energy Saver
With Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 24 Page 9 23
rd
August 2013
Cycle of Operation
Stage 1 – Initial Wash
One rotating 180°back spray
Two fixed 60°top sprays
Two fixed urinal sprays
17 litres of water is used during a 17 second wash.
Stage 2 – Cleaning / Sanitizing
Steam is delivered into the sealed wash chamber.
Steam continues to clean the utensils and increases the surface temperature of utensils
to a minimum of 90°C for 65 seconds
Australian Standard AS4187 – Cleaning, Disinfecting of Reusable Hospital Equipment
Stage 3 – Cool Down Rinse
One 60°fine mist top spray delivers cold water direct from mains.
Utensils are cooled to 55°C for safe handling.

Bed Pan Flusher / Sanitizer - Energy Saver
With Hands Free Operation
Operation, Maintenance and Installation Manual
Issue 24 Page 10 23
rd
August 2013
Sequence of Operation
1. Providing machine is installed into position with power and water connected push power on
button.
2. When the unit is turned on via the display panel the display shows fill indicating steam
generator and cold water tanks are filling to the high water level.
At this stage the unit will not commence a cycle until Step 5.
3. Once the steam tank water level probes sense the tank is full it will start heating.
4. The steam tank is heated to temperature 90°C - 92°C. The machine is now ready to
commence a cycle.
The display shows rdy (ready).
5. The operator breaks the infra-red beam, which opens the door.
The display shows open.
Note: Whenever the door is opened the elements are in the off mode.