Marco galaxy d36-dv User manual

GALAXY D36-DV FIREPLACE SYSTEM
Installation and Operation Manual
OPTIONAL FEATURES: CIRCULATION BLOWER
GRILLETRIM
KITS
REMOTE CONTROL
ARCHED GRILLE KIT
DECORATIVE
GL4SS
FOR YOUR SAFETY
WHAT TODO IF YOU
SMELLGAS:
1) Open windows.
2) Do not touch electrical switches.
3) Do not try to light any appliance.
4) Do not use the phone in your building.
5) Immediately call your gas supplier
from a neighbor's phone.
6) Follow your gas suppliers instructions.
7) If you cannot reach your gas supplier,
call the fire department.
J
DESCRIPTION
Electronic Ignition Natural Gas
Standing Pilot Natural Gas
Standing Pilot Propane
PART
NUMBER
794137B
794136B
794138B
FOR YOUR SAFETY:
Do not storeoruse gasoline orother flam-
mable vapors and liquidsin the vicinity
of
this or any other appliance.
Due to high temperatures, the appliance
should be located out of traffic and away
from furniture and draperies.
Do not place clothing orother flammable
materials on ornear the appliance.
MODEL
DESIGNATION
GALAXY D36-DV - EING
GALAXY D36-DV - SPNG
GALAXY
D36-DV - SPLP
MARC0 MFG., INC. 2320 industr) Way, Lynwood, CA 90262 [phone] - (ROO) 232-1221
P;N 188530D 8197
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TABLE OF CONTENTS
introduction .................................................................................................................. 2
General Information .................................................................................................... 3
SelectingYour FireplaceLocation .......................................................................... 3
Vent TerminationClearancesto FixedGlassWindows ................................................ 5
Mantel ......................................................................................................................... 5
Adjacent Walls ............................................................................................................. 5
Installation .................................................................................................................... 5
Framing. General ...................................................................................................... 5
Venting System Limitations .......................................................................................... 6
...................................................................................................
HorizontalInstallation 6
......................................................................................................
Vertical Installation 6
Elbows ......................................................................................................................... 7
Clearancesfor the Flue System ................................................................................. 7
. .
Telescopic Pipe Section ............................................................................................... 7
FirestopSpacers .......................................................................................................... 7
. .
HorizontalTerm~nat~onKit .......................................................................................... 7
. .
Installationof Horizontal Termlnat~on........................................................................... 7
. .
Vertical Termlnat~on ...................................................................................................... 8
Gas Line Hook Up ........................................................................................................ 10
Operatingthe Fireplace................................................................................................ 10
RemoteMillivoltWall SwitchWiring
............................................................................. 11
Glass Door Maintenance
............................................................................................. 11
Log Placement
................................................................................. ......................... 11
Finishingthe Fireplace
................................................................................................ 12
Operation Instructions
.............................................................................................. 12
Burner
.......................................................................................................................... 12
............................................................................................................
Do's and Don'ts 12
OperationGuidelinesand Maintenance Instructions
.................................................... 13
PilotAdjustments, For StandingPilot Units
............................................................. 13
OptionalAccessoryKits
................................................................................................ 14
Blower Fan Kit
.............................................................................................................. 14
Arched Grille Kit
........................................................................................................... 14
BrassTrim Kit
............................................................................................................... 14
DecorativeGlass Kits ............................................................................................14
RemoteControl Kit .......................................................................................................14
Appendix
...................................................................................................................... 15
-Operating Instructionsfor StandingPilot Units
.......................................................... 16
-Operating Instructionsfor Electronic IgnitionUnits .................................................... 18
-Troubleshooting StandingPilot Units
......................................................................... 19
-Troubleshooting ElectronicIgnitionUnits
.................................................................. 20
-Replacement Parts ..................................................................................................... 21
-Wiring Diagrams ....................... .. ....................................................................... 25
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OVERALL FIREPLACE DIMEHS!BNS
SAVE THIS BOOK
THIS MANUAL PROVIDES ALL THE INSTRUCTIONS NECESSARY FOR THE BUILDER OR
HOMEOWNER TO INSTALLTHE MARC0 FIREPLACES SAFELYAND EFFICIENTLY. ITALSO
PROVIDES INFORMATION ON HOW TO ORDER REPLACEMEN PARTS
WHEN NEEDED.
PLEASE RETAIN THIS MA?YUAL TOR FUTURE REFERENCE AND HOMEOWNER'S USE.
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L..
+F.- ctl-in!iqns,~ should be Loca?ed out of
A, to hi~h temperatures ,: ,
trafficand zway fro= ?~:r,lture an$ dra7eries. -
B.
Children and adults should be alerted to the hazards of high sur-
face temperatures and should stay away to avoid burns or clothing
ignition.
L,
C. Young children should be carefully supervised when they are in
the same room as the appliance.
D. Clothing or other flammable material should not be placed on or
near the appliance.
E. Any safety screen or guard removec! for servicing an appliance
must be replaced prior to operating the appliance.
F. The appliance shall not be used without the glass door securely in
place.
6. Installation and repair should be done by a qualified service per-
son. The appliance should be inspected before use and at least
annually by a qualified service person. More frequent cleaning
may be required due to excessive lint from carpeting, bedding
material, etc. It is imperative that control compartments, burners
and circulating air passageways
of the appliance be kept clean.
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Prr2*m!?1ct:r,r ::2Z..T1; -=?, L . - , ray-:nc I
r i' is- (LA I u. LdAA*L -,yu2 ~:L~~;*L&AL%4&"d~~~ j ~&~J~-~.%~L~l*d** L%A:*ci4*AuLx: "+A vi*=
1 ?'*" '
A f
!
or maintenance can cause injury or property damage.
Refer to this manual. For assistance or additional information,
consufta qualified installer, service agency or the gas supplier.
Introduction
Before beginning the instilllation of your appliance, please
read completely through these instructions and the
instructions contained in the separate Operation Manual.
INSTALLATION AND GAS LINE HOOKUP
SHOULD
BE PERFORMED BY 4 QUALIFIED
INSTALLER
The Galaxy D36-DV Standing Pilot model utilizes a mil-
livolt gas control valve, pilot generator and piezo igition
system. The supplied remote wall switch must only be
connected to the millivolt wiring to control the flow of
gas.
ed to
the power receptacle. If AC power is
connected to the millivolt system, you will
destroy control circuits including the valve
The Galaxy
D36-DV Electronic Ignition model utilizes an
electronic spark ignition and flame sensing control sys-
tem. The electronic service module (ESM) is plugged into
the
AC receptacle to provide power to the internal pcwer
source (24 AC).
I'he AC receptacle must be connected to 115VACpower
and controlled by a user supplied wall switch For all elec-
tronic ignition models and standing pilot rnodcls with cir-
culation blowers. Seewiring diagram on page
25. Before
115 VOLTS 60 H
HOUSE WIRING
REPIACECOVER
HOUSE WlRlNG MUST BE SECURED
WiTi THE APPROPRIATE ELECTRI-
CAL CONNECTOR TO THE FIREPUCE
CONVENIENCE OUTLET WIRING.
installing, make sseinstallation
is in compliance with all
local and applicable elec+icalbuilding codes.
The Galaxy
D36-DV fireplace may be installed in either a
conventional or prefabricated home.
The Marco warranty will be voided
by, and Marco dis-
claims any responsibility for the Following actions:
A) Modification of the gas appliance andlor components
as they have been designed and assembled. Tnis
includes the assembly of the venting system, its fixed
glass door, and any accessories such as the optional
remote control.
B) Use of any component part not manufactured or
approved by Marco for me
in the G~laxy D36-DV ys-
tem.
C) Installation and/or operalion in a manner other than; as
instructed in this manual.
D) 'J3r burning of woud amdlor other unapproved material.
Ej Rcmoval of the appliance's tixed glass door, log set
andior burner unless they are removed and replaced for
normal maintenance.
F) The use of any accessory products not appmved for
use in the Galaxy
D36-DV System.
PROPER LEdSTUTION i5 the most important step in
ensuring szfe, long-term operation
of this gas appliance.
Consult the local building codes prior to installatian to
insure conformance with the codes relating to the installa-
tion of this appliance.
FIREPLACE. ANY ATTEMPT TO BURN
WOOD IN THIS FIREPLACE IS EXTREMELY
HAZARDOUS AND WILL VOID THE MARC0
WARRANTY.
Remote Control
The Golary D36 DL' is operated by thc usa of a wall
switch provided by Marco (only standing pilot mod-
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eis). I!owever, if desired, this iireplace may 3iso be oper-
. ..
a:ed by the i1.x of' 3.7 ooa~:na!!:: purc::r.'rc' hacihel?
remote cotltroi (Marco par: ~umber7940 i?j. Tkc hacd-
held remote control may be purcltased before or after the
time of installation from any authorized hfarco distributor.
General Information
This appliance is tested and listed by Miarnock
Fiersey to ANSI 221.50b 1990and applicable sections of
AVSI 221.44 1995 as a direct vent gas appliance.
Installation must conform to local codes in thc absence of
local codes, installation must conform with the current
National Fuel Gas Code,
ANSI Z223.1-Latest.
This appliance when installed, must be electricaliy con-
nected and grounded in accordance with local codes or, in
the absence of local codes, with the National Electrical
Code. ANSIINFPA No. 70-Latest.
Thisappliance is equipped with a three-prong (grounding)
plug for protection against shock hazard and should be
plugged directly into a properly grounded three-prong
receptacle. Do not cut or remove the grounding prong
from the plug.
This unit is equipped with the MARC0 Common Module,
which contains ail the central wiring, as well as the criti-
cal components for this unit's operation. The Common
Module may be removed for individualcomponent servic-
ing.
Provide adequate clearances around the air openings info
the combustion chamber and adequate accessibility clear-
ancc for sewice and proper operation. Never obstruct the
front opening of the appliance.
Minimum clearances to combustibles are: Top of spacer,
0": Sides, 0"; Back, 0'' (4" with verticle venting - see
ELEVATED THROUGH THE WALL VENTLVG):
Floor, 0"; Mantel 6"; Venting system is supplied by
Marco.
Minimum inlet gaspressure is 4.5 inches water column of
natural gas, and
11.0 inches for propane, for the purpose
of input adjustment.
Maximum inlet gas supply pressure is 10.0 inches water
column for natural gas and
13.0 inches for propane.
A 118" N.P.T plugged tapping is provided on the gas con-
trol along the side of the outlet to the burner for a test
gauge connection.
Depending on the model and options you purchased, all of
the major subsystems (igniter control transformer, remote
control and speed control) are mounted on what is known
as the Electronic Service Module (ESM). It is physically
located under the combustion chamber, behind the bottom
panel. All of the electrical components either plug into or
are mounted in the (ESM).
The appliance must not be connected to a chimney flue
already sensing a solid fiiel burning appliance.
i %:is su1:ply shutoffvaivc must be installed in the supply
li~~e *n !!I!: ap~lianceso (ha: ;he ap?iia!ics malt be ~ilscijai-
!icct~d for servicing. TiiIS SHUTOFF VALYE IS ?iOi
SiJPP1,IEi) WXi? TiiE /rPPLIANCE.
'l'hc appliance and its individual shutoff valve must be dis-
connected from the gas supply piping during any pressure
testing of that pipe system at test pressures in excess of
112 psis (3.5 ma). The appliance must he isolated from
the gusupply piping system by closing its individual
manual shutoff valve during any pressure tcsting of the
gas supply piping system
High Altitude Installation
The burner's orifices are #SO, 557 for Natural Gas and
#58, #69 for Liquid Propane from sea level up to 10,000
ft. elevation.
However, as the calorific value of
gas may be different
from one region to another due to the difference in alti-
tude, you must check with your local gas supplier to deter-
mine the corresponding orifice sizes then call Marco Mfg.,
for replacement ofices.
SelectingYour
Fireplace Location
The fireplace location selected must allow the appliance to
be installed with the necessary clearances. Do not place the
fireplaceonsoft-surfaced floor coverings such as carpeting.
The mounting surface must be flat and hard (such as ply-
wood, wood flooring, particle board or any other hard sur-
faced material), and evenly support the total base of the
fireplace.A raised platform may be used to support the tire-
place, at test pressures equal to or less than
1/2 psig (3.5
KPa). When the appliance is installed directly on carpeting,
tile or any other combustible material other than wood
flooring the appliance must he installed on a metaL or
wood panel that is the full width and depth of the appliance.
~ ~
Figure 2
Clearances
When installed in accordance with the instructions given
in this ~iia~~ud, llic Glcplncc syslem may 1ouC;l com-
bustible marerials at the bottom, sides and back of thc fire-
place.
3
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'I0 Fixed Glass Windows
ing ways.
The final position of the termination should cornpiy with
the dimensions shown below in figure
4.
!)Through the Wall Vcntinq - Use the Marco Direct Vent-
SLIDE THE TERMINATION INTO THE PlPE OR
ELBOW UNTlL THE ENGAGEMENT SAFETY
STRIPS ARE ABOUT EVEN WITH THE STEP IN
THE PlPE OR ELBOW. BonoM
STUD
OF THE FIXED-
1
Figure 4
Mantels
!f desired, a mantel may be installed, provided that it is
installed
no less than 6" from the top of the appliance (See
Figure
5)
Adjacent Walls
The fireplace may be installed with adjacent walls per-
pendicular to the side of the fireplace with
0 inch clear-
ance asshown in Figure
6.
Figure 5
Wall vent Elbow (MDV-WVE) Kit (Marco Pan
#394597).
2) Elevated Throughthe Wall Venting -Use a combina-
tion of horizontal and vertical run.
The horizontal run
must not exceed 12 feet
CONNECTED TO
A MASONRY CHIMNEY.
YOU MUST ONLY USE THE VENT SYSTEM
APPROVED
BY MARC0 FOR USE WITHTHIS
APPLIANCE.
SIDE -
WALL
! Figure 6 1
Framing, General
Proper framing will provide the specified clearances to
combustible materials. Refer to Figure 7.
40 114"
DIMA =
17 7;s" FOR HORIZONTALYENTINC
19 5i8" FOR VERTICAL VENTING
Figure 7
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CORNER INSTALLATION: USE FIGURE 8
'5 Y rpyTpXlg' 21 .L . i . -
s'%7srfvn/. ~~~LJJ~ -:.
1
AN9 FIGURE 8.4 FPE c?>!?NYF. IP!L!FT.$,.LLAb.- -.,-, A ?*-
* .3' -~.A = - ~~'
TIOY WITTI SHOWN MIN. DIMENSIONS.
$P,$ZE 4111 ICI~~ b
Use the Marco Direct Vent Extension at (PIN 794616)
Horizontall Installation
for comer installation. This kit, in conjunction with the
Marco Direct Vent
R" x 5" Pipe System will make the The enit may be vented directly with a may
12' horizontal
Galaxy D36-DV adaptable to any
earning depth. This kit
run to the tetmiwdtion with one (1) 45" elbow. Refer to
is also recommended for horizontal run when the dimen- Figure 9. You must use the avaiiab:e MarcoDirect Vent-
sion from the elbow or pipe section to the termination Wall Vent Elbow Kit
(MDV-WVE) Marco PIS 794597,
nailing flange is
in the 3"- 13-112" ranzc. which includes a 45" elbow
(P/n 493803 and 493x05) and
Horizontal Termhation (hlarco PM 480261).
I
FRAMING FOR CORNER OF HOUSE
I
Figure 8
FRAMING FOR CORNER OF A ROOM, NOT HCUSE
I
TO
Figure SA
30' MAX
Figure
I I
Vertical Installation
The unit may be vented vertically with a max 30' rise
between the fireplace and the vertical termination. Refer
to Fi~re
10. The simple vertical installation reauires onlv
~--
one 45" elbow, straight pipe sections and the koof Vent
(MDV-Ry Marco P/K 794598.
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Vi + V2. JO'YIU.
ni +HZ. 71. unx.
wlin i;r',m. urn SLOPE UP
FOR HORlZONTbl RUM.
Figure 11
Elbows
The mawimum possible number of elbows used for verti-
cal and horizontal installation must not exceed three
(3)
90' and one (1) 45" elbows. This configuration permits up
to 30' vertical rise with a maximum
12' horizontal run.
Figure
11 illustrates an example of this configuration.
REOUIRED CLEARANCES FOR
THE FLUE SYSTEM
Horizontal Run - 3" clearance toifrom com-
bustibles on the top and 1" clearance on the sides
and bottom.
Vertical Rise
- 1" clearance
Telescopic Pipe
Section
The Telescopic Pipe section (P/N 493549) is designed to
be infiniteiy adjustable from
17" to 24", and should be
used when a specificoffset, or length,
is required that can-
not be achieved easily with the standard straight pipe
lengths. Refer to Figure
12.
After the connections are made, wrap the end of the tele-
scopic pipe section with aluminum tape to prevent
entrance of outside air into the room.
t'irestop Spacers are required ar each point where thc
chimney penetrates a floor or cciiing joist space. Their
purpose is hvofoid: they establish and maintain the
required clearmce behveen the chimney and combustible
materials, and they provide separation from one floor to
another floor or attic space. They are
not intended to halt
a fire that's already established. It is not necessary to seal
any gaps between the firestop spacer and the vent pipes or
joists. If the pipe passes through a framed opening
between floors, install a Erestop spacer to the bottom of
thejoists. When the pipe passes into the atticspace,install
the firestop spacer on top of the joists and secure with
sheet metal screws or nails. Refer to Figure
13.
Horizontal
Termination Kit
(MDV-WVE)
The blarco Dire~7Vent-Wall Vent Elbow Kit is used for
the Galaxy D36-DV Fireplace System. This kit is
approved to be used with the Marco Direct Vent
8" x 5"
Pipe System.
The Marco Direct Vent-Wall Elbow Vent
(MDV-WVE)
Kit, PIS 794597, consists of:
45" elbow, PIN 493803 and 493805
Horizontal Marco Termination, PIN 480261
Installation of Horizontal
Termination
1.) Snaplock the 45" elbow onto the fueplacc to the posi-
tion shown in Figure
14.
I
TELESCOPIC
SECTIOH
,
I I
OFFSET 'A- -
Figure 12
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I
Figure 13: Firestop Spacers ]
2.) Position the fireplace according to the framing
dimensions and clearances provided in the tircplacc
installation instructions. Refer to figure 7.
5.) Locate the position where the vent passes through the
wall. Frame a
15 112" x 14 112" opcning far the ter-
mination. See figure
15. THE TERMINATION
SHOULD NOT BE RECESSED INTO THE WW4LI.
OR SIDING.
4.) Position the termination as shown in fipre 4. The
outer pipe of the termination must slide into the open
end of the 45" elbow. The 45' elbow must overlap the
termination's outer pipe until the engagement safety
strips arc about even with the step in the elbow. Sse
figure
4.
5.) Secure the termination to the studs by cmtcring thc
termination base around the framed opening and
using ten nails or screws (not provided) through thc
provided holes in the termination base.
NOTE: The minimum clearance from the outer pipr
to combustible materials is
3" on top and 1' on the
bottom and sides. The tcrmination's design will
allow the proper clearances to be maintained when it
has been secured to the studs.
I
a' ELBOW
Fieure 14
I
EDGES
Figure 15A I
6.) Scc~ire:he termination to thc 45' elbow using the itlO
sheet metal screws througii thc holes in the cngage-
rnent safety strips. See figure 4.
7) Seal thejunction between the termination base, siding
2nd the outside corners of the termination base with
caulking materia:. Seefigure
15A.
Vertical Termination
The verlical termination requires running thc venting
pipes (chimney) through the fioor/ceilings above the fire-
place, to the roof of the house.
Note: Each time the chimncy passes though a floor; ceil-
ing: a firestop space must be used
If the space above is a
room. the firestop spacer must be placed at the bottom
edge of the joist area.
I: the space above is an attic, the
firestop spacer must be placed at the top edge of the joist
area. Refer to Figure
13.
For dire=, vent npplinncrs. thm vontlair intsko termination
clearanceb abovc the high side of an angles roof as fol-
lows:
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7-77.
4 ..=,-,,.- n ,rri.,-,.<2
Xov r ri 1 LI-A ~PLA ii'~.~ ei.2
I Flat to 6/12 1 0.3 I
To complete your vertical tzrmination, determine
the location of the hole to he cut in the roof.
Cut a square hole in the ceiling which is
11" x 11"
for this 8" x 5" pipe system.
ROOF
Position the flashingover the chimney and flat on the roof.
Mark an outline of the flashingon the roof and remove the
flashing. Remove all nails within the outlined area thzt
may interfere with securing the flashing (see Figure 17).
Cut the hole in the roof, and add sections until the chim-
ney extends a minimum of
14" above the highest point of
Place flashing into position on un-shingled roof. Hold in
position by nailing shingles in place over the flashing
edges.
Figure 16
Install the storm collar an the chimney and push down
near the top of the flashing.Apply a waterproof caulking
around the top of the storm collar (see Figure 17).
NOTE:
Caulking the storm collar will ensurea watertight sys-
tem, and is a vey important step.
the roof cutout (see Figure 16).
You may wish to caulk the sedms and notches on all joints
above the flashing and paint all exposed parts of the chim-
ney with galvanized primer paint.
A coat ofpaint to match
the house may then be applied.
Finally, install the termination on the last section of pipe.
Round terminations can be used on either exposed chim-
ney or chase installations.
Secure the outer pipes
(of termination and straight pipe)
together by using three
(3) #10 sheet metal screwsthrough
provided holes (in engagement safety strips).
CHECK LOCAL CODES PRIOR
TO INSTALLATION. TABLE
1
MAY NOT APPLY IN SOME
AREAS.
IF SO, IGNORE THE
ABOVE, AND APPLY LOCAL
CODES.
9
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Gas L5nv Hmkza~
A manual s:lutoff valve inus: St i~icludzd iii tZs acpiiances
gas supply system.
For Standing Pilot models include a plugged
llS" NPT
tapping in the gas line immediately upstream of the appli-
ances gas supply connection, where it will be accessibl~
for test gauge connection.
Route
a 1/2" NPT Black Iron _eas line above the floor sur-
face and behind the face of the rough framing (See Figure
18). The gas line may be installed to enter the appliance
from the side of the fireplace by removing the screws at
one of the access holes provided
as shown in Figure 19.
it is essential that the fireplace enclosure be in place
before the gas supply line is
run into the appliance.
Compounds used on threaded joints of gas piping shallbe
resistant to the action of liquefied petroleum gases. Apply
sealant lightly to ensure excess sealan! does not enter the
gas line.
CAUTION: All
gas piping and connections must be
tested for leaks after the installation is completed.
After ensuring that the gas valve is on, apply
a soap
and water solution to all connections end joints. If
bubbles appear, leakscan be detwted
and corrected.
DO NOT USE AN OPEN FLAME FOR LEAKTEST-
ING AND DO NOT OPERATE APPLIANCE IF A
LEAK IS INDICATED.
The appliancesbottom grille opens for installation and gas
cutoff access. See Figure
20 for correct positioning and
operation of the appliances lower -gille.
OperatingThe Fireplace
Removing the Glass Door.
WARNING: WHEW INITIALLY IGNlTING THE
FIREPLACE,
YOU MUST REMOVE THE GLASS
PANEL.
1. Remove the upper grill by lifting it up and pulling it
towards you. Refer to Figure
20.
2. Open the lower grill by liftin$ it up, then swing the bot-
tom grill around the lower pins. Refer to Figure
20.
, ,
* - . - . . - .. .
1 3:. LET, 7. P ,>
,<:, ... . -
. .
-
EiP, i.S I
! \
IL ELEETRlCALlN
(RGHl ONLY?
FLU HOSE Figure 19
3. Unlock the latches of the glass door and hold the top
sides firmly as it opens toward you. Lift the glass duor
up with a s!ight angle toward tl;c front as shown in
Figure
21.
4.To place the glass doorback on the unit, line up the bot-
tom of the glass door in the door suppoa bracket as
shown in figure
22. Make sure the glass door is cen-
tered with reference to the door support. Push the top of
the glass door firmly against the top of firebox and
cngage latches and lock.
Figure
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q+ 3.3 ,a3
IvIi!!ivo ;, .i Tri il
- -
'_",?; ?,?>. - ;-,.i
LLq5 ,S,&b-....i t !..$ i.
Switch VJiriiiag
Thc Galaxy D36-DV comes complete wit11 a 6 piece log
'lhe gas control, pilot generatur, !:cat limit and wall set. Four
(4) logs have been factory set and secured by
switchcs havc been pre-wircd at the factory. Additionally, wires and screws to the log support. The top center log
approximately eight
(8) feet of millivolt wire is provided oiecc is made out of ceramic fiber materials, which pro-
for connecting the appliance to a remote wall switch. duces
a realistic elowine effect. Ceramic fiber log is brit-
- - -
tie and must be handled with care. The log support is
Uncoil the miilivolt wire from the right side and select a positioned and screwed to the bottom of the fire box for
location approximately five(5) feet off the ground within proper flame and glow characteristics. The log support
reach of the wire for the wall switcl~. must be positioned as set by factory for proper operation
of the fireplace. Indentations have been provided for the
After installing an electrical box; run the millivolt wire to two top crosslogs for support and placement of these logs.
the box and tie off. Install tlie wall switcll and switch cov- Refer to Figure
23. Placement has been set to provided
erplate during final assembly. the safest and most ef6cient use for your appliance.
A wiring diagram on page 25 is included for trou- The size and position of the logs have been engineered to
bleshooting and parts replacement. Simply connect one give your appliance a safz, reliable and beautiful flame
wire to each switch terminal. pattern. Any attempt to use a different Grate(support)
WARNING: FOR STANDING PILOT IGNITION
or log set in this appliance will void the Marco war-
SYSTEM DO NOT CONNECT TO LINE VOLT-
rantp and is extremely dangerous.
ACE! NO HOUSE CURRENT IS NECESSARY.
Glass Door Maintenance
To install the appliances log set and'or for normal clzan-
ing and maintenance, you must rcmove the appliances
fixed glass door.
Because we use environmental friendly paint it is likely
that you will see rainbow like colors on the firpelace glass
during the first hours of operation.
After forty hours of
operation, it is recommended that you
remove the glass door and clean the inside surface with
"SOFT SCRUB CLEANSERnand "WINDEX.
Wet the
inside surface of the class. s~rinkle
"SOFT SCRUB
CLEANSER" and ~I~YCDEX" on the wet surface and rub
it. Let it sit for one or two minutes, rub the glass surface
again, rinse it and then use a glass cleaner to clean any
excess of
"SOFT SCRUBCLEANSER" and "WINDEX".
After doing this nrocedure out the glass door on the fire-
- -
place. If at any time you observe any stain on the glass
repeat the above procedure again.
WARNING: Theappliance must be operated only with
the Marco Fixed Class Door. Operation of the appli-
ance with another glass door orwithout a glass door
is
prohibited and will void the appliances warranty.
WARNING: Do not operate appliance with the glass
door removed, cracked orbroken. Replacement of the
glass door should be done by a licensed or qualified
service person.
WARYING: During servicing, donot place glass panel
flat on the floor and do not place any objects on the
glass panel.
I
Figure 23
L
WOOD. ANY ATTEMPT TO DO SO COULD
CAUSE IRREPARABLE DAUGE
TO YOUR
APPLIAUCE AVD PROVE HAZARDOUS TO
YOUR SAFETY.
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When sclectii~gthe finish matei;.al for yosr fiiepkace, it is
important to remember the following:
THE BLACK
FACE MUST NOT BE COVERED WITH AKY COM-
BUSTIBLE MATERIAL. The sides of the Galaxy D36-
DV may be faced to the fireplace and the top of the fire-
place may be faced to the top grille. However. the upper
grille and the lower grille may not be obstructed in any
way and must be left clear to allow access for the service
technician andlor homeowner.
Non-combustible facing material such as tile. brick, glass,
etc. may overlap the clean black faceportion at the top and
sides of the fireplace. Be sure to use a non-combustible
heat resistant mortar or adhesive when attachingthe finish
trim to the fireplace face. The face of the fireplace may be
painted to match the room decor provided you use a heat
resistant paint with a minimum of
300" F temperature
allowance.
OperationInstructions
To operate thi~appliance, refer to the Lighting instructions
label located behind the lower grille.
The Galaxy D36-DV Standing Pilot modcl is a millivol:
type. It consists of a pilot burner, piezo igniter, a combi-
nation
gas control valve and a manual ON!OFF switch.
The wall switch is connected
it1 series with the high tem-
perature limit switch.
Approximately the top 318" of the pilot generator (ther-
mopile) shou!d be engulfed in the pilot fiame as shown in
Figure
24.
Burners:
This unit is using a dual burner combination log-set sys-
tem* to provide both flame and glow for a more natura!
and beautiful display of burning logs.
Both burners are equipped with adjustable air shutters
which are located under the log support. These air shut-
ters have been factory adjusted for optimum flame appeal
and glowing effect. However. shutters can be adjusted by
loosening the air shutter screw and rotating the air shutter
around the burner while watching the burner's flame.
Menthe fireplace is turned on initially, for the fiist hour
you will notice a yellow flame where the glowing is nor-
mally seen in front, this will change to glowing gradually.
Also check the back names for sooting at the initial start
up of the fireplace. If sooting is observed, re-adjust the
shutter opening as shown in Figure
25. To prevent soot-
ing the shutter must be opened more. It is the installers or
huu:rownirs responsihilit) tu re-adjust the bilrncrr shut-
in I b t X4.?arco does .lor ?r-.;iiAi :? s,x.::r-
ran:? thtcovers scoring.
*Patent Pending
Do's and Don'ts
Read operation and warranty manuals thoroughly
before installing and using this fireplace.
IMPORTANT: Always tum offthe gas and electricity
to the appliance before servicing and/or cleaning the
fireplace. Allow the appliances logs to cool before
cleaning andior sewicing.
. Do not use this appliance if any part of it has been under
water.
immediately call a qualified service technician to
inspect the appliance and to replace
my part of the
control system andor any gas control which has been
underwater.
DO NOT BURN WOOD IX THIS FIREPLACE.
ANY ATTEMPT TO DO SO WILL VOID THE
MARC0 WL4RRANTY AND COULD PROVE
EXTREMELY
ITAZARDOUS.
. Periodically clean and examine the appliance's burners,
and venting system.
Periodically perform a visual check ot your appliances
flamepattern.
- Do not block the appliances bottom control panel. It
must be available for operator or technician access.
Keep the area in front of the appliance free from com-
bustible materials such as drapes, paper products, wood
storage. furni;ure. etc. Do not store gasoline or other
flammable vapors and liquids nearby.
Do not obstruct the flow of combustion and ventilation.
Havc repairs done by a qualified service technician
fire-parts.com

I. Upon completing your gas line connectio11. a small
amount of air will be in the lines. For Standing Pilot
Models, when first lighting the pilot burner, it will take
a few minutes for the lines to purge themselves of this
air. Once purging is complete, the burner will light and
operate as indicated in this instruction manual.
Subsequent lighting of the appliance will not require
such purging.
2. BEFORE LIGHTING, CHECK ALL CONNEC-
TIONS WITH A SOAP SOLUTION FOR POSSI-
BLE LEAKS.
3. When lit for the first time, the appliance may emit a
slight odor for an hour or
two. This is due to the "cur-
ing" of the logs and the "Bum-In" of internal paints and
lubricants used in the manufacturing process.
CAUTION: THE LOGS CAN GET VERY HOT,
AND WILL
REMAIN HOT FOR UP TO ONE
HOUR AFTER THE
GAS SUPPLY IS TURNED
OFF TO THE BURNER
- HANDLE OWLY
WHEN LOGSARE COOL.
Aeforc rcii$i?ria$. itfer to thc lighting insrruc!iuns locat-
-1 ii. :!le aori;zncc's I?or;orn control pan.::^
6. 'I he appliance and venting system should be inspected
before use and/or annually by a qualified service per-
son, it is imperative that control compartments, burners
and circulating air pasagewaysof the appliance be kep:
clean.
7. Always keep the area surrounding the appliance cltlar
and free from combustible materials, gasoline and other
flammable vapors and liquids.
8. Never obstruct the flow of combustion and ventilation
air. Keep the front of the appliance clear of all obstacles
and materials.
9. Periodically perform a visual check of your appliance's
flame pattern. Refer to Figure
25.
Pilot Adjustments -
For Standing Pilot Units
1. Remove pilot adjustment cap on the main valve (See
Wiring Diagram on page 25).
2. Adjust pilot screw to provide properly sized flame.
4. Clothing or other flammable material should not be
Turning the adjustment screw clockwise reduces the
placed on or near the appliance. pilot flame.This adjustment
is made at the factory and
usually is not required upon initial installation
5. Always turn off the gas to the pilot before cleaning.
3. Keplace pilot adjustment cap screw.
IMF'ORTANT: Turn off the gas and the wall switch
before servicingthe appliance.
It is recommended that a
qualified serviceman perform these checkups annually
beforebeginningthe appliance's seasonal use.
Any guard
removed for servicing an appliance must
be replaced
SHUTTER SETTING
SHUTTER
I
WARNING: Children and adults should be
hazards of hieh surface temoetatum and shot~ldsiav
-
away te avoid hum5 or clothing ignition.Young children
should be carefully supervised when they are in the same
rwm as the appliance.
' I
_- BURNER
SHUTTER
CLOSE
&+, --WENT
OPEN
Figure 25
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Blower Fan Kit
The variable speed blower Can kit has been designed to provide greater air tlow throughout the internal convection chamber
of the fireplace. This enables more air to be drawn into and then out of the warm air discharge area directly above thc wm-
bustion chamber. This kit can be readily installed and serviced using a phillips screwdriver. Use Blower Kit #793651 or PIN
793696 for Galaxy D36-DV.
Arched Grille Kit
The Arched Grille Kit provides a different look for your fireplace than is achieved with the standard straight grilles. USF
Arched Grille Kit #793676.
Brass Trim Kit
The Brass Trim Kits have been provided for ourfireplace to add more visual accent to the top and bottom grills, if desired.
Use Brass Trim Kit #793677 for Straight Grilles and #793652 for Arched Grilles.
Decorative Glass Kit
You can use your fireplace with the regular Glass Kit (PiN 794591) or you can order the Decorative Glass Kit (Pm 794593).
Remote Control Kit
The Marco Galaxy Series models, arc operated by the use ui'tl~rwall switch. I1 desircd, thcsc fireplaces may also bc operat-
ed by the use of an optionally purchased hand-held remctr control (Marco Paif Number 793012). The hand-held rcmotc con-
trol may be purchased before or afer the time of the inst2ila:ion from an authorized Marco distributor.
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FOR YOUR SAFETY, READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or
explosion may result, causing property damage, personal injury or loss
of life.
A. This appliance has a pilot which
must be lit by hand. When lighting
the pilot, follow these instructions
exactly.
B. BEFORE LIGHTING, smell all
around the appliance area for gas.
Be sure to smell next to the floor
because some gas is heavier than
air and will settle on the floor.
WHAT
TO DO IF YOU
SMELL GAS:
Do not try to light any appliance.
Do not touch any electric switch;
do not use any phone in your
building.
Immediately call your gas suppli-
er from a neighbor's phone.
Follow the gas supplier's instruc-
tions.
If you cannot reach your gas sup-
plier, call the fire department.
Use only your hand to push in or
turn the gas control knob. Never
use tools.
If the knob will not push
in or turn by hand, don't try to
repair it, call a qualified service
technician. Force or attempted
:epair may result in a fire or explo-
sion.
D. Do not use this appliance if any
part of it has been under water.
Immediately call a qualified ser-
vice technician to inspect the
appliance and to replace any part
of the control system and any gas
control which has been under
water.
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b.. Lk - ;~,d-. . IE$jTPk-L]CTZQBTS
ii
:.-
$?or &anding Pjlot unit ,:~:
1 1
~.
-
!< ~
3
I. STOP! Read the safety informa-
6. Turn knob on the gas control coun-
1 tion on the previous page. terclockwise to "Pilot."
2. Open bottom control panel by lift-
7. Push in control knob all the way
ing first and swinging the top and hold in. Immediately light the
down. pilo! by pressing the red igniter
button. Continue to hold the con-
3. Push in gas control knob slightly trol knob in for about one
(1)
and turn clockwise to "OFF1 minute after the pilot is lit. Release
knob and it will pop back up. Pilot
NOTE: Knob cannot be turned should remain lit. If it goes out,
from "PILOT" to "OFF unless repeat steps
3 through 7.
knob is pushed in slightly.
Do not force. If knob does not pop up when
ws CON~ROL
released, stop. Turn off the gas
at the supply valve and imme-
diately call your service techni-
cian or gas supplier.
REGULATOR
If the pilot will not stay lit after
INDICATOR
several tries, turn the gas con-
irol knob "OFF and call your
4. Wdit five (5) minutes to clear out service technician or gas sup-
any gas. If you then smell gas, plier.
STOP! Follow
"B" in the safety
information section on previous
8. Turn gas control knob counter-
page. If you don't smell gas, go to clockwise to "ON."
the next step.
9. Close the lower grill.
5. Find pilot - follow metal tube from
gas control. The pilot
mERMoplLE
is between the front
and back burner.
$ P<LOT8URNER
-77
TO TURN OFF GAS TO APPLIANCE
-
1. Turn off wall switch.
3. Push in gas control knob slightly
and move clockwise to "OFF." Do
2. Open the lower grille. not force.
1
4. Close lower grille.
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b q 9 62%
T_'i:qililtlez - ,> ;-,.ns-: ijI~~~klown Hnst~~ctIo~~s and Cau",oc.'
a- *
For E:ectronic Hgnigon d n?is
FOR YOUR SAFETI-, FSAD BEFORE LIGHTING
WAKYING: If you do not follow these instructions exactly, a fire or
explosion nlay result, causing property damage, personal injury or loss
of life.
A. This appliance does not have a
pilot. It
is equipped with an igni-
tion device which automatically
lights the burner. Do not try to
light the burner by hand.
B. BEFORE OPERATING, smell all
around the appliance area for gas.
Be sure to smell next to the floor
because some gas is heavier than
air and will settle on the floor.
WHAT TO DO IF YOU
SMELL GAS:
Do not try to light any appli-
ance.
Do not touch any electric
switch; do not use any
phone in your building.
Immediately call your gas
supplier from a neighbor's
phone. Fol low the gas sup
plier 's instructions.
If you cannot reach your gas
supplier, call the fire depart-
ment.
C. Use only your hand to push in
and move the gas control lever.
Never use tools. If the lever will
not push in or move by hand,
don't try to repair it, call a quali-
fied service technician. Force or
attempted ;epair may result in a
fire or explosion.
D. Do not use this appliance if any
part of it has been under water.
Immediately call a qualified ser-
vice technician to inspect the
appliance and to replace any part
of the control system and any gas
control which has been under
water.
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