Marco Deluxe 36" Wiring diagram

INSTALLING

AND

OPERATING

YOURMARC0

'70OD-BURNING

a

QUZLACE

EELUXE

36"

LIEAT

CIRCLJIATING

WITH

E:INS

CHECK

LOCAL

CODES

PRIOR

TO

INSTALLATION

TX:S

SYMBOLON

THE

PROQUO1

MEANS:TlSUSTED3Y

WaRNOCKHEqSEY

AY3

TESTED

TO

2.L

127.

THIS

MANUAL PROVIDES ALL THE INSTRUCTIONS NECESSARY FOR

THE

BUILDER OR HOMEOWNER

TO

IYSTALL MARC0 #792777/792778 FiREPLACES

S.4FELY

AND

EFFICIENTLY.

IT

ALSO PROVIDES INFORMATION

ON

HOW TO

ORDER REPAIR

PARTS

WHEN

NEEDED.

fire-parts.com

Accessories Page

1

Incta!LEticr:

hctr~c!ior.s

........................................................................................................................

P~ge

?

......................................................................................

&~:l;!?s

Ap,7!ying

toM05!eEIomiIns;s!ii~on;

Page

2

Sclecti~g

YouFirep!ace Location

......................................

ConlbustionXirIntake

.........

I:lsrallin,o YourDoubleWallChi~mey

Syste

Te~~~inztioas

......................................................................................................................................

Pa~e

6

7

Optional

coldC1im;iteInstall~tion

......................................................................................................

Pege

8

.nsta!!ii~g!he

Gzs

Line

Page

9

Finishing

YourFireplace Paze

10

HearthExtensions

Page

11

GlassDoor Operationaidelines

.............

Page

14

DamperiOutside AirOperation Guidelines

Page

15

Reference

Document

Page

15

Do's

and

Don'ts ?age

16

.

?-,

Component

Parts

an0

rkeplacenznt

Paits

...........................................................................................

Pa~e

17

I

SrZT'E

THIS

BOOK

i

This book

is

valuable.

In addition

to

I

teliing

you how to

install

and maintain

I

your firepIace

and

chimney,

it

also

coslains

the

information

that

uill

en-

able

you

Lo

ohtliin

repair

parts

rvben

neeled.

Keep

it

with your other

impar-

t4nt papers.

KEEP

YOUR

FIREPLACE

SAFE

KEVER

USE

GASOLIXE.

GhSOiI\X-TYPE

LA:cTERIq

6L.L.

CBARCOAL

LIGHTEX

FLim

OR

SI1IIr,-ZR

-

..

LIQ'LiIDS

TO

START OR

nFREShTV-!-SP"

A

EZE

1%

TEE

FIREPLACE.

KEEP

ALL

SCCEI

LIQLiDS

\TELL

AWAY

FROM

TEE

FIREPLACE.

fire-parts.com

I.

ACCESSORIES

FIREPLACE GRATE:

Use

of

the grata

is

required and will help keep the

firep!ace's operation efficient and safe. 'The

grate's

size

and

position is engineered to provide the ideal

conbus-

tion charactzristics for the fireplace. Keep the lo~s

within the grate an6

off

the floor of the

heart5

to prevent

the

chance

of

logs rolling out of the fireplace.

DO

NOT

0VERLO.Q)

THE

FIREPLACE.

Pilins larse amounts

of wood upon the grate will not increzse

the

fkeplace's

heat efficiency and could

cause

smoke to enter the room.

?.Idhe

sure to keep

the

bzaith

arra uhdcmrath tte :rate

f~pe

of excessive ash buildup. This will allow a free flow

0:

air for the

fie.

GihSSDOOBS:

Bifold glass doors are factow-ir~hliedon.Mar-a

+792737E!

78E

firep:accs.

See page

14

for installation and operation

details.

ZOTE:

Use

of

glass doors other than those

manufactured

by

hlarco

hlfg.,

Inc.

mill

void

:he

Marco

warranty.

OUTSIDE

AIR:

Outside air inst;tllation pars are includcd (see page

3).

F.45

KIT

A

fan

kit

(Mnrcop+rt

#793630)

is also available for use

wi:h Mode?

'179277115

as

w

optional accessory.

The

fan

kit

cra

br

installed p~ior

to

or afterhstallation of the

fi~ephcc.

NOTE:

This

model fireplace does not require a wall switch

in order for

the

fans

to operzte. Refer to the installatioil

instructions included within

the

kit for installation details.

TIIE

FIREPLACE

MUST

95

WlRED

TO

THE

HOUSE

ELECTRICAL

SYSTEM

AT

TEE

TIME

OF

INSTALLATIOX

IN

ORDER

FOR

THE

OP-

TIONAL

FANS

TO

OPERATE

(See

Figures

1

and 1A).

FjWER

TO

THE

iiREPLilCE

-.

,n;

r

793623

FAN

KIT

OPERATES

A

ilf

\'Ol.T*1

Hz

:5C

YIA-3

bC.

<-'

iioi.re

wiring

mi.*,

5esccvre<

.

.,

*:.hihe

sppr0pria:s

lectri~.,

C0""ecb.

,o

the

,irepace

=onrenience

outlet

wiring.

FIGURE

I

This fireplace is not intended to

be

used

as

a

for

il

furnair

lo

heaf

an entire home.

!

Use

%c.r

suppiemeaii:ar:+

heating ;sly.

!

ar.

I~samuaaoN

rNsTRuc-

TIONS

IXTRODUCTION

Before hegirziing the ktaiiation

of

your fireplace, read

through these

instmctions

and the iris:mctions contained

in

the separate Oxratiun Manr,al.

This Marco fueplace and its components are safe

when

installedaccordingto this installationmanual. Gnless you use

Marco components wl~ichhave been designed

end

tested

for

the fireplace system,

gou

may

cause

a

fire

hazard.

A1thou:h Marco's

*792777E/?EE

fireplaces

are

designed

for use in manufactured hones, they may be installed in a

ccnvm?ionnlor

a

prefabriczted home. NOTE.

YOU

STlLL

XII:ST FOLJ.OW

TFLE

SPECIEC 1NST;IILATIOY

1%-

STRTJCTIGNS FOR

M.&VLT<?CTURED

XOME

IXSTAL-

LATIOX.

Tires* models meet the cot~structionand safety standards ol

H.U.D.

foiapp!ication in manufactured honesnheninstallec!

accordins

to

these instructions.

Thehlarco warranty

will

be

voided by, and Marco disclaims

any

rpsponsibility for, the follouing actiorls:

I)

_Modificationsof the fireplace and/or itscomponen!s,

Inc!~-di~~~C~eass~r:ibIyofcl~ia~e~,~li~ss

doors,airinle:

systzn

and damper control.

2)

The

use

of

+ay

componentpar:

not

manufactursd

or

approved by arcoin combina6on

with

a Marco firc-

place system.

3)

Insta!lation orher than

a5

instrutled inthis

mallual

4)

Th-

use of

2

fireplace insert

or

other prodilcts not

specified fgr

1st

with t!~esefi:ipb,ces.

PROi'ER .EiST/LLATIOS is

t!;c

nos: i~npoitantstep

i:,

cnsnring

safe,

img-:em rpe-arion ofthis

:;icplacz.

CU~~SII!:

the lccd building codes as To

ti].

per:icular

re;uiroments

cn~lcerrring

the

insrdlation

of

ali factcry-built

fireplaces.

Altlloirgh grounding may

no!

be

required

hy

code,

i!

is

reczmmzr.di:!

by

ihe

manufactii;er.

fire-parts.com

RCLES

,kFPLYING

BILE

HOME

INSTALLA-

TIONS

1)

:Re

tot?: he+.ght

of

the

57epI:cc

2?d

cfliirmey

sections,

inc:udine

!he

teminaiion, most be at least

10

feet,

6

inches

and may no! exceed

20

fezt

,when

the

pipe

is

exposed.

2)

The

total hzigll! of the fireplace wd chimney seccons,

includin_~

;he

teminntim,

must

hi.

st

Izast

15

fee:

a::?

1x2;.

not

exc~ed

20

her

when a chase

ir

inst?Ii+,d

ahvr

!he roof.

4)

T'ne

firplace

must

hc

sccure:! :o !he

floor

oi

;he

mcbiie home to ?revent shii:ing.

Use

:he irrrckcts

provided with the Fireplace.

5)

CAUTION:

THE

STRUCTURAL

INTEGRITY

OF

THE

MANUFACTURED

ROME

FLOOR,

WALL.

CEILING

A9D

ROOF

MUST

BE

M.~hINT.4!NED

C)

Tqe firsstop t'nimb!,!r. sgppliei with

sip

8sriir

m~st

bl

used on a nmufactured

home

insiaiiation.

The

firstop

thirnblc must extend complete.ly &rough the roof

caviQ

lo the autemost plmc of the roof

(See

Figures

12

and

13).

FIGURE

2

3

&

FIREPLACE

LOCATION

To ictermine the safest

mi

mest c'icimt iocatla;l for

j-our fireplacs, consider slich

Pi.-'

..-.o:s

as

ioom traffic,

location of doors and windo-xs, and coilstr~ctionabovt

and bslo-x

:he

iastsliation area.

The

fireplace nay be

installed

in

asly iocation :hat is free

of

en

condi?ioniorr

ducts. elcctrica!

wiring,

and p!i;mbing.

TS;

lsca:ion

mllst also aiis~h.for

th.:

necessary drareqc?~.

G2YEB4i

.-

-

.

rire?!acr

n:~s:

not

bc

i~cta1:t.dcloser hail

!2

1[2

inches

to any

iinprofest~"_cmh~~stiSle

ii,nil gerpmdicu!ar

In

the.

80-7

q.-,miq.

.

!F:r,rr:,

.~

7).

--

wncn

+

a

24"

1"

i.;-

?F'?i

\A!!

li:irid =ade

From

a

non.

comb;ls:ib!? isoiganic maurie! u:ith

theme!

con6uctiv-

iiy

K

of

.54

or less Is nsed, c!z:zance

may

be reduced to

7

inches.

See

:able.

Figure

26,

Paxe

i!

for

cnmmon

mitpriais that can

h?

used

as

a -dlshield.

.4

location that

requires

cutting the lcest number of

joists. roof rafters, and floor joists

ivill

reduce costs

and

make ins:allntia~~easier.

This

may mean moving only

one

or

two

inches from :he sclected ideal location,

hy

locztion selected must allow aadequate room to accorn-

modate the

fircp!acc

and

framing

dimensions

shown

in

Fu~ii~?s

5;

0,

and

S

on

~3%

4.

-

ibe

fjrs?!ace may

be

positioned and then the framing

built aro~ndit, or

the

frambg

mey

be constructed and

the

ficep!ace pushed into

the

openining. The dimensions

shown

i~

Figure

8,

page

4,

may be

-aed

to ionstmct the

fireplace opening.

The

fireplace and air intake system components may

be

placed on

or

against normal conqtmction materials.

The

chimney systan requires a

1"

milmum nir space due

to

comb:!stible inaterials exccpt

at

:he.

thimble.

Cjinmcy

cleerznce

ta

the thimble is

1".

Thimhle ciwance :o

con~tixtiblesis

C".

Do

ant

plat-,

t5e keplace on so2-siirfaced floor cover-

ings sirch

as

cz7eVh;g.

3e

mounting surface must he

fle:,

iiirrd

(scch

as

p;y~:aod.wood flooring, pa:iicle board

--

-L

sr,j

other hard-suriaced materiel) and support the

total bast of !\e firepiace evenly.

A

raised platform may

bezscd io suppo:l

thc.

F~qlacs(Figtires

0

and

32,

pane

1:).

Coiners sh~uldbe considsred where space

is

!iaite3 or

at

a premium.

A

corner-ils:allsd firellace can make use

of

s?ac-

!het rnsy no: nomalky be

nsea

!See

Fiprc

6).

fire-parts.com

I

FWkMrnG

I

INSTRUCTIONS

7

1-

?.l!N,

1

MIN.

I

r

I

if

f:azin_e around the fueplace

is

designed to

income.

book shcl~i-s,wood bins, close&, ec., :hesc

not project beyond the safery zone

~i~~~~

7).

r-

Fra~nethe cavity or ope~ngfor the fireplace

at

(he

..",

chosen location. Flat: tlie sor;ice for ouside

LA

ss

that

the hole will not

be

under

he;,

you to

put

the

fireplace- Cut a

6

112

inch dianeter

i.,

&e

floor

leadir,~

into

a ventilated cravl

space

(~i,

I

-ure

4)

and

I

insia!!

the

3L'

in!et ~se~b~~.

i-

"ERTlCAl

FRAM!NG MEMBEg

1

FIGURE

3

Wen installed

in

a~cordancewith

u~e

ilspmtions

in

his

manual, the fiiepiace system may torich

tible materials at t2e bottom and a

1,.

clearance is

re.

¶!]ired on the sides and hack of the fireplace, except

at

the nailing flan~e,where clearance is

0,.

pigure

3).

Conlbustible materials shou!d not be iil

coilhcr

mout!ting flan:e of the upper frame.

A f~eplacemay be instailed

flush

wi!h ihe finished well

0'

~~oj-cting

any

distance into the room. nush installa.

tion is recommended for smooth

ff,in

wa]].facing

materials. By imtalling the fmplace to project into

the

room,

a

shallo..xe; cavity is requir2d to

ccr,;2i,

sre-

lac:; thicker nstcr~lmrtedals, sucir zs fie!dstonc,

then be osed for the

facilg

natrrial

(~i~~~

2;.

,

0

Avoid installine ihe outside ai; inlet in

zrees

where air supp!:, could

be

re::icted by mow,

bushes or other

obstacles.

COMBUSTION

AIR

IN.

LET

DUCTS

MUST

NOT

TER.MIKATE

ry

.ATTIC

SPACES.

rile

nlaxinltlrn height for the outside air is

17

feet ahove

the hearth, providing the air inlet is terminated

a

mini.

miim

of thee feet below the diimney cap level.

-

Zil,""

I

7-

I

!

-

-5.

'I

1

;:

&F*--

-

11

,

.

----

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-

---=A

.=.-=

:,

,

,.

-

!

I"'.

I

-1

,I

37..

,:

11;

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./

1

.I

!i

,,:

$

,!I

!

:I!

f

.';,

;:,

d';,

11:

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I

=.:-

LlpT--.

_,

I

;

;;Lp--+zq

%zeiTrz+

1

;

-

..

-Tc--12+

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2

..---

-

~-

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..

--

-

i

I

1

I

AIR

INTAKE

FORCOhfB6iST(ON

AiR

fire-parts.com

i

27-3/16"

,

i5-I/>"

SQU~~~

!/

r

7"

MIN

7-13/16..

.

-

I!

--

j

i

!

L

J-I

.,

,.7

I

4----

-&-

i

I/2"

I

----

42-:!4''--1

I

1

FRAMINGDIMENs~oNs

,

QUIRED

AIR

SPACES

WITH

INS~JLA-

fire-parts.com

INSTALLING

YOUR

DOUBLE-WALL

CHIMNEY

SYSTEM

Each

double-wall chimney section conri~u outerpipe,

flue and single-piece wire spacer.

nepipe

are

not

unitized and must

be

assembled independently the

chimney

is

imr;talled.

1:

wle~

~t2rlkthe

chiray,

duei* the

fiieP~aCee

instal! [heinner pipe section by fitting the

ma:e

rd

hto

%fnepIace~t~~hgwllar. Makesure the endiSfU~~Y

~X-rtedto iock

h?~

the

laces.

@ig,,

I

STEP

2:

pit the outer galvanized

pipe

wi&

*q

place

o''cT

'u!er 'rep" starting collar loCnedat the

top.

center of the freplace unit.

gotate 0utc;pipr lc

slip

thisl~ii;~

dr

x~c.paccrloch,

The

%",

musfprstrude thugh the

ai.ter

pipe slctt~

Continue to assemble chimnc.

i

sectiors

as

sutlined above,

"'aE% sure that bo:h inner and outer sections

are

together. Stop

-=mbly

brim

r~ch>,~

the ,,i!b-

,d

cover the exposed pipe

-,.

W.48X:SG:

DO

X

PACK

REQUIRED

411

SPACES

ISSULATI3S OR OTHER

.MA-

TERIALS.

fire-parts.com

hi

i-i'

<:

Sail

ii;e

t:..imblz

(TI.

ED)

in!-

$?.ace

+~,-~ii:?

the cciling

rnzking

sure the tliimhle :ene:;zres the

:sc:'

i

openin2. Rethimble must extend complete.ly

s!l~-cs:l

I

the ceiling or roof cavity ra (he ourtmost plane

ni

rhe

1

,

root

NOTE:

Thimble extensions

m-82)

:.re

a:

ii!-

i

:>

*.

able from your hlarzo neaier iar constmciians in

u-hich

I

i

I

rhc

distance

between

the octsise

c;f

i!le

~33f

2x2

:?c

i

,,

,-.,

,

inside

of

the cc,i:inz exceeris

13".

TIP

thjmbje pmvides

1

,'

'\,.

for ze;o clearance to combustihies

and

mr!st

be

uue

et

I

I-

\

,

I,

the ceilin&oof in manufactured homes with

:la:li.i?-

i

,/

i

,,~

wail chimney (Fizure

12).

1

i

\

/'

.

-

.~..

hOTE:

Tor cahedral or o;i?n

hea-

r?i!i?ys,

a .n!r;?!-

i

I

(FTC-SC.1

is

zviilsbls

ta

elizicatz

;iie

neeti

far

a

hrnder

1

I

F!C;T?RE

E1

i

3°K

PlPE

7

I

;"%!i:?:EY

L,

i

I

i

j

,

10

--

i

---

?3'

--

,"'

MtM.

I

,-~

-

9

,

I

1

14'

MIN.

,

--

36'

-a.

7-7

:

4

1

c;

'

-:

.--

<.'~

~~..

?;;

I

NCTE.

ESULAR

THIHSLE

CAN

BE

USED

li

A HcA%3

1:

WST%UEO

47

W3.S

FfGuRE

15

i

FIGURE

13

P0'h.T. Extend

the

chimney

by adding sections of double-wall

/cATHEDRALCEIL~~GINST.ALLATION

I

ripe, as shown on Page

5,

until the pipe, including

chimrey lop,

is

a

minimum

of

35"

above

thc.

highest point

STEP

JL

ljncover the pipe and add sections until the

top

of

!he

roof clltor~t$pre

1%.

joint exten& a minimum of

14"

above :he Fjghes: poin:

of

!he

roof cutout (Figwe

13).

Position the fleshinF

owz

NOTE:

You may wish to

calk

s=annotches on

all

joints

the chime:: 2nd flal on *e roof. Mark

an

outline of the

above

the

flashing and

pzinr

all

exposzd

of

the

fleshing on the roof and remove the flashing. Remove

all

c!im~.y with galvanized primer paint.

A

coat of paint to

nails within the outlined mea

(Figure

14).

Place

flashing

match the house may then he applied.

%.to position on unshingled roof. Hold in position

by

nailia shin~lmin

place

over the flashing

edges.

STEP

I:

Ins?a!l stom coiizr on the o!:te; pipe a;,d push

TERMINATIONS

down until ieated against the flashing. ~pplynun- Kle 5rsplace snd chimney

s:,.~:-%

mmdst

bn

xn:&

to

bte

comh:lstible, urate~roofsaulking awmd the top

cf

th-

o?l!side of :ht Liue1::iing md

nust

be teminated

with

a

storm collar

(Figure

14).

RodTemina6on on !he e-,~c:scdshiiiu~ey,

if

a

chve

is

mszlled,

the

chimney system can be teminated u,iih

SOTE:

This

is

an important step

to

ensure

a

nster:ight eithe;

3

Round or Trim Sy!e Top (See Figures

I6

and

system.

:5A

for chase insta:Iation).

.LT

opiionai S>~o:ld

(pfl

499279

can bz i~staiiedon

a

chase insiaIh:ion only if it

I

10'

Rule--If chimney is within

10'

of

the roof peak,

adjacent wall

M

building, the top should extend

I

i

iin;rn;m of

5

above

ih

?mi.

%<,en

br;>er

is used with

RTLC-SD

Piy

793103

!See Page

7,

FIeure

i63i.

:!?an

10'

from the roof peak,

the

tip should extend

2'

higher than the closet point

10'

away

horizon-

Re~lar

inspection and cleaning of

the

c.hinne?

tiily. (See Figure

15).

i

system is impsrfant.

Rofer

to

thc

Warranty and

5

fire-parts.com

When

installing a fireplace

~II

an

21ea where :he

oirtside

temperature

falis

below

32

degrs~sFahrenheit,

i:

is

essential

that

you pro:cc: the fireplace's metal bottom

from cold air by io1lou:ing one

of

the

fo!lo~~,b..g

>:ose?vies:

Set the

iireplac:

on

a

114"

or

larger plymoo6

8s

shr?;,~,in

Figure

17;

or

Using

a

silicone caolki?~rnats~ai,rated

to

i~.riperatures

exceeding

350",

caulk

the

bortom

seams

of

GI=

fireplace

between

the

base

pan

and

oriicr

caikg

as

shown

in

Fiz:,g:;rz

17

NOTE:

DO

YOT

S2T

T3E

FIRZPL4CE

OS

k

CONCRETE

STJSFLOOX

'MITROUT

THERMAL

PROTECTION.

USE

A

114"

PLYWOOD

OR

EQUIVALENT.

For areas

with

sub-zero temperatures, Marco reccx-

mends

that

the

outer lvallr and

:he

ceiling of the chase be

insulated.

inspect

the

Outsid-

Air;

Gas

he;

azd

"I?

u.jtq

wired for

fms,

the

"i"

Box Coi.cr

to

ensure

a

tizht

fit. Zlse

the cr~lkingmaterial to

carPiu!ly

sea1 2:om.d each

of

hem

ro

eilsure

:hat

no

cold

r&s

will

leak

into

t;?e Fjehox.

In~ii!~t3

ihe

gap

icft

be?-ge,e;i

i5e.

sies

of

the

fiiqjace

(see

Figure

l7h).

if

tilt gap

is

too

small to effectively

insulate, it may

be

caullzed

with

the

high

temperaturz

silicone or equivalent cau1kn.g rn?terizi.

WARNIXG:

BE

CAREFUL

KOT

TO

LET

THE

1NSUL.ATlOX

MATERIAL

COME

[M

COST.ACT

WI'TH

THE

FIREPLACE

IN

TRE

REQZ1iRED

AIR

SFACSS.

C;,icf;iI:y

chcck

md

cxcli:

all crack& around the

fireplzcs

u-5cre

-aid

air

cm?d

enter

i;r

133n

3s

iilip~va~-i

in

Fig:]"

19.

:is

a

hsl

csurion,

63

d?.ish

:rim

sround :he Sont of i'rle

fireplace should be

ca:ef;lliy

caulked between the triln

md

the

fi;splace

ra

pre-~mitthe

eatq

of

cold sir arid/or

the esczpe

of

warm

air.

G:

DO

NOT

USE

A

BLO:%T-IN

TlTE

OF

INSCLATION.

TKlS

TlTE

OF

IXSLZATIOX

C0bI.D

PLUG

TEE

BOLES

AT

TEE

EASE

OF

TKE

CMM-

SEY

AS3

IhTEKFERE

WIT11

TRERMAL

SPHOY-

ING.

FIGURE 18

i

fire-parts.com

INSTALLING

THE

GA4S

Llh'E

If a lzft-hand installation is desired, knock out the plug

in

the fueplace case on the left-hand side. Proceed as for

14IF'ORTANT:

Install the gas line before

fmisi;i=_e

ff~e a right-hand installation; however, make sure to move

fireplace.

If

desked, a decorative gas appliance may be the conduit from the right-hand side to the left-hand

installed. Use only iron pipe,

112"

size, and appropriate

sidc.

%en replace the cover on the right-hand Side

firtings. When installing gas line, a valve designed for

installation cutside the fireplace is required (Figure

203.

Run the gas line just inside the entrance holt of the

c

!

mep1ace. Install a

7"

mir2mum nipple to reach inside the

fireplace. Repack the insulation

to

the conduit slcve

/

*--------;

around the nipple. Finish the installation by either

capping :he

?as

lint

or

at%chhp

a

gas

log.

The

gas

line is intended fcr cof'ulection to

a

decorative gas

appliance that incorporates

an

automatic shutoff device and

coinpli~swith the Standard for Decorati\,c Gas App!ianc%

far

instal!ation

in

Vented Fueplaccs,

kYS1

221.60.

P.e

Decorative Gas Appliance must

havs

been installed

in

accordance with the Xational File! Gas

Code,

.WSI

2223.1

and

NFPA

54.

(

FIGURE

20

CAC'TIO?':

\%TIEN

USlYG

TEE

DECORATn'E

AP-

The gas line

may

be installed to enter the fireplace from

PLIAXCE,

THE FIREPLACE DAXPER

MUST

BE

either side. Refzr to

Figure

5

for hole location. Rzeunit

is

SET

IS

TEE

RjLLY

OPEN

POSITIOX.

shipped from

he

Facton. ready for insta1:alion ontherigh!.

,

hand side. To install in

the

right-hand side, proceed as

1

TEST

FOX

GAS

LEAKS

follows: First, remove the cover from the ouejide of t\e

fueplace casing wit+ a

5/16"

socket wench and iernovc 411 gas piping and connections must be tested for

coilduit s!eeve. Take Lu~ladoilma:erinl out of t5e gas

he

1

ieak

ake: the instaltation is coinpieird. Re sure to

.

-.

-

...

-

.-

--

-

_

I

NON-COMBUSTIBLE

FACING

I

-12"

!

I

12"

-

-7

--

4"

MAX.

-

I

.-OPTIONAL

I

i

I

/

-

COMBUST~BLE

i

COMBUSTIBLE

,

MAX.

4"

,i

NON-COMBUSTIBLE

i

'

FiNlSHEC WALL

MANTEL

':I

!

MAX.

,

;

DECORATIVE FACLNG

,

I

SAFETY ZONE

.,

'

--

,-

WALL COVEDING

,

IREPLACE FRAME:

I

-

EXTENDED

'

15

?!2"

FROM OPENING

I

GR!LLES

-

/'

AREA

$S

FREE

CCV8BUSiiBlE

FIREPLACE

-'

--=s.

AIR

SPACE,

DO

NOT

PLACE

I

FACING

OPENING

!

e

<----~---,

",

1,

,

8

I

:

ANY TYPE OF COMBUSTIBLE

)

.--;2;

2---

-.

I

OR NON-COMBUSTIBLE

!

MATERIAL

HERE

,

-.*---

-

--a

!

1

-

I

--

_

FIGURF,

21

--

~-

-~

-

..

-

.

-

.

--

-

-.

.

FIGUXE

22

condui~and saveforreuse. Socate

t!!c

mnrk

onthe sidepanel

offieinsidewall ofthefirebcx.ItisapprorimatrlyI1!2"from

the hottorn of

the

fireplace. Usiqg a light punch, knock

the

plug

t!uough

the

iriside

of

the

hebox. Reinsee the conduit

sleeve.

turn on the gas valve. Apply

a

soap suds solution to

all connrctiom and

joink.

I:

b~tbblesappear,

laah

can

be detcc~edand corectsd.

DO

KOT

use

a

ma:cti

or open flame of

any

in

tcst for leak. Never

operate any appliance with leaky comectiors.

fire-parts.com

111.

FINISHING

'Ff-fE

FIREPLACE

FACING

g'hcn selecth~

the

finish nate~alfor

ycm

Frepinze,

ir

is

impttni

to ;emember :he following:

TEE

BLACK

FACE

OF

TZE

FLKEPLACS

?.KIST

:TOT

BE

CST-

EKED

wrx

.LW

TYPE

OF

CO~IBUSTIBLE

MA-

~~.

The

louvres at

the

bottom of

th-

haat

ciicu-

1ati11,o

models may not

be

obstructed

in

my

-2.:.

Fipres

23

and

24

show

szmple.

insta!latio~s.

.

Yon-comhustihle facinz

mated?!

%xi

2s

5!c,

kick.

g!zs,eetc. may 9v~:lap

t\e

black

face

of the

5rirpg!act.

You must

ass

r

=on-comhusiible

hcn:.rcsis;ant

niorrzr

or

adhesive to artech facing

lnzieiial

to

tile

fi~~plac~.

Y

i:ie

izce

of

:he

5:sp:acz

may

be

p5nred

to

mntd!

h.2

rilom

'Ipcci

;:qiiStS

YOU

use

i

hezi

:rsi.=:mt

I>iiini.

SOTE:

Decorative

facing

must

not

extend

into

the

fireplsce opening

at

alll

becnu.;e

it

i=.il!

Interfere

,++L

';

...

e

n9eraiic.a

cf

the

glass

doors.

NOTE

Use

2.r

"I"

s5zped piece

of

me'a! (ihtei)

across

:he

top

of

the fireplace op~ni3gici suppcri

oi

non-

combustib!~materiais

uVhe:i

used on

the

fat?

of

1kz

Fse?lace.

It

can be i.:tached

!3

the

Face of

tl~c

5;~pinre

,,.:*L

:

wlLta

,.-,G+S

(Tipre

211,

Combus:ible

mantds

n!a) he szie!? Instalied g~roridcd

!h-y

do

not

project

beyond

the

szf**-,

zone

il!::~*r~t??

li.

".

rl:.;res

21

a?,:

22

on

:lie

fire-parts.com

FIEPLACE

FLUSH

itrITH

WALL

HEARTH EXEUSICN'

FIGURE

24

HEARTH

EXTENSION:

The

hearth

extensior~

Inus!

bc

madr

from

a

non-combus-

If

&re

is

a

combustible

floor

constrdc!ion

in

front of *e tiblchorganicmaterial

wi:ha

thermalcondnctivity,

K,

0f.S-l

fireplace, you are required to protecf it

with

a

hearth or less.

The

themal conductivity,

K,

or thermal resistance,

extension.

P.e

hear& extension, as

sh~wz

in Figure

25,

R

ofmaterialscm~sually

be

obtsinedfromtherr.mufactu:er.

must be

a

r,lir;irr,zm

oi

16"

de~p

by

46"

wide,

an6

cxtend

The

factorsarerelated by

the

forrn~~la

K

-

118.

!h+ckness

E

minimum of

X"

beyond each

.ide

oi the fire?lace

repired

forvarious ccmnlon mn!e;iii!s and

the&

!zc!o;s

are

opening. iho'*n in Figwe

25.

COMMON

MATERIALS

AND

THEIR

FACTORS

?

*Units

of

K

are

BTUIHR

FT'F

TYPE

OF INSULATION

1

K.

1

HIN.

THICKNESS

RECI'D

U.S.

Gypurn

Ccrp.

1

4

1

.52"

I

Micsre

C'I230

I

I_!

I

!

1

I

LydnIl,

Inc.

I

1

LTfiEfiXi

iw:

I

1

.%

(

.76"

r

I

Standard

041

Durzrock

I

i

1

?.92

Cement

Board

I

2.29"

I

!

lL-----4

FIGURE

26

/

fire-parts.com

To

deternine the thickness reauired for

2ny

material:

K

New

Material)

X

I"

=

l%ch?ss

Required

.84

Exa~.?ie

for

irsularingBoard

-

.WAC

!9

(K

from

?igi:r-

25:

Whatever he material

ase?,

sufficient tiliciaess

most

5%

laid

i(~wv

to mainkia

an

eqi~i\.ai~nt

K

facto;.

The

:l~emalitlsulating iayer

may

be

coverd

hy

an?

non-

cornbastihie material such as

nctal,

!ile,

s!stc,

brick.

glass. cnncrete,

marble

or

stofit.

7Vhr;l

~lsJng

s

1;u.

densitj-

iitsulating

material,

2

sa~p3itin~

nsta!

cove:

such

as

shown

in

Fisure

27

sl?oilld

he

fabricated and

installed.

NOii:

Some noncombustible coverings ssuctl

as mehi. slate, sandstone

md

marble are relatively good

cortducton

of

heat

ad

must

br

ussd

in cornhination wi:h

the

more

ther~naiiyresistant mil:erials.

In finishing up

the

hearth extension,

be

sore

to

fzsten

it

sccure!y to the floor

to

prevent shiftin:, md spa1

&I-

gap

between

the

firepiace frame and

d~z

hearth exteosion

with a non-sombus:ible material

(See

Figure

>a).

I

MRAL

COVEa

DESIGN

CONSISTS

OF

4

TOP AN3

4

SIDES

FIGURE

27

I

METAL

COVERCQXSTRUCTION

Shoold

be

ei

least

318"

tinick 2nd meet

H.1J.D.

and/or

local building code

requirements.

Tne

finished

height

of

the hearth extension must not bioch

the

inlet

g~lle

at

the

bottom

of

the fireplace.

LfFT4L

CSFETT

STRE-OFFSET

iirT'r"1,IED

BY

o-rems)

\?Am

:!::

(i:,

place

and hcarin extension

a;.

no!

in.

stalled

nt

the same height,

a

custsm safety skip

is

re-

quired.

The

safety

strip

mst be cor.structed of

nized

steel

aith

a

minirnvm

thich~s;

"f

.Oi?

it

Ehnlild

be

shaped

as

shown

in

Figure

28.

1

METALSAFETYSTRLP-OFFSET

I

1

FIREPL.4CE

AND

HEARTH

EXTENSION

I

R1Aitl'J3G:

HEARTH

EXTENSION

MAY

BE

15-

STALLED

ONLY

AS

1LLUSTRATF.D

m-rcm~s

27

Tgaovon

32

sHUW

OPTIONAL

ihST.4LLATIONS.

fire-parts.com

r1REPLACE

OXRAISED

HEARTHEXTENSIOX OXCOMBUSTIBLEFLOOR

PLATFORM;

BEARTE

EXTEXSIOX

OX

COMBUSTIBLEFLOOR

I

OPTIONAL NON.CDMBUSTIBLE

DECORATIVECOVERING

CCVER!NG

I

METALSAFE7

STRIP

I

FIREPLACE

AND

HEARTH

I

EXTENSION OX COMBUSTIBLE

I

RAISEDPLATFORM

I

SEARTH EXTENS~ON

OR

EOUIVALENT METAL SAFETY STRIP

fire-parts.com

G:

FaEpLACSS

E'C?LjiPPF.D

RITH

GLASS

DOORS

SHOULD

RE

CFEXATED

CXLY

WITH

DOORS FULLY OPENED

OR

FULLY

CLOSED

(FIGURE

33).

IF

DOORS

ARE

LEFT

PARTLY

OPEN,

G.4S

AND

FLAME

MAY

BE

DRAWX

OiT

OF

THE

FIREPL.4CF OPEXNG;

CRFCRF.4'CING

RlSKS

OF

BOTH

FIRE

AND

SMOKE.

T.

~ne

fi~eplacewill operate differently d;?ending

m

wkthei its ?lacs

doors

s.7:

!eft ope11

or

closed. Closins

the doors limit7

Cqle

anto.ant of

air

a\,ai!able

For

ccz>bws-

. .

?:a:;.

Suiidlr.: the

Fm

too

i?zg?;

~CZT-IXS

::I^

coinbustian

air

fz:ep~elj.

oprn

ora!iouing

it

io hecorne

clogge3

a-i:l! ash

or dekis, wili

rcsuli

in excessive hr.at wi!hin the i;.re5i,x.

Following !!ie

beloiv

instructions will

hclp

your fireplaccznd

glass doors maintain

tkir

beam:].

1)

Consult your fireplace's wanant? manual fnr tlre

proper way to build and maintain a fire. You may close

the glass doow after the fire is well-started. WARhmG:

Closing the doors on an extremely hot fire could ham

the glsss.

2)

Su'ld the iiie carefully to ensure that the door's glzss

warns slou,ly arid

evenly.

The

!em?p-red :lass will

withstand a gradual temperature rise to

550

degrces

Fahrenheit, which

is

hotter :han a normal fire will

generate. Avoiding fuel such as pi:cb laden logs,

very

dry

mill end lumber, large amounts of paper

or

cardboard

boxes and artificial logs will prevent

a

"too hot" Fie.

Keep the

fire

well back from the doors and never allow

flames to contact

ihe.

glass.

3)

If

your fire

gets

too large, opening the glass doors will

quickly reduce the heat

in

the fiebox. Push the Isgs or

other fuel to the rear of the firebox and rcamnge to

c7eate

e

smaller Ere. -4ilow the fire to dvindle to

a

smaller size before closing the doos

2g2k

4)

'I3e

3u:

damper, oukide air gate and

giass

do03

must

be

fully o?en

hehe

s'ding the

fire.

This

*,ill zllow

the firebox sufficient air

for

conbus:ion and help

mairtain a safe temperature.

5)

Keep the bo:fom

air

inlet o>nixgs f~eeof ash and

debris.

6)

Keep

fie

inep!aze's scrrers ciosed when

the

5;epIace

is in use.

DOOR

ADJUSTMEST:

Tne

alignment

of

the glass dears

can

be

adjusted

as

follows:

Move the doors to their fully open position and loose~ithe

upper orlower supporissrev{ose

8:

z

time). After !oose&?g

thesce-.v(s), close iTe doors ro seehow m3ch adjustmezt is

required. Open the doors, tighte3 or 1oo;t.n

ihe

supp;?rt

sprk: sciewis)

and

then close the donis

to

see

if the

adjustment

is correct. Continue with this 3ia1

md

eiror

method fo: each door until the doors me equally spaced

between

%e

elges and alignment is achieved.

To remove the

doors,

push

the

npye

door support spring,

as

ili.as:rzted

in

Figure

34,

until

the door guide is free of the

wppon sping. Ti?

t?e

door towwd the middle

of

the

Fveplacs opening and

lift

ihe door up

snd

oot of the iower

track. Revme this pocedure to rep!ae the door

fire-parts.com

DhW'ER

COXTROI,

LEVER

The

darnp?,~

control lever is cen~&. located insize tiie

top: front of the fuzbox. It is enineered to assist

in

the

safe

operation

nf

the

fireplzce.

DO

NOT

CLOSE

THE

D.LWW

Ih-

.4V

AITEMFT

TO

REDUCE

A

LARGE

FIRE.

Closing the damper will interfere with ;he

fireplace's

'~'Ia~stion

systzrn

and may becone

a

poten-

:ial snoke

hazard.

To optrate

the

damper,

simply move

the

lever from the c!osed

tc

opsn scsirirln

a

i!!rstrat.sd

in Figure

35

If you should

2nd

smoke entering

you:

liome,

chcck

ta

make

i:xe

:he

C.*.mperhas be-n ape&

I

DAMPER

CDNTiiOL

I

VOTE:

The fixpiece

ismper

must

reo;in

open

unril

the fire is totaily t~tinpcishzd.Partially

brrmed

logs

can

a?pm

to

be out evrn

when

still bcrning

md

giving off

dnngerous gases.

If

the

damper is closed too soon, ihrse

yses

may

escape

into rhe room.

FIGURE

35

OUTEIEE

AIR

CONTROI,

The outside combus:ion

kit

was installed

at

the

tine of

installation

in

the side frzne of the fireplace.

If+

use

provides

combustion

air

from outside the dwelling and

improves

the

efficiency of the fireplace. Open

it

before

c;er~hg

the

Cxeplace

as

shoi\?l in

Figure

56.

1

SEVER

USE

GASOLINE

08

/

HIGHLY

FLAIY~~MABLE

MATERI-

1

I

ALS

TO

START

FIRE!!

1

E;?EFEXEKCE

DOCZMSNTS:

I.

MRCO

Woodbilminsg Fiiqiace

TYazzn::,

and

Operation ?ilamial,

P/N

181536.

2.

C-iass Door

Kit

L.:srallarion Initructiors,

P/N

'81591

3.

8''

i?snxc?

Tcxiaa5ms

1r~staila:lo~!;s:r;cficns

?pi

181688

4.

8"

Trim

Siyle

Terninadon

(TST-80;

181689.

5

EFK

36/C1

FLY

Ki:,

P,N

!8!62?.

6.

Outside

Ai;

Ki:

Insra1ia:ion

Ir,stroc<or:s

?pi

181082.

7.

Shotid

brtai!a?ica

hisf~rirtinns

P:V

i81707,

fire-parts.com

*

Read

operation and warranty ma.;:&! :horon~hly

before iztaliing and usin3

this

firep!acc.

"

Tiis

Ercplace

is

intended

hr

use ii.iih soli2 wond S~sl

mrly.

*

If

installing iueplace in cold climates, follou, the cold

climate instructions listed on page

8.

Check the

hsartt

pe.fiodically for c:aclr azd da-iagc.

Hairline crack are a nomal rssuit of repeatedly hc-ting

and coolig the iire.brick refmctory

?ad

wili

not damage

the fireplace. However,

if

a crack should k.c~melarger

thzn

1/!W

:ap;r:gx.

th

~vidi'n

~f

a

dime),

!\tz

:c;!acr

+,c

refractory.

*

Save

repairs done by

a

qualified service techician.

*

Open the dam?er to sasure propcr ope~ation.

*

Open the outside air gate before starting your fue.

Ventilating fans, central heating systems and exhaust

fans can cause fireplaces to smoke by stealing the

available combustion

air

needed for burning the wood in

your iireplace.

*

"Cii:e" C!e refractory lining by building only saall fxm

the Est Lhrre

!ims

you

use

the Fieplace. Tiie refractory

firebrick

is

made from

a

combination of materials,

including cement and water.

A

large roaring fxe, built

on "uncured" refractory, may cause crack by generating

steam within the rpiractoy.

*

Keep the area in front

of

the fireplace clear

of

combustible mnterials such as drapes, paper products,

wood storage, furniture, etc.

*

CREOSOTE

FORMATION

k?V

NEED

FOR

RE-

MOVAL

-

Slowly burning

wood

produces

&r

and

ot?,er

organic vapon that combine with expelled moisti~reto

form creosote. This creosote residue uill condense in

the relatively cool ckhney flue

of

a slow-ljuming

fi-e

and accumulate on the flue iining. &hen ignited,

this

creosote makes

z~,

extremely hot fue. hspect the chimney

at least twice a yezr during the heating season :o

determine if creosote buildup has occuxed. If creosote

has accumulated, remove it to reduce the risk of

a

chirnn~yfxe. Usin:: only

dy,

seasoned wood u,ill help

prevent excessive creosote buildup. Consalt your

warranty rnanual foi cleaning instructions.

'?'hen

the

fire

is

actively

burning,

kre~:\e dooij opcn

for maximum heat oi;rpi;t.

*

To

help

p~napn!

z;ate

"i~mout,"

'

rec?

i?e b-se

sf

ihe

fireplace c1an of excess ash bui:dup.

*

Except when adding hel,

keep

the ?.replace scieem

closed at

all

times.

+

'Ar.L<I?XG:

30

NGT

OLESTRC'CT

THE

COLLAR

OPENIXGS

AROUND

THE

SASE

OF

THE

CHIMNEY

.4T

THE

TO?

OF

THE FIREPLACE.

NEVER

USE

BLCWN

iSSiJL:\T!ON

TO

FLIT,r,

TBE

Ci-ii.hlt<zY

S:-~Ci.OSi;fiE.

"

Do not use a fueplace insert

or

other praducts not

spcci5ed for

uso

with this fireplace.

"

Do

not ovllaad

t!e

grate;

it

could cause s~oketo

enter the roam.

*

Do not aliow ash under the burning lops to build to a

point where

it

hinders thc

air

go-*..

"

Do no: block

the

Momvent or louvre grille.

"

Do not bum !age amounts

?f

wasteppr:

3;

card-

board in your fireplace.

*

D3 not burn scrap construction lumber: it produces

excessive

sp~1-k.

*

Do not burn waod producs with synthetic binders like

artificial logs or ply.wmd, 2s these produce abnormally

high temperatures.

*

Never use gasoline, gasoline-type lantern fuel, kero-

sene, charcoal ighter fluid, or

similar

liquidr to

st&

or

ireslitn up"

a

fire. Keep

a!!

such iiqrids wnli away from

:lie Sreplacc.

*

Xever close the damper until you

are

cszain

that

there

are no

warm

embers.

*

Disposal of

.4s'n:

Place ash

in

a metal container wl:h

a

tigh:-fitting lid. Keep

tho

closed container on

a

non-

combustible

floor,

or on the ground, well away iron all

combustible

mate ria!^,

pending final disposal.

If

the

ashes are disposed

of

by bIlr;.a!

in

soil or otherwise locally

disp2rsed, they should be retained in the closed con-

tainer until a11 cinders have tho:oug..Iy cooled.

fire-parts.com

CORIPOXENT PARTS

TEDS

FIEPLACE

IS

YOT

DTESBED

TO

BE

L'SED

WITH

ANY

COMPONENTS OTHER

THAN

THOSE

SPECIFIED

IN

THIS

MANUAL.

--

bow

To

Order Repair Parts

1.

If

possible, orler repair

par%

f~onithe DeaLer

3.

Freight charges

must

be

included

in

my

payment

~Ircughwhom

you

pxchzsec!

th-

5repla:e. sex

.with

&e order.

2.

Rlen

orderi~g,give the

P&

Number,

the

Same

4.

There

is

a

;riainurn

invcice

ciiqe

per

orde:

of

the

Part

md

the

Fireplace

S:o&

NnaSer.

Ee

$10.00

plus posbge.

Stock

Number

is

printed

on

the

Rating

Piz:e, lo-

cated

in

the upper right-hand corner behind

the

5.

All

pWs

are

siibject

t?

change

wi!:ii~u!

aotice.

sricm.

fire-parts.com

Marco Deluxe 36" Wiring diagram

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