Marengo Fabricated Steel TankOptix FLEX Installation and operating instructions
REV 1.2
FLEX
MANUAL &
INSTALLATION
GUIDE
1
TANKOPTIX FLEX - REV 1.2
Table of Contents
HARDWARE
Display Unit (MFS20-D)............................................................................. 2-3
Functions...................................................................................2
Display Text ...............................................................................2
Understanding the Interface Reading........................................3
Recommended Placement.........................................................3
Control Panel (MFS200-D) ........................................................................ 4-5
Quick Connects..........................................................................4
Recommended Placement.........................................................5
Sensor (MFS2-D) ...........................................................................................5
Handling ....................................................................................5
Probe Assembly.........................................................................5
INSTALLATION
Mounting Equipment................................................................................ 6-7
Sensor .......................................................................................6
Panel & Display..........................................................................6
Antenna Placement ...................................................................6
Weld Collar (OPTIONAL) ............................................................7
Wiring....................................................................................................... 7-8
Powering System.......................................................................8
TankOptix Cloud ...........................................................................................8
Maintenance.................................................................................................9
Support.......................................................................................................12
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TANKOPTIX FLEX - REV 1.2
Display Unit (MFS20-D)
Functions
The system will be configured for low-power operation. The display will only power on
through user input. Alternatively, the system can be set for 24/7 mode, in which the display is
always active.
Display Text
REFRESH BUTTON
Low-Power Mode
Pressing the refresh button will power the
system on and display a reading for 30
seconds.
If TankOptix Cloud reporting is enabled
the system will register the input, and
report the readings to the cloud.
Additional presses will cycle through the
connected sensors (if multiple sensors are
connected) and/or extend the system
power-on time by 30 seconds.
24/7 Mode
If multiple sensors are connected, pressing the refresh button will cycle through the
connected sensors.
If TankOptix Cloud reporting is enabled, pressing and holding the refresh button for >1
sec will register the input, and report the readings to the cloud.
Level Reading
The level reading
indicates the tank’s
current total volume.
Tank Identifier
Displays the currently-
selected tank/sensor.
Interface Reading
An interface reading
will only be displayed
in the event that the
system is enabled to
measure an interface.
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TANKOPTIX FLEX - REV 1.2
Display Unit (MFS20-D)
Understanding the Interface Reading
To accurately measure an interface, your tank’s contents must achieve full separation with a
minimum of 3 inches of measurable content for both materials. An interface reading in a
turbulent tank environment will result in an unstable or inaccurate reading.
The equipment always measures from the bottom of the tank to the top.
The interface reading is from the bottom of the tank to the first level.
The level reading is from the bottom of the tank to the to the top level, or the tank’s total
volume.
Recommended Placement
The Display is a NEMA 4 (IP66), weatherproof, polycarbonate enclosure. Please contact us
for any custom bracket or mounting requirements.
Common placement in a truck installation is the driver side floorboard.
If mounting outdoors, or to exterior of truck, consider mounting in a toolbox.
Never mount in an area with heavy moisture or tire spray.
Ensure the display is mounted securely. DO NOT over torque fasteners!
OIL
WATER
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TANKOPTIX FLEX - REV 1.2
Control Panel (MFS200-D)
Quick Connects
ANTENNA
Connect the
antenna.
cable
SENSOR 1
Connect
the cable
labeled
“Sensor
Cable” to
sensor 1.
SENSOR 2
Connect
the cable
labeled
“Sensor
Cable” to
sensor 2.
DISPLAY
Connect the
cable
labeled
“Flex
Display
Cable” to
display.
POWER
Connect to
supplied
power cable.
3-Sensor Configuration: If the system is utilizing three sensors, a Y quick-connect splitter will
be included. The Y quick-connect splitter connects to the SENSOR 2 terminal of the panel and
splits the single connection for two sensors. Follow the diagram included with Y quick-connect
splitter for installation.
4-Sensor Configuration: If the system is utilizing 4 sensors please utilize the DISPLAY
connection of the panel for sensor 4. A local display is not possible when utilizing 4 sensors.
TankOptix Cloud reporting is required in this application.
Making the Connection
1. Ensure connection of the device with the proper cable! All cables and connectors
should be labeled accordingly.
2. Find the index of the quick connect cable/connector.
3. Once the cable and connector have been mated, tighten down the locking screw.
4. It is important to make sure the quick-connect cables are fully tightened to ensure a
proper seal. Only hand tighten the connections. DO NOT USE A WRENCH.
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TANKOPTIX FLEX - REV 1.2
Control Panel (MFS200-D)
Recommended Placement
The MFS200-D Control Panel is a NEMA 6 (IP67), weatherproof, explosion-proof enclosure.
Please contact us for any custom bracket or mounting requirements.
If mounting outdoors, consider mounting in a security box.
Ensure panel is mounted securely
Sensor (MFS2-D)
Handling
Do not lift or handle the sensor by the probe.
The sensor should always be handled by the
feedthrough, or the adapter flange (if
provided).
Probe Assembly
Probe styles differ depending upon the
application. Before installation of the sensor,
ensure the probe is properly attached.
If utilizing and existing tank port, the
sensor will be supplied with an adapter
flange. This adapter should already be
attached to the sensor. DO NOT
REMOVE IT.
If you are supplied with a rod-probe, the
sensor may have a re-enforcement
collar already attached. DO NOT
REMOVE IT.
In the event the sensor is delivered with a
detached probe, apply a small amount of the
supplied thread locker into the tapped hole of
the probe and securely fasten it to the stem of the
sensor. If the probe has a re-enforcement collar
the stem will not be visible. Carefully guide the
probe into the re-enforcement collar to fasten it to
the sensor’s stem.
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TANKOPTIX FLEX - REV 1.2
SAFETY WARNING
BEFORE BEGINNING INSTALLATION,
EVACUATE AND PURGE TANK.
OPEN ALL ACCESS PORTS!
Mounting Equipment
Sensor
Sensor placement is essential to ensure accuracy of the TankOptix System!
If utilizing an existing port on the tank, ensure the sensor is securely fastened to both
the provided adapter and the tank’s port.
Place the probe as central as possible in the tank to be measured, both across the width
and length, to minimize measurement errors due to leveling.
DO NOT mount probe in manways or adjacent to inlets, outlets, drains, or other
obstacles within the tank.
Panel & Display
Please reference Recommended Placement for each component of the system. Improper
placement of the equipment may result in damage to the system.
Antenna Placement
If the control panel is configured for TankOptix Cloud reporting; the system will include an
antenna. Mount provided external antenna on most elevated location possible, point upright,
attach strong magnetic base to a solid, flat metal object, and make sure antenna is
unobstructed from metal objects.
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TANKOPTIX FLEX - REV 1.2
Weld Collar (OPTIONAL)
Installation of a weld collar is only required if the tank does not have an existing port that can
be utilized.
Installation
1. Cut a hole in top of tank to accommodate weld collar. Avoid all internal baffles, piping,
etc. Center the hole in the compartment to be measured both across the width and
length of tank.
2. Place weld collar into tank approximately half way and apply a single tack weld to hold
in place.
3. Adjust weld collar to ensure it is level parallel and perpendicular to tank’s horizontal
centerline.
4. Once the weld collar has been leveled, weld into place.
5. Ensure the collar gasket is in place.
6. Insert sensor/probe assembly into weld collar and securely fasten into weld collar with
supplied fasteners.
Wiring
Once all of the equipment has been mounted, begin connecting all of the devices with the
supplied quick connect cables. Be sure to have all wiring fully secured before powering the
system. All provided cabling and connectors should be clearly marked. - SEE PAGE 4.
REMEMBER:
Secure ALL wiring! Run cables with a drip loop, and whenever possible utilize any
existing wiring harnesses or raceways.
DO NOT kink or bend any cabling.
Bundle any excess cabling with wire ties.
Tighten all quick connects!
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TANKOPTIX FLEX - REV 1.2
Powering System
AA Battery
If powering the device through AA batteries use lithium batteries ONLY. Observe
correct polarity. Always replace all 6 batteries together. Servicing the AA batteries
requires opening of the control panel. Failure to properly re-seal control panel may
result in damage to the system and void the warranty. NEVER connect external power
when device is battery powered!
For extended life and optimal performance in extreme weather conditions it is
recommended to use Energizer or Duracell Ultimate Lithium Batteries.
Power Adapter (120V)
If powering the device through a standard outlet, simply connect the power adapter to
the power connection on the control panel, and plug into any standard 120v outlet.
Power Leads (12V)
For truck installations or solar panel connections, a power lead quick-connect will be
provided. For truck installation please follow directions below.
Before Continuing!
Ensure all components are properly connected.
Re-connect vehicle battery.
Ensure the system powers and displays a reading.
TankOptix Cloud
Once your system has powered on, contact TankOptix support to verify your system is
reporting properly.
For field-activation and deactivation please contact TankOptix support.
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TANKOPTIX FLEX - REV 1.2
Unlock the TRUE POWER of your TankOptix system
Features
24/7 Remote Tank Monitoring
E-mail and Text Message Alerts
Accessible on PC, MAC, Smart Phones, and Tablets
View Current and Historical Data
Scheduled Reporting and Easy Exports
Monitor Tank Maintenance
Asset Tracking with optional GPS
TankOptix Remote Service & Support
Maintenance
The TankOptix sensor has no moving parts & never needs calibration. To ensure long-term
operation of your equipment, scheduled maintenance is advised.
WHEN
MAINTENANCE
Preforming heavy-duty mechanical
installation or maintenance on tank.
Remove sensor & probe assembly from the
tank.
During cleaning of tank or every 6 months.
Remove sensor & probe assembly from the
tank. Clean any debris from probe. If any
damage or deformation of probe is noticed
contact TankOptix support.
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TANKOPTIX FLEX - REV 1.2
When calling please reference
TankOptix Support.
TankOptix™ Copyright © 2016
The TankOptix™ name, logos and related marks are trademarks of
Marengo Fabricated Steel, LTD
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