Mart Cart 2002 User manual

CONGRATULATIONS
You have just purchased the best electric shopping cart on the market today. The models #02002 and
#01001 incorporate the very latest in technological advances. To assure you of the best and safest perform-
ance as well as longest life, please read the enclosed information.
After reading this manual, should you have a service problem or need help, please call our customer service
department with the serial number of your cart, at our toll free number: [phone] or [phone].
TO ORDER PARTS CALL: [phone] OR [phone]
Be sure to give the serial number to the service department personnel. This number is located on the
rear body of the Mart Cart as shown in Figure #3 of this manual. The MARTMATE and Mart Shopper
serial number is located on the seat support tube under the seat.
TERMS: All parts will be shipped with check in advance or C.O.D. Commercial accounts are allowed
15 day terms from date on invoice with approved credit.
FREIGHT: All freight will be paid by the customer. Special consideration will be given to items under
warranty coverage.
NOTE: Specifications found in this manual subject to change without notice.
FOR COMMERCIAL USE ONLY. NOT FOR PERSONAL USE.
IMPORTANT DOCUMENT — DO NOT DISCARD
Serial Number: Dated Shipped:
Effective Date:
oMart Cart®
Model #02002
oMARTMATETM
Model #01001-M
oMart ShopperTM
Model #01001-MS
Owner’s Manual
MC1-MARTCART-OM-092205-EN SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE PRINTED IN THE USA
Is a quality product line of
Assembled ProductsTM Corporation
1-800-548-3373
115 E. Linden • Rogers, Arkansas 72756 USA
Phone: [phone] • Fax: [phone]
Web site: www.martcart.com

[19]
[2]
For the Mart Cart, MARTMATE and Mart Shopper
Warranty ............................................................. Pg. 2
Warnings............................................................. Pg. 3
Recommended Operating Procedures............... Pg. 3
Freight Damage.................................................. Pg. 3
Attention ............................................................. Pg. 3
Daily Maintenance Check List............................ Pg. 4
Battery Charging................................................. Pg. 4
Battery Condition Test ........................................ Pg. 5
Battery Replacement.......................................... Pg. 5
Seat Lock and Chair Support Tube Lock ........... Pg. 5
Seat Switch......................................................... Pg. 5
Throttle Linkage Replacement ........................... Pg. 6
Throttle Grip Assembly ....................................... Pg. 7
Cord Reel (Mart Cart)......................................... Pg. 7
Variable Speed Control....................................... Pg. 7
Motor Maintenance............................................. Pg. 8
Foot Brake (Mart Cart) ....................................... Pg. 8
Drive Belt............................................................ Pg. 8
Circuit Breaker.................................................... Pg. 8
Charging ............................................................. Pg. 8
Control Box......................................................... Pg. 8
Mart Cart Exploded View.................................... Pg. 9
Mart Cart Wiring Diagram................................... Pg. 10
Mart Cart Labels................................................. Pg. 11
MARTMATE Exploded View............................... Pg. 12
MARTMATE Wiring Diagram.............................. Pg. 13
MARTMATE Labels ............................................ Pg. 14
Mart Shopper Exploded View............................. Pg. 15
Mart Shopper Wiring Diagram............................ Pg. 16
Mart Shopper Labels .......................................... Pg. 17
Trouble Shooting ................................................ Pg. 18
Notes .................................................................. Pg. 19
A. Parts: one-year warranty from date of shipment. Battery is warranted for twelve months from date of ship-
ment.
B. Battery: Replacement batteries carry a six-month warranty. Must provide serial # of cart.
C. Labor: one-year limited warranty.
Parts-Limited Warranty—All parts, except cord reel, circuit beakers needing resetting, and broken keys
in switches, are warranted by the manufacturer to be free from defects in material and workmanship for a period
of one year from date of shipment. This warranty does not include wear and tear caused by above normal
usage, abuse, negligence, freight damage, or damage caused by improper use or care, or by outside sources
such as fire, floods, etc.
Should any component fail (except those mentioned) during the first year of ownership, return component in
question to the manufacturer or authorized representative for inspection. If component has failed due to defect in
material or workmanship, it will be exchanged or repaired at the manufacturer’s discretion at no charge to the
owner.
Labor—The manufacturer will cover labor charges for work performed in the field for one full year from the date
of shipment as a result of defect in materials and workmanship. Charges incurred for resetting the circuitbreaker
are exempted. Double service calls due to improper first call service or lack of repair parts are exempted.
The above warranties exclude shipping, handling, or travel expenses incurred for the repair
of said cart or parts as well as items worn out through normal use whose malfunction is not
attributable to defect.
Table Of Contents
Limited Warranty
All warranty claims should be called in to [phone]. Ask for service.
Please provide serial number for warranty verification when requesting service.
Notes:

1. Cart won’t go with soft-touch pad in “FWD” or
“REV” when actuating throttle.
2. Cart stops when making right or left turn.
3. Cart won’t go at all, throttle system is O.K.
4. Cart won’t go, throttle system OK wiring harness
OK, battery weak.
5. Cart goes but only at higher speed when throttle is
at or near full “ON”.
6. Battery won’t take a charge. Cart quits part way
through shopping, after charging all night.
7. Cart goes, but only at low speed, for short duration
with above conditions ruled out.
8. Cart won’t go or move intermittently or a grinding
noise originates from motor.
9. Cart won’t go or operates in only “FWD” or only
“REV”.Above conditions ruled out.
10.Battery condition LED won’t operate.
11. Seat won’t slide easily.
12.Cart moves while cart is plugged in.
13.Cart has power with or without key switch on or
seat switch activated.
14.Cart has no tension in the throttle.
1. Broken or weak throttle spring or broken linkage.
2. Lose set screw on throttle plate.
3. Improper adjustment of throttle linkage.
4. Improper adjustment of potentiometer.
5. Bad circuit board.
1. Broken wire in harness where it exits steering column.
2. Low battery.
1. Broken wire harness.
2. Weak battery.
3. Defective old battery.
4. Open circuit breaker.
5. Safe-T-Stop faulty.
6. Seat switch not depressed.
7. PWM defectIve.
8. Charger is defective.
1. Loose wire(s) in cord reel or defective contacts.
2. Loose wire in control box.
3. Loose wire at key switch.
4. Battery terminal loose.
5. No power at wall socket.
6. Faulty battery charger.
1. Broken or cracked winding on potentiometer.
2. Throttle spring broken.
3. Faulty PWM controller.
1. DefectIve or old battery.
2. Defective charger.
3. See 4(1) above.
4. Defective line cord, plug.
5. No power or wrong voltage at wall socket.
1. Weak battery.
2. Tire rubbing on body.
3. Bad armature kit.
4. Potentiometer not reaching full “ON” position.
5. Drive belt loose.
6. Power cord wrapped around tire.
7. Defective wheel bearing.
1. Motor gear broken.
2. Bad armature.
3. Motor bearing worn out.
4. Pulley set screw or key loose or missing.
5. Drive belt loose.
1. Defective Soft-Touch Pad, PWM Controller, or
PC Board.
2. Safe-T-Stop faulty.
3. Defective potentiometer.
1. Loose wiring.
2. Low battery.
3. Defective circuit board
4. Key switch not turned on.
5. Not properly “seated”.
6. Open Circuit Breaker (5 amp).
1. Worn track.
2. Seat-lock engaged.
1. Faulty PWM.
2. Faulty cord reel.
3. Faulty charger.
4. No power to outlet.
1. Faulty circuit board.
2. Check bad connectIon.
1. Broken throttle spring.
2. Broken throttle linkage.
1. Replace throttle linkage.
2. Tighten, adjust cable.
3. Adjust per instructions.
4. Adjust per instructions.
5. Replace circuit board.
1. Replace wire harness kit.
2. Charge battery.
1. Replace wire harness kit.
2. Change battery.
3. Replace with new battery.
4. Reset circuit breaker.
5. Examine and repair.
6. Operator must be fully seated.
7. Replace PWM.
8. Replace charger.
1. Replace reel as necessary.
2. Tighten/reconnect.
3. Tighten/reconnect.
4. Tighten/reconnect.
5. Check for 110 volts.
6. Replace battery charger.
1. Replace potentiometer.
2. Replace throttle spring.
3. Replace PWM.
1. Replace battery.
2. Light on charger should come on.
3. See 4(1) above.
4. Replace.
5. Test , try different socket.
1. Charge or replace.
2. Check wheel bearing or axle.
3. Replace.
4. Adjust throttle plate.
5. Tighten.
6. Replace and test cord.
7. Replace bearing.
1. Replace gear or motor assembly.
2. Replace armature.
3. Replace motor assembly.
4. Tighten set screw or replace key.
5. Adjust belt Idler tension to 1/2" to3/4" belt deflection.
1. Replace.
2. Examine and repair.
3. Replace.
1. Tighten/reconnect.
2. Charge.
3. Check with volt meter/replace.
4. Turn key switch on.
5. Become fully seated.
6. Reset Circuit Breaker.
1. Replace seat sliding mechanism.
2. Hold locking lever to the left while trying to slide.
1. Replace PWM.
2. Replace cord reel.
3. Replace charger.
4. Check for 110.
1. Replace circuit board.
2. Check key switch and seat switch wires
1. Replace throttle spring.
2. Replace throttle linkage.
[3]
[18]
• Never attempt to charge the battery in this cart without using an electrical outlet that is protected by a
GFCI, (Ground Fault Circuit Interrupter).
•Replace complete cord reel if either it or the charging cord or plug is damaged or if the cord is worn or frayed.
•Never use the charging cord without proper grounding. Do not use if plug does not have three terminals.
• Never allow the cart to be used out-of-doors or on any surface that is not level.
•Always disconnect power before servicing.
• See page 4 “Daily Maintenance Checklist” and follow instructions.
•This cart is for use indoors on level surface only.
• Standing on cart is permitted providing the operator stands in the center only. DO NOT STAND WHILE
CART IS MOVING. Be certain all switches are in the “OFF” position before standing. (See “Operating &
Warning Instructions” on cart).
•After battery is charged, disconnect power supply cord before operating cart.
•DO NOT exceed the load limitations as shown on the cart.
•DO NOT force power supply cord into the rear housing of cart. Follow posted operating instructions.
•DO NOT allow children to operate or play on cart. Keep cart secured with key at service counter or offer
“Key Club” program (see back cover).
Warnings
Recommended Operating Procedures
Freight Damage
Attention
—Important Safety Instructions —
Please read before operating
CHECK:
•The shipping carton for any visible damage. Report the damage to the freight carrier immediately.
File a claim with the carrier if actual damage to your cart has occurred.
•Contents of the carton. The contents should agree with the information listed on the packing list.
Report any discrepancy to the carrier and the factory immediately.
•It is the responsibility of the owner of this cart to maintain the cart in a safe and reliable operating
condition at all times.
Trouble Shooting
Caution: Wall socket (electrical outlet) used for battery charging should have a ground fault circuit interrupter
installed by a licensed electrician.
Tools required: Screwdrivers-blade & phillips; socket set — 7/16", 1/2", 9/16"; box or open-end wrenches — 7/16", 1/2",
9/16"; allen wrenches — 3/32", 1/8", 5/32", 3/16"; small crescent wrench; vice-grips; soldering gun, flux and solder; electric
drill and bits, wire cutters, strippers and crimper; voltage-ohm meter with continuity checker; spray cleaner (Appliance
magic for counter tops & plastics); clean rags; lps#1 lubricant, heavy duty grease.
• Charger must be unplugged to perform most tests. Power light, “FWD” or “REV” lights, and led bar light will work
when charger is plugged in, but array of battery indicator lights will not work.
• To confirm motor and PWN controller operation, block the drive wheel off the floor and actuate the throttle while
connecting a jumper wire from chassis ground to the green (FWD) or white (REV) wire at the pwm controller
(Separate connector). If wheel turns but cart would not operate in normal fashion, above components are OK, but
circuit board is suspect.
• To check battery (Charge for 6 hours minimum before hand), block drive wheel off floor, connect volt-ohm meter to
battery, and actuate throttle at full speed. Reading should be 10.5 volts or higher.
Symptom Possible Cause What To Do

[17]
[4]
For optimum cart availability and performance, the following items should be checked daily:
•ELECTRIC CORD and/or REEL—Replace cord reel if cord is worn or frayed, 3 pronged plug is broken or
reel will not retract. Be sure power outlet provides protection through an operating “Ground Fault Circuit
Interrupter” (GFCI).
•SEAT AND MOUNTING—Tighten if necessary. If cracks or rust occur, or if seat rocks loosely, replace at
once. Lubricate tracks with Vaseline as required. Make sure Seat Lock is in good working condition.
•SEAT SWITCH—Test and replace if not working properly. Cart must stop when weight is removed from seat.
•THROTTLE—Test for smooth “start, acceleration, deceleration, and stop.” Repair if necessary. Charge or
replace battery if needed.
•ANTI-TIP CASTERS—Replace if broken. Maintain height adjustment of 3/8" to 1/2" above floor level.
•BRAKES—Test to be sure cart stops.
•GENERAL—Repair or replace any component that would cause a potential safety hazard.
•APPEARANCE—Wipe off and clean as needed for customer satisfaction and for stores public image.
Daily Maintenance Check List
Battery Charging
•Install a Ground Fault circuit interrupter (GFCI) in the electrical circuit wherever the cart is to be charged.
This is to protect against any possible shock hazard.
• AC voltage required is 120V AC. The current draw is 1.5 amps. The charger output will be below 6 amps,
DC, to the battery.
•Charge battery nightly after daily use. When the battery is fully charged, the charger will maintain
a “float voltage” which will not damage the battery.
•One complete charge will allow up to 5 days of normal grocery operation before battery is completely
discharged. A fully discharged battery will take 20 hours to fully charge, so it is best not let the battery become
completely discharged.
•Do not store the cart with a discharged battery for more than 30 days, as this can cause premature
battery failure. Fully charge the battery at least every 30 days, if in a low usage location.
• To determine if the charger is working properly, remove the rear cover, plug the charger into a GFCI protected
line. The Charger light should be yellow, if charging, and green if the battery indicates fully charged. The red
light indicates the charger is plugged in.
•No maintenance of battery is required. The battery is maintenance fee, and water cannot be added.
Note: Under normal conditions, the battery will last 18 months or longer if the above
recommendations are followed. Replace with only original Mart Cart Battery. Mart Cart is
not responsible for any adverse effects caused be replacement with any other type of battery.
Mart Shopper Labels
Note: All labels on this page are not to scale.
•Replace labels if Damaged,
Lost or Unreadable!

[5]
[16]
Mart Cart and MARTMATE
Read The Light Bar Display Under Load.
• A true indication of battery level can be seen on light bar display when accelerating cart to full speed.
• To test the battery, sit on cart seat, turn on the key switch, place soft touch switch in forward, twist throttle
grip fully on.
MART SHOPPER
To test the battery condition of the Mart Shopper, sit on cart to activate the seat switch, turn the key switch
to the on position, select Neutral by placing the FWD/REW switch in the middle position, and twist the throt-
tle fully on. If the green light does not come on, recharge battery.
IMPORTANT: Your cart has been equipped with a gel-cell battery during the manufacturing process as original
equipment. The manufacturer recommends that you replace the original battery only with the same type and rating
to prevent damage to your cart’s internal components, charging system, or personal injury to you and your customer.
Battery Condition Test
Battery Replacement
Seat Lock & Chair Support Tube Lock
Seat Switch
MARTMATE & Mart Shopper
To Replace Battery: (Read precautions on battery-avoid any sparks)
1. Turn off key switch and remove key. Disconnect charger cord from wall outlet, if plugged in.
2. For MARTMATE and Mart Shopper pull chair release at base of support tubes and swing chair back-
wards. Lift rear housing cover off cart. For Mart Carts, remove rear cover by removing S.S. screw or knob in
front of cover and twisting the two locking tabs under the back and rear side of the cart frame. Disconnect
seat switch wires if necessary.
3. Remove tie down strap from battery.
4. Disconnect the negative and positive wire bundles from the two battery posts and remove the battery.
CAUTION: Do not cross battery posts with metal object!
5. Install new battery with the negative post (-) towards the left front of cart-farthest away from the drive wheel.
6. Connect the red leads to the positive post (+) first. Connect the black leads to the negative post (-).
Reposition protective cover over positive post.
7. Secure battery with rubber strap (Check condition of strap and replace if necessary), or hold down bracket.
8. Before reinstalling cover, check wheel condition, belt condition and tension, and general condition of
other components.
9. Reinstall rear cover, and chair, making certain the chair support tubes are securely latched on the MART-
MATE and Mart Shopper and front and rear fastening is accomplished on Mart Cart rear cover. Make sure
seat switch wires are connected.
10.Test cart for proper operation. Charge battery if necessary.
• The seat lock and the chair support tube lock should be inspected daily for proper function. The
release/locking arm should move freely and spring back into locking position. If return spring is broken, DO
NOT USE cart until spring is replaced.
• The seat switch is located under seat. Pressure (Weight) on the seat
closes the control circuit, and allows the cart to operate.
•Be Responsible: Recycle old battery or dispose
of according to local or national codes.
Note: If your cart is equipped with the DAAS System, please contact the service department at
[phone] or [phone] for DAAS equipment pictorial diagram.
KEY SWITCH
HORN BUTTON
N.O. PUSH
HORN BEEPER
CRIMP-ON
CONNECTOR
BLACK BLACK
BLACK
ZENER DIODE
BLACK
RED
RED
RED
BLUE RED
RED
WHITE
GRAY
YELLOW
BROWN
ORANGE
GREEN
RED
B
RED
POWER INDICATOR
GREEN
BATTERY INDICATOR
POTENTIOMETER
FORWARD-BEVERSE
PULSE WIDTH
MODULATOR
“DRAIN WIRE” &
BLACK GROUND
GROUND
(FRAME OF CART)
GREEN
BLACK
RED
YELLOW (Y2)
BROWN
RED
RED
WHITE
BLUE
BLACK
BROWN
BLACK
RED
BLUE
“DRAIN WIRE”
TO STEERING
COLUMN
NYLON
CLAMP
SEAT SWITCH
25 AMP
CIRCUIT
5 AMP CIRCUIT
BREAKER
RED
RED BROWN
BATTERY
12V DC CHARGER
RED
MOTOR
SHEIDED CABLE
MC-01001-MS PICTORIAL
WIRING DIAGRAM
Mart Shopper Wiring Diagram
FIGURE 8
10-PIN CONNECTOR
1. BROWN
2. YELLOW-CABLE
3. GRAY
4. GREEN
5. WHITE
6. RED
7. Y2
8. NOT USED
9. ORANGE
10. NOT USED
280-1131-02 ECN 058

[15]
[6]
Throttle Linkage Replacement
1. Turn off key switch.
2. Remove control box cover. Refer to figure #1. Examine linkage, adjust or replace as necessary.
3. To free the ball end of the linkage, the inner throttle tube (See Figure #2) must be rotated towards the front
of the cart. This may be done by removing the upper and lower clamp halves.
4. Rotate the inner throttle tube forward until the ball end of the linkage is visible and removable.
5. Disconnect the other end of the linkage from the throttle plate. (Figure #1)
6. Install new linkage by inserting ball end into hole and slot of inner throttle tube. Be certain cable is in slot.
Hold hand tension on cable while rotating throttle grip backwards so as to spool up linkage around inner throttle
tube. The linkage should wrap around inner throttle tube about 3/4 turn.
7. Re-install clamp halves on throttle grip. Be certain that flat handles on grips are parallel to control box mounting plate
8. Attach other end of linkage to throttle plate. Secure with flatwashers and “E” ring.
9. Twist the throttle grip to test the throttle actuation and security of the linkage to the inner throttle tube and throttle.
10.Turn on key switch and test cart for proper operation. The motor circuit should be activated after an approximate
35-40 degree twist of the grip.
11.The potentiometer may require resetting for accurate throttle response. This may be accomplished by
loosening the set screw in collar of throttle plate, it should be adjusted to allow the throttle grip to rise 35-40
degrees before the motor circuit is activated. Test throttle linkage with throttle in full “ON” position. The cable
should still be able to be depressed slightly. (This assures that the potentiometer is not in danger of breaking its
internal stop). Make sure cart stops when throttle is released.
12.After final inspection, reassemble the control box, being sure that all wires are tucked up and out of the way
of the new throttle linkage.
IMPORTANT: Check Throttle Return
Spring for wear...replace If worn.
MOUNT PLATE
#200-1429
LINKAGE
#200-1427
Mart Cart & MARTMATE
BOTTOM PLATE
#200-1226
POTENTIOMETER
#200-1426
“U” BRACKET
#200-1060
CIRCUIT BOARD
#200-3203
KEY SWITCH
#200-1640
CONTROL BOX COVER
#200-1038
“L” BRACKET
#200-1061
THROTTLE RETURN SPRING
#200-1291
THROTTLE PLATE
#200-1062
“E” RING
#200-1741
SOFT TOUCH SWITCH PAD
#200-3300
For the Mart Cart, MARTMATE and Mart Shopper
FIGURE 1
Mart Shopper Exploded View
FIGURE 7
Item Part # Description
1 000-1235 Nylon Washer
2 280-1028 Front Cover
3 200-1192 Inner Throttle Tube
4 000-1404 Roll Pin
5 280-1027 Floor Plate
8 200-1428 Base Mount Plate
7 200-1228 Bottom Plate
8 280-1135 Control Box Cover
9 280-1122 Rear Drive Wheel Assembly
10 280-1009 Seat Mount Tube, Rh
11 200-1409 Throttle, Lh
12 200-1551 Basic Seat Assembly
13 200-1553 Seat Switch
14 280-1010 Seat Mount Tube, Lh
15 200-1840 Key Switch
18 000-1338 Grip, Red Vinyl
17 280-1049 Seat Latch Rod
Item Part # Description
18 200-1104 Drive Pulley
19 200-1091 Drive Motor
20 280-1028 Rear Cover
21 200-1819 Battery Charger
22 200-3208 "Pwm" Controller
23 280-1180 Charger Cord
24 200-1006 Battery, Gel Cell
25 280-1072 Bumper Tube
28 280-1124 Wheel Assembly
27 000-1075 "E" Ring Retainer, 5/8"
28 000-1071 Flatwasher, 5/8"
29 000-1248 Spacer
30 200-1021 Circuit Breaker, 25a
31 200-1024 Circuit Breaker, 5a
32 200-1549 Idler Spring
33 200-1052 Caster, Anti-Tip
34 280-1053 Drive Belt
Item Part # Description
35 200-1547 Idler Mount Bar
38 200-1106 Idler Pulley
37 280-1020 Front Axle Shaft
38 280-1022 Wheel Assembly
39 000-1070 Spacer
40 000-1211 Washer, Nylon, 5/8"
41 000-1075 "E" Retainer, 5/8"
42 280-1087 Steering Fork Structure
43 280-1148 Basket Mount Tube
44 200-1151 Front Shopping Basket
45 200-1115 Plate,"Valued Customers"
46 280-1024 Steering Column
47 280-1037 Operating Instruction Plate
48 280-1038 Warning Plate
49 200-1408 Throttle Grip, Rh
50 280-1187 Battery Strap
51 200-1140 Main Frame
2
134
6
5
7
8
9
12
13
14
20
16
17 21
50 22
24
23
25
27
26
29
30
31
51
33
28
19
18
34
36 35
32
11
10
15
49
48
46
43
43
44
45
42
41
40
39
38
37
47

[7]
[14]
Throttle Grip Assembly
Cord Reel (Mart Cart)
Variable Speed Control
Use factory provided
plastron screws
COLUMN, STEERING #200-1030
(MART CART) (#280-1024 MARTMATE
& MART SHOPPER)
FIGURE 2
GRIP, VINYL (RED)
#000-1338
THROTTLE GRIP, R.H.
#200-1406
WASHER, NYLON 5/8” I.D.
#000-1211
INNER THROTTLE TUBE
#200-1192
SCREW, #6-32 X 5/8
PHIL TRUSS HD
#000-1117
PIN, SPRING 1/8 X 1-1/4 LG.
#000-1404
CABLE, THROTTLE
ASSEMBLY
#200-1427
TEK SCREW, #6 X 3/8
#200-1411
(MODIFIED #000-1305)
CLAMP, LOWER HALF
#200-1407
NYLOCK HEX NUT, #6-32 ZP
#000-1339
SCREW, PLASTRON,
#8-10 X 5/8 PHIL PAN HD
#000-1403
For the Mart Cart, MARTMATE
and Mart Shopper
CLAMP, UPPER HALF
#200-1408
•The cord reel is provided as a convenient tool for recharging your cart on a regular basis. When not in use,
the cord is safely tucked away out of sight.
• The cord reel will give you years of trouble-free service providing the simple operating instructions posted
on the cart are followed. (See “Recommended Operating Procedures”).
•Cord reel failures are due mostly to abuse. Two common abuses are: tugging on cord to pull plug from outlet,
and not allowing reel to retract the cord. Inspect daily the condition of cord, plug and reel. Replace if necessary.
•The cart’s speed is regulated by a potentiometer. This provides extremely smooth acceleration from
0 to 1.9 MPH, and is located in the control box on the steering column.
IMPORTANT: A Ground Fault Circuit Interrupter (GFCI) should be used in
your stores electrical outlet where you intend to draw current to charge your cart.
Martmate Labels
Note: All labels on this page are not to scale.
•Replace labels if Damaged, Lost or Unreadable!

[13]
[8]
•The Foot Brake should be tried daily for proper operation. Repair or replace any damaged or worn parts.
Foot Brake (mart cart)
Circuit Breaker
Charging
Control Box
Drive Belt
•Check for belt alignment between drive and wheel pulleys. Belt should run true with no side misalignment
and should also be centered over tension idler pulley.
• The belt tension idler provides automatic belt tensioning; however, it must be initially set so that the belt
has a deflection of 1/2" to 3/4".
• To increase idler tension, re-hook spring into the next further chain link.
• The circuit breaker is designed to protect your electrical system from transient overloads or electrical
shorts. Either could cause serious damage without a circuit breaker to open the circuit.
• The circuit breakers are a manual reset type, and are rated at 5 and 25 amps. Each requires manual
resetting once it has been tripped. They are located underneath the seat on the right hand side of the
Mart Cart. On the MARTMATE and Mart Shopper they are found underneath the left rear corner and can
be reached by hand from outside the cart.
•HOW IT WORKS: When the power supply cord is plugged into the stores electrical outlet the battery
charger is energized. The charger sends approximately 14.5 volts to battery for charging. A third wire (Yellow)
from the charger output inhibits the PWM until the power to the charger is disconnected. The motor circuit is
interrupted until charging is complete.
•CHARGING: The cart will not move under power when the battery is being charged. If the cart moves
while plugged in, check the power to your outlet before calling for service.
•The master control box for the Mart Cart and MARTMATE is located on top of the steering column. It contains the
“Forward, Neutral, Reverse” switch pad, battery condition indicator, horn and key switch (key switch optional).
•The cover can be removed by removing the four side screws. The control circuit board can be replaced
if necessary.
• The master control for the Mart Shopper is also located on top of the steering column. It contains the
“Forward, Neutral, Reverse” rocker switch, battery condition indicator, horn and key switch.
Motor Maintenance
•There is no scheduled maintenance required. However, when the rear cover of the cart is removed for other
reasons (Such as battery replacement) the motor should be examined.
• What to look for: Check the belt tension, check for any motor shaft seal leakage, check the motor mounts,
check the brushes at least once every 5 years.
•Motor brushes-there are two brushes at the rear end of the motor. They are each located inside a small round plastic
housing. A small screwdriver may be used to back out each brush. If the motor stops running, check the brushes.
Note: If your cart is equipped with the DAAS System, please contact the service department at
[phone] or [phone] for DAAS equipment pictorial diagram.
10-PIN CONNECTOR
1. BROWN
2. YELLOW-CABLE
3. GRAY
4. GREEN
5. WHITE
6. RED
7. Y2
8. NOT USED
9. ORANGE
10. NOT USED CURLY CORD
STANDARD
CONTROL CIRCUIT BOARD
& MEMBRANE SWITCH
KEY SWITCH
SEAT SWITCH
25 AMP
CIRCUIT
5 AMP CIRCUIT
BREAKER
BATTERY
12V DC CHARGER
OPTIONAL
SAFETY STOP
(FRONT)
RED
RED
PURPLE
RED
RED
RED
RED
RED
CIRCUIT BOARD
7-PIN CONNECTOR
1. PURPLE-RIGHT SIDE
WHEN ASSEMBLED
2. RED
3. WHITE
4. ORANGE
5. GREEN
6. BLUE
7. BLACK
POTENTIOMETER
MOTOR
PULSE WIDTH
MODULATOR
GROUND
(FRAME OF CART)
OPTIONAL
SAFETY STOP
(REAR)
“DRAIN WIRE”
TO STEERING
COLUMN
NYLON
CLAMP
GRAY
BLACK
YELLOW Y2
YELLOW
BROWN BROWN
BROWN
BLACK
BLACK
WHITE
SHEIDED CABLE
BROWN
BLUE
BLUE
MM-01001 PICTORIAL
WIRING DIAGRAM
Martmate Wiring Diagram
FIGURE 6

[9]
[12]
38
40
48
45
58
48
21
20
18
5
27
39 38 28
62
24
54
52
26
31
30
29
49
34
36
33
32
60
55
12
13
14
2
51
11
16
4
25
12 59 710
22
61 9
1
8
15
57
19
17
6
56 35
3
53
46
50
CORD REEL OUTLET
SERIAL
NUMBER
47
37 41 23 42, 43, & 44
Mart Cart Exploded View
200-2020-02 ECN 075
FIGURE 3
Item Part # Description
1 200-1000 Frame Structure, Chassis
2 200-1001 Frame Structure, Steering Support
3 200-1003 Frame Structure, Seat Support
4 200-1754 Steering Fork Assembly
5 200-1030 Column,Steering
6 200-1053 Bracket, Anti-Tip
7 200-1109 Brake Pedal
8 200-1087 Spring, Brake Arm
9 200-1086 Brake Arm Structure
10 200-1108 Pad, Brake
11 200-1431 Drive Wheel W/16" Pulley
12 200-1430 Wheel & Tire, Front & Left Rear
13 200-1004 Battery Charger W/38"Cord
14 200-1006 Battery, Gel Cell, 55 Amp
15 200-1253 Front Cover Assembly
16 200-8015 Trim (Front Cover)
17 200-1326 Floormat, Flex Trace
18 200-1640 Key Switch
20 200-1166 Basket Support Tube, Lh
21 200-1167 Basket Support Tube, Rh
Item Part # Description
22 000-1095 Spring, Lock Bar Retainer
23 200-1192 Inner Throttle Tube
24 200-8060 Rear Cover Assembly
25 200-1755 Front Axle
26 200-8025 Trim, Rear Cover
27 200-1429 Control Box Mount Plate
28 200-1722 Seat Assembly
29 200-1091 Electric Motor, 12 V dc
30 200-1105 Drive Pulley, 2" Dia.
31 000-1107 Key, Motor Shaft
32 200-1641 Idler Pulley
33 200-1548 Idler Spring
34 200-1547 Idler Arm
35 000-1423 Idler Chain, 4 Link
36 000-1424 Idler Chain, 7 Link
37 200-1406 Throttle Grip, Right
38 000-1338 Hand Grip, Red Vinyl
39 200-1409 Throttle Grip, Left
40 200-1407 Throttle Clamp Half, Lower
41 200-1408 Throttle Clamp Half, Upper
item Part # Description
42-44 See page 6
45 200-1802 Basket, Front, Shopping
46 200-3208 Pwm Motor Controller
47 200-1387 Operating Instruction Plate
48 200-1386 Warning Plate
49 200-1393 Cord Reel
50 200-1027 Battery Strap
51 200-1303 Drive V-Belt
52 200-1063 Scuff Guard
53 200-1021 Circuit Breaker, 25 Amp
54 200-1024 Circuit Breaker, 5 Amp
55 000-1075 "E" Clip
56 200-3225 Wiring Cable, 10 Wire
57 200-1553 Seat Switch, Twistlock
58 200-1155 Valued Customer Plate
59 200-1052 Caster, Anti-Tip
60 200-1556 Motor Mount Plate
61 200-1206 Locking Bar (Rear Cover)
62 200-1559 Wiring, Seat Switch
Martmate Exploded View
FIGURE 5
Item Part # Description
1..........200-1235 ....Nylon Washer
2..........280-1028 ....Front Cover
3..........200-1192 ....Inner Throttle Tube
4..........000-1404 ....Roll Pin
5..........280-1027 ....Floor Plate
6..........200-1428 ....Base Mount Plate
7..........200-1228 ....Bottom Plate
8..........200-1038 ....Control Box Cover
9..........200-3300 ....Membrane Switch
10........280-1023 ....Rear Drive Wheel Assembly
11........280-1008 ....Seat Mount Tube, Rh
12........200-1408 ....Throttle Grip, Lh
13........200-1551 ....Basic Sea T
14........200-1553 ....Seat Switch
15........280-1010 ....Seat Mount Tube, Lh
16........200-1280 ....Arm Rest
17........000-1338 ....Grip, Red Vinyl
18........280-1048 ....Seat Latch Rod
Item Part # Description
19........200-1104 ....Drive Pulley
20........200-1091 ....Drive Motor
21........280-1028 ....Rear Cover
22........200-1818 ....Battery Charger
23........200-3208 ....“Pwm” Controller
24........200-1008 ....Battery , Gel Cell
25........280-1078 ....Cord, Power
26........280-1072 ....Bumper Tube
27........280-1022 ....Wheel Assembly
28........000-1075 ....“E” Ring Retainer, 5/8"
29........000-1071 ....Flat Washer, 5/8"
30........000-1248 ....Spacer
31........200-1021 ....Circuit Breaker, 25a
32........200-1024 ....Clrcut Breaker, 5a
33........280-1140 ....Main Frame
34........200-1548 ....Idler Spring
35........200-1052 ....Caster, Anti-Tip
36........280-1063 ....Drive Belt
Item Part # Description
37........200-1647 ....Idler Mount Bar
38........200-1841 ....Idler Pulley
39........280-1020 ....Front Axle Shaft
40........280-1022 ....Wheel Assembly
41........000-1070 ....Spacer
42........000-1211 ....Washer, Nylon, 5/8"
43........000-1075 ....“E” Retainer, 5/8"
44........280-1097 ....Steering Fork Structure
45........280-1148 ....Basket Mount Tube
46........200-1161 ....Front Shopping Basket
47........200-1155 ....Plate, “Valued Customers”
48........280-1024 ....Steering Column
49........280-1037 ....Operating Instruction Plate
50........280-1038 ....Warning Plate
51........200-1406 ....Throttle Grip, Rh
52........280-1157 ....Battery Strap
46
47
45
48
38
39
35
33
32
31 30
29
27
28
25
22
52
21
15
14
16
13
12
11
9
8
2
18
17
23
26
24
36
34
19
20
10
37
49 50
3
147
6
51
5
45
44
43
42
41
40
280-3312-01 ECN 076

[11 ]
[10]
MC-02002 PICTORIAL
WIRING DIAGRAM
CIRCUIT BOARD 7-PIN
CONNECTOR
1. PURPLE-RIGHT SIDE
WHEN ASSEMBLED RED
2. WHITE
3. ORANGE
4. GREEN
5. BLUE
6. BLACK
10-PIN CONNECTOR
1. BROWN
2. YELLOW-CABLE
3. GRAY
4. GREEN
5. WHITE
6. RED + R2
7. YELLOW
8. NOT USED
9. ORANGE
10. NOT USED
POTENTIOMETER
CONTROL CIRCUIT BOARD
& MEMBRANE SWITCH
KEY SWITCH
SEAT SWITCH
5 AMP CIRCUIT
BREAKER
BREAKER
25 AMP
CIRCUIT
BREAKER
BATTERY
12V DC
MOTOR
PULSE WIDTH
MODULATOR
CHARGER
CORD REEL
GROUND
(FRAME OF CART)
OPTIONAL
SAFETY STOP
(FRONT)
OPTIONAL
SAFETY STOP
(REAR)
“DRAIN WIRE”
TO STEERING
COLUMN
NYLON
CLAMP
GRAY
BLACK
YELLOW
BROWN
RED
RED
RED
RED
RED
YELLOW
PURPLE
BLACK
“DRAWING WIRE”
BROWN
BROWN
RED
RED
R2 RED
BLUE
Mart Cart Wiring Diagram
Note: If your cart is equipped with the DAAS System, please contact the service department at
[phone] or [phone] for DAAS equipment pictorial diagram.
FIGURE 4
Note: All labels on this page are not to scale.
Mart Cart Labels •Replace labels if Damaged, Lost or Unreadable!