Mastip iB6 User manual

smart hot runner solutions
www.mastip.com
iB6 & iB12 Integrated
Temperature Controller
User Guide


Temperature Controller iB6 / iB12
© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
3
Precautions
Use of this equipment in a manner not specified by the manufacturer
may impair protection provided by the equipment.
In addition to presenting a potential fire hazard, high voltage and high
temperature can damage equipment and cause severe injury or death.
When installing or using this instrument, follow all instructions carefully
and use approved safety controls.
Hazardous potentials exist on components inside the controller. Always
disconnect AC power to the mainframe when servicing the controller.
Because these temperature controls or associated equipment may not
always fail safe, an approved temperature and/or pressure safety control
should be used for safe operation.
Turn off power to the controller before cleaning the exterior of the
controller.
Failure to observe these precautions can result in exposure to a
potentially lethal shock hazard.
All wiring should be done by an experienced technician. The controller
and wiring should be installed in accordance with national and local
electrical codes. To avoid serious personal injury and damage to
equipment, follow all warnings and cautions provided in the hardware
setup instructions.
WARNING
1.0 Introduction
If a controller shows signs of having been damaged during shipping, do
not power up or install the controller. Save all packing materials and
report any damage to the carrier immediately.
Do not locate this instrument where it may be subjected to excessive
shock, vibration, dirt, moisture, oil, or other liquids.
This is a Class A product. In domestic environment this product may
cause radio interference in which case the user may be required to take
adequate measures.
Specified operating ambient temperature is 0 to 50 °C (32 to 122 °F).
CAUTION

© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
4
Temperature ControlleriB6 / iB12
Table of Contents
Contents
1.0 Introduction
1.1 About this User Guide
1.2 iB6 & iB12 Features and Benefits
1.4 What Happens When You Power Up the Controller
2.0 Setup Sequence
3.0 User Interface
3.1 Overview
3.2 LED Status and Button Functions
3.3 Selecting One or All Zones
3.4 Mode of Operation
3.5 Changing the Setpoint
3.6 Changing a Configuration Parameter Value
3.7 Configuration Menus and Factory Settings
4.0 Alarms and Alarm Indication
4.1 Types of Alarms
4.2 Alarm Indication
4.3 Silencing Alarm Beep
4.4 External Indication
4.5 Alarm Priorities
5.0 Parameter Characteristics
5.1 Introduction
5.2 Input Parameters
5.3 Boost Parameters
5.4 Control Parameters
5.5 Display Units
5.6 Alarm Parameters
5.7 Supervisor Parameters
6.0 PID Controller Tuning
6.1 Introduction
6.2 Procedure for Autotuning
6.3 Autotune Errors
6.4 Manual Tuning (Zeigler-Nichols PID Method)
7.0 Restricting Access to Controller Functions
7.1 Introduction
7.2 Procedure
8.0 Resetting Parameters to the Default Values
8.1 Introduction
8.2 Procedure
pg
6
6
6
9
10
12
12
13
14
14
15
15
16
18
18
18
18
18
19
20
20
20
21
22
24
25
26
29
29
29
30
31
32
32
32
33
33
33
1.0 Introduction

Temperature Controller iB6 / iB12
© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
5
Table of Contents
Contents
9.0 Wiring
9.1 Power 16 Pin Female for iB6
9.2 Thermocouple 16 Pin Male for iB6
9.3 Power 24 Pin Female for iB12
9.4 Thermocouple 24 Pin Male for iB12
10.0 Index
pg
34
34
35
36
37
38
1.0 Introduction

© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
6
Temperature ControlleriB6 / iB12
1.0 Introduction
PV
SP
PV
SP
285
60%
251
250
250
250
250
250
252
250
250
249
285
60%
251
250
250
250
250
250
252
250
250
249
PV
SP
1 2 3 4 5 6 F C
285
60%
251
250
250
250
250
250
252
250
250
249
iB6 Operating Display
iB12 Operating Display
1.1 About this User Guide
This user guide contains all the information needed to configure and operate the iB6 and iB12
Integrated Temperature Controllers.
Wiring diagrams, mounting instructions and other information about installing the hardware are on
the installation diagrams shipped with the unit.
1.2 iB6 & iB12 Features and Benefits
1.2.1 Multi-Zone Control with Convenient User Interface
A single iB6 Temperature Controller can provide microprocessor-based control of up to six zones;
a single iB12 Hot Runner controller can control up to twelve zones. Zones can be configured
individually or all zones can be configured simultaneously.
During operation the front panel simultaneously displays the process value and setpoint for every
zone. LEDs for each zone indicate the type of control (open or closed loop), output status, alarm
status, boost status and standby status. Buttons on the front panel make it easy to change the
setpoint, mode and configuration parameter values for one selected zone or all zones.
The front panel also has buttons to:
• start the boost for all zones,
• put all zones in Idle or all Idle zones in the Run state,
• silence the audible alarm.
When necessary, access to function buttons on the front panel can be restricted.
Refer to Section 7. for details on how to enable or disable functions.

Temperature Controller iB6 / iB12
© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
7
1.2.2 PID Control with Autotuning
When an iB6 or iB12 zone is in Normal (closed loop) mode, Proportional-Integral-Derivative (PID)
control is provided. The iB6 and iB12 Temperature Controllers also support Manual (open loop)
mode that overrides automatic control. In Manual mode you control the output by entering a fixed
output percentage value.1A zones transfer from PID to manual is “bumpless” when the process
value is within 5 °C (9 °F) of the setpoint.
Using PID control, the controller modulates output power by adjusting the output power
percentage within a configurable proportional band. Power is proportionally reduced as the
process temperature gets closer to the setpoint temperature.
The configurable derivative action affects the output based on the rate of change of the process
value.
The integral action affects the output based on the duration of the process value’s variation from
the setpoint. In the iB6 and iB12 Temperature Controllers, the integral (reset) action is always
equal to six times the configured derivative (rate) action.
An Autotune function is standard on every iB6 and iB12 Temperature Controller. This feature
for easy tuning of the proportional and derivative, components of the control algorithm can be
initiated every time the controller is powered up, once when the controller is set up regardless
of success (and again by changing a parameter value), once only if successful (repeated at each
power up until successful), or never.
Instructions for tuning the controller automatically and manually are in Section 6.
1.2.3 CompuStep®Soft Start for Heater Bake Out
All iB6 and iB12 Temperature Controllers support the CompuStep®soft start feature, which
allows slow dissipation of moisture in heaters by gradually applying power to the heaters. Using
this feature helps extend the life of the heaters and the moulds. When a soft start is executed,
single cycle bursts start at 5% output power and step up the output 5% every 30 seconds.
• The soft start when the controller is in Normal (closed loop) mode lasts five minutes or until
the process temperature reaches 93 °C (200 °F).
• The soft start when the controller is in Manual (open loop) mode continues until the output is
the lower of 50% or the target Manual mode output percent.
By default, a soft start will be executed:
• Every time the controller starts (after being taken out of Idle) and the process value is less
than 93 °C (200 °F), and
• Every time the controller is returned to Normal (automatic) operation and the PV is less than
93°C (200 °F).
1.0 Introduction
1Use of a fixed output percentage is also possible under other circumstances. Configuration parameters let you specify a fixed
output to be used as a failsafe action, a different fixed output percentage to be used in standby mode, and another fixed output
percentage used during the boost function described in 1.2.4.

© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
8
Temperature ControlleriB6 / iB12
1.0 Introduction
1.2.4 Programmable Boost Function
Every iB6 and iB12 Temperature Controller supports a boost function. For each zone you can use
the Boost Config menu to configure a special setpoint (closed loop boost) or a special fixed output
percentage (open loop boost) to be used when the boost button is pressed.
The boost function will remain active until:
• the configured boost duration time has expired, or
• you use the mode/enter button to take a zone out of boost mode before the expiration of the
boost duration.
1.2.5 Process-Protection Features
Process-protection features are standard on all iB6 and iB12 controllers.
These features include:
• high and low deviation alarms
• high temperature safety limit
• loop break detection
• failsafe operation in case of sensor problems
1.2.6 Security
The iB6 and iB12 front panels include buttons that can be used to change the selected zones setpoint
and mode and to boost the output temporarily by a configurable amount. Users who know the
Supervisor password can limit access to these buttons on the front panel, plus limit configuration
access. (Units are shipped with password protection disabled.)

Temperature Controller iB6 / iB12
© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
9
1.0 Introduction
1.4 What Happens When You Power Up the Controller
When an iB6 or iB12 Temperature Controller is powered up using the switch on the back, all
LEDs and all elements in the LCD display light briefly, and then software versions (of the display
and the controller hardware) are displayed.
At the conclusion of the startup process, the process values and setpoints for all zones are
displayed. Only the green LED for the display unit of measure (Celsius or Fahrenheit) is lit.
All zone outputs will be off because the unit starts up with all zones in the Idle state.
Briefly pressing the run/idle button on the front of the case puts all zones that are currently
Idle in the Run state. (Pressing the button again for at least two seconds puts all zones in Idle.)
In each zones column of LEDs, the green LED in the closed loop or open loop row is lit to
indicate the type of control.
The green LEDs in the output row indicate whether the zones outputs are on (LED lit) or off.
For more information about the user interface, see the Section 3.
When zones go into the Run state, the effect on each zones output depends on the value of the
Startup Mode parameter configured using the Control Config menu.
Refer to 5.4 for Startup Mode parameter details

© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
10
Temperature ControlleriB6 / iB12
2.0 Setup Sequence
2.1 Setup Sequence
The following list summarises the configuration and startup tasks to be accomplished once the
controllers are wired as shown on the diagrams shipped with the unit.
Refer to Section 5 for information about all configuration parameters, parameter interactions and valid ranges.
1) Turn on the controller using the switch on the back (shown below). When the unit is powered
up, the controller goes through its startup sequence (see 1.4), and then the process value and
setpoint for every zone (the standard operating display) are shown. All zones will be Idle (all
outputs off).
If the controller has already been wired to the sensors and heaters, do NOT push the run/idle
button on the front of the case until after you have configured the zones and entered custom
setpoints. When zones are taken out of Idle, their outputs may go on unless you change the
default parameter values.
2) Take unneeded zones out of service by setting them to Offline.
a) Select a zone by pressing the zone selection button until only that zones
PV and SP are displayed. (Zone numbers are above the column of status LEDs
for each zone.)
b) Access the mode-selection function by pressing the mode/enter button .
c) Step through the possible modes by pressing the button repeatedly until “Offline”
is displayed.
d) Exit the mode-selection function by pressing the menu-access/exit button .
A confirmation message will be displayed briefly and then the PV and SP for the zone will
be displayed as “OFF.”
3) Notice that the green C (for Celsius) or F (for Fahrenheit) LED is lit. This LED indicates the unit of
measure for the process values and setpoints displayed.
If you want to change the unit of measure used for temperature displays:
a) With any zone selected, press and hold the menu-access/exit button until the name of
a configuration menu is displayed.
b) Step through the menus by pressing repeatedly until the Display Config menu name is
displayed.
c) To access the Display Units parameter, press . The currently selected unit of
measure will alternate with the parameter name on the lower line of the display. Notice
that an asterisk *is displayed instead of a zone number. This asterisk indicates that the
parameter applies to all zones.

Temperature Controller iB6 / iB12
© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
11
2.0 Setup Sequence
d) Change the unit of measure by pressing or .
e) Exit the menu system by pressing and holding for several seconds. The PV and SP
for all zones (except any offline zones) will be displayed in the selected unit of measure.
Other temperature values previously entered while a different unit of measure was in use
will be converted automatically.
4) If the factory settings listed in subsection 3.6 are not appropriate for your application, you can
change a parameter value for one or all zones.
a) To select one zone, press repeatedly until only that zones PV and SP are displayed.
To select all zones, press repeatedly until the PV and SP for all zones are displayed
with asterisks between the PV and SP for zones 3 and 4 (refer to the image below) on
an iB6 unit. (On an iB12 unit, asterisks will also be displayed between the PV and SP for
zones 9 and 10.)
b) Press and hold to enter the menu system.
c) Step through the menus by pressing repeatedly until the name of the menu you want
is displayed.
d) Step through the menu items by pressing until the parameter you want is displayed,
alternating with its current value.
e) Change the value by pressing or . When changing a numerical value, you can hold
down an arrow button for fast changes.
f) Exit the menu system by pressing and holding for several seconds.
Note that the default High [Temperature] Safety [Limit] (a Supervisor parameter) is Off
by default. If you want the controller to turn off the output to a zone that exceeds the high
limit, change the value of the High Safety parameter.
5) iB6 and iB12 units are shipped with the Supervisor password set to 100, which disables
password protection. If you want to limit access to the Superv [Supervisor] Config menu, change
the Supervisor password from the default 100. As long as the password is 100, no password will
be required to access all functions (except settings on the Factory Config menu).2
6) Change Normal mode (closed loop) setpoints or Manual mode (open loop) output percentage by
selecting a zone, and then pressing or to change the setpoint or output percent. A few
seconds after you stop pressing an arrow button, the main display (PV and SP) will return.
Tip: If all zones are in the same mode (Normal or Manual), you can select all zones as described
above, and then change the setpoint temperature or manual mode output percentage for all
zones simultaneously.
7) Autotune all zones that will operate in Normal (closed loop) mode; see Section 6. When
Autotuning has been completed successfully for all Normal zones, the controller is ready to use.
The appropriate green status LED in the column of LEDs for each zone will be lit:
for Normal (open loop)
250
250
248
250
2The Factory Configuration password is available only from Mastip Technical Support.

© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
12
Temperature ControlleriB6 / iB12
3.0 User Interface
PV
SP
PV
SP
285
60%
251
250
250
250
250
250
252
250
250
249
285
60%
251
250
250
250
250
250
252
250
250
249
PV
SP
1 2 3 4 5 6 F C
285
60%
251
250
250
250
250
250
252
250
250
249
iB6 Operating Display
iB12 Operating Display
for Manual (closed loop)
for Standby
If the zone is configured to start up in Idle after the run/idle button has been pressed, no
status LED will be lit.
Whenever a zones output is on, its green output LED is lit.
3.1 Overview
During operation, the front panel contains a two-line display that displays the PV (process value) and
SP (Normal (closed loop) mode setpoint or Manual (open loop) mode output percentage) for each
zone during normal operation. Zone numbers are under the display. PV and SP values are displayed
in the unit of measure (degrees C or degrees F) indicated by the lit green “C” or “F” LED.
This display can also be used to view and change controller settings as described in subsection 3.5.
Parameters are grouped into menus. An overview of the menus is in subsection 3.6
If a zone is in alarm, an alarm code alternates with the SP value.
Alarm codes and priorities are listed in Section 4.5

Temperature Controller iB6 / iB12
© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
13
3.2.2 Button Functions
Buttons provide access to all controller functions3. The purposes of the buttons are shown below.
³ The Superv [Supervisor] Config menu can be used to disable the Boost and mode buttons, and to prevent operators from changing
the setpoint or configuration parameter values.
3.0 User Interface
3.2 LED Status and Button Functions
3.2.1 LED Symbols
A column of LEDs for each zone indicates statuses for the zone and its output.
LED Description LED Description
Output: lit green when the zones output
is on
Open Loop: lit green when the zone is in
an open loop mode, such as Manual or
Open Loop Boost
Boost: lit green when the zone is in
Boost mode
Standby: lit green when the zone is in an
standby mode or Hardware Standby mode
Closed Loop: lit green when the zone is
in a closed loop mode, such as Normal,
Closed Loop Boost, Normal Soft Start,
etc.
Alarm: flashes red when the zone is in
alarm
For more information about alarm
indications, see Section 4.2.
Button Description Button Description
Select one zone or all zones Increase setpoint for the selected
zone(s) and change parameter
values
Silence alarms for a configurable
number of seconds
Decrease setpoint for the selected
zone(s) and change parameter
values
Boost all zones Change the mode for the selected
zone(s) and step through menu tems
Press briefly to put all idle zones in
run state; press at least two seonds
to put all zones in idle
Brief press to display modes of all
zones; longer presses to enter menu
system and then brief press to step
through menus
Zone Increase
Decrease
Mode
Menu
Mute
Boost
Idle

© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
14
Temperature ControlleriB6 / iB12
3.3 Selecting One or All Zones
To select one zone, press repeatedly until only that zones PV and SP are displayed.
To select all zones, press repeatedly until the PV and SP for all zones are
displayed with asterisks between the PV and SP for zones 3 and 4 (see right) on
an iB6, and between zones 3 and 4, and zones 9 and 10 on an iB12.
3.4 Mode of Operation
3.4.1 Viewing Current Mode
The current mode of all zones and their output percentages can be displayed by briefly pressing the
menu-access/exit button . Mode indicators and their meanings are listed in the next subsection.
3.4.2 Mode Indicators
In addition to indicators for the selectable modes (see 3.4.3 and 3.4.4), additional mode indicators are
displayed under special circumstances, such as when Autotune or soft start is active.
The mode indicators are:
HSB Hardware standby (external signal put whole controller on standby)
NRM Normal (closed loop)
NTU Normal auto tuning (Autotuning in process)
NSS Normal soft start—Gradual warming if the process value is less than the lower of
the setpoint or 93 °C (200 °F)
NRB Normal mode boost (using configured boost setpoint)
MAN Manual (open loop)
MAB Manual mode boost (using configured boost percentage)
SBY Standby (using configured standby setpoint in Normal mode or fixed output
percent in Manual mode)
SSS Standby soft start—If zone is set to start up in Standby, it will gradually warm to the
Standby setpoint if process value is less than the lower of the Standby setpoint or
93 °C (200 °F).
IDL Idle (no output)
FSF Failsafe (in state configured using Superv [Supervisor] menu)
OFF Offline (unused zone)
3.4.3 Changing Mode
To change mode of operation:
1) Select one zone or all zones as described above.
2) Access the mode-selection function by pressing .
3) Step through the selectable modes (refer to section 3.4.4) by pressing the button repeatedly
until the mode you want is displayed.
4) Confirm the selection and exit the mode-selection function by pressing . A confirmation
message will be displayed briefly, and then the normal operating display returns.
3.0 User Interface
250
250
248
250

Temperature Controller iB6 / iB12
© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
15
3.0 User Interface
4 The Superv [Supervisor] Config menu can be used to disable the boost and mode buttons, and to prevent operators from changing
the setpoint or configuration parameter values.
3.4.4 Modes Available for Selection
The modes available for selection are:
Normal Zone uses closed-loop PID automatic control based on the entered SP and
measured PV
Standby Zone uses Standby Setpoint or Standby Percentage as configured using the Control
Config menu
Manual Zone uses open-loop control; you set output percentage
Boost For the configured Boost Duration time, the zone uses the Boost Setpoint or Boost
Percentage configured with Boost Config menu.
Idle Zones output is off until another mode is selected using the front panel
OR — is pressed to put all Idle zones in the Run state
Offline Zones output is off and PV is not monitored by the controller
3.5 Changing the Setpoint
To change Normal mode (closed loop) setpoint or Manual mode (open loop) output percentage:
1) Select a zone or, if all zones are in the same mode (Normal or Manual), select all zones as
described in subsection 3.2.
2) Press or to change the setpoint or output percent.4A few seconds after you stop pressing
an arrow button, the main display (PV and SP) will return.
3.6 Changing a Configuration Parameter Value
To view and change parameter values:
1) Select one zone or all zones as described in subsection 3.2.
2) Press and hold to enter the menu system.
3) Step through the menus by pressing repeatedly until the name of the menu you want is
displayed. Notice that if you selected all zones before entering the menu system (or if the
parameter, such as Display Units, applies to all zones), an asterisk *is displayed instead of a
zone number. This asterisk indicates that the change will apply to all zones.
4) Step through the menu items by pressing until the parameter you want is displayed,
alternating with its current value.
5) Change the value by pressing or . When changing a numerical value, you can hold down an
arrow button for fast changes.
To change the value of this parameter for a different zone, press repeatedly until the number of
the zone you want is displayed.
To change a different parameter for the selected zone, repeat steps 3 through 5 as needed.
To leave the menu system, press and hold for several seconds.

© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
16
Temperature ControlleriB6 / iB12
3.0 User Interface
3.7 Configuration Menus and Factory Settings
The table below shows all configuration menus, the parameters in each menu, and the factory
settings.5Information about each parameter is in Section 5.
At the factory, all zones settings are identical.
When a parameter is accessed, the display of its name alternates with the display of its current value.
5 A password-protected Factory menu is also available. The password is available only from the Mastip technical support team.
Menu Parameters Factory Setting
Input
Config
Bias 0°
Low Setpoint Limit 0 °C (32 °F)
High Setpoint Limit 537 °C (999 °F)
Input Type Depends on input type specified
when the unit was ordered
Boost
Config
Boost Type (applies only to zones
running in Normal mode; zones
running in Manual mode always use
Boost Percentage; see below)
Closed loop
Boost Duration Boost Off
Boost Setpoint 25 °C (77 °F)
Boost Percentage 0
Control
Config
Standby Type Open Loop
Standby Setpoint 25 °C (77 °F)
Standby Percentage 0
Proportional Band 24
Derivative [PID rate] 7 seconds
PID Autotune (when it will be
performed)
Once at next power-up, and then
disabled, even if tuning was not
successful
Startup Mode (when zone is taken
out of Idle with run/idle button )
Last Active Mode (most recent
operating mode)

Temperature Controller iB6 / iB12
© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
17
3.0 User Interface
Menu Parameters Factory Setting
Display
Config
Display Units °C 6
Alarm
Config
Inhibit Seconds 0 (off)
High Dev Setpoint [High Deviation] 17 °C (30 °F)
Low Dev Setpoint [Low Deviation] 17 °C (30 °F)
Alarm Silence Seconds 120 seconds—applies to all zones
Superv.
Config
[Supervisor]
Set Superv. Password 100 = OFF (password protection
disabled) - applies to all zones
Fail Safe Action Auto Average (use a calculated
output value based on output values
that have typically successfully
maintained the current setpoint
for your process in the past; if no
history of Normal mode operation,
then output is set to zero) - applies
to selected zone
Low Reading Not applicable
High Reading Not applicable
High [Temperature] Safety [Limit] OFF - applies to selected zone
Fail Safe FOP [Fixed Output
Percent]
0 % - applies to selected zone
Loop Break Time 300 seconds - applies to selected zone
Soft Start (CompuStep® gradual
warming)
Enable - applies to all zones that
are in Normal (closed loop) mode
Mode Key Enable Enable - applies to all zones
Boost Key Enable Enable - applies to all zones
SP [Setpoint] Change Enable Enable - applies to all zones
Config. Enable Enable - applies to all zones
Reset PID Parameters No - applies to selected zone
Load Defaults No - applies to selected zone (but all
zones must be in Idle; changes take
effect after power has been cycled)
6 Supplied as °F if sold in USA or when requested at time of purchase

© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
18
Temperature ControlleriB6 / iB12
4.0 Alarms & Alarm Indication
4.1 Types of Alarms
The iB6 and iB12 Temperature Controllers support high and low deviation alarms, configurable
separately for each zone (see subsection 5.6). The unit also recognises process problems (such as
loop break, reversed and open sensors, and process temperature exceeding configured safety limit)
and problems with its own operation.
4.2 Alarm Indication
When a zone is in alarm:
• its red alarm LED flashes rapidly (Slow flashes mean an alarm was detected, but the problem
does not affect operation now. For example, a zones red alarm LED flashes slowly if an open
thermocouple is detected, but the zone is operating in Manual mode (in which no sensor value is
used by the controller to calculate the output)
• the alarm relay closes
• a code for the type of alarm alternates with display of the setpoint (Normal mode or other closed-
loop mode such as closed-loop boost) or output percentage (Manual mode or other open-loop
mode such as open-loop standby); and
• unit beeps until the alarm condition is cleared or the zone is put in Idle mode or the alarm is
silenced (refer to Section 4.3 below).
4.3 Silencing Alarm Beep
You can temporarily silence the alarm beep by pressing the alarm silence button . Beeping will be
silenced for the configured number of seconds. (The default is 120 seconds.)
4.4 External Indication
An output on the back of the controller allows external devices (such as horns or lights) to be
connected to the controller for alarm annunciation. For more information about this feature, see the
diagrams shipped with the controller.
This alarm output is not affected when the alarm silence button on the front of the controller is
pressed.
4 1
3 2
Pin Connection
1 Alarm Common
2 Alarm N.O.
3 Standby Switch
4 Standby Switch
Ground

Temperature Controller iB6 / iB12
© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
19
Priority Code Condition Controller
Response
How Alarm Is Cleared
1OVt Internal over-
temperature
All outputs off Turn off controller; make sure
fan and vents are not blocked;
wait for controller to cool; turn
on controller; if error recurs,
contact technical support
2ER1
or
ER2
Problem with
controller’s internal
operation
All outputs off Cycle power to controller;
if error recurs, contact the
Mastip technical support at
local distributor
3TCr Reversed thermocouple
detected
Zone goes to
configured failsafe
state
Use button to put the zone
in Idle as described in 3.4.3,
and then after problem is fixed,
put zone in Normal (closed
loop) or Manual (open loop)
mode
4SAF High-temperature
safety limit exceeded
(configured in Superv.
Config menu; default is
feature disabled)
Zone output off if
feature is enabled
5TCo Open thermocouple
detected
Zone goes to
configured failsafe
state (configured
in Superv. Config
menu)
6LPB Loop break detected Zone output off
7HID High deviation alarm Zone output off Clears automatically when
alarm condition clears
8LOD Low deviation alarm Zone output on
9Tu0
Tu3
Tu5
Tu8
Tu9
Autotuning error Zone output off Use button to put the zone
in Idle as described in 3.4.3,
and then after problem is fixed,
try tuning again
For more information about
tuning and Autotuning errors,
see Section 6.
4.5 Alarm Priorities
If a zone has more than one alarm condition, the code for the highest-priority alarm is displayed.
Alarm priorities are in the table below.
4.0 Alarms & Alarm Indication

© Copyright Mastip Technology Limited. Information subject to alteration. V1.00 www.mastip.com
20
Temperature ControlleriB6 / iB12
5.Parameter Characteristics
5.1 Introduction
This section contains information about every configuration parameter, including valid ranges,
control mode(s) to which the parameter applies and interactions among parameters.
For an overview of configuration menus and parameters refer to Section 3.7.
5.2 Input Parameters
5.2.1 Introduction
You can use the Input Config menu to specify for the selected zone(s):
• bias (if any) to be applied to the input,
• setpoint range, and
• input type
5.2.2 Input Parameters and Settings
Name Applies to Range/
Choices
Default Description & Interactions
Selected Zones
All Zones
Closed Loop Control
Open Loop Control
Bias –55 to 55 °C
–100 to 100 °F
0° Number of degrees that will be
added to or subtracted from the
measured process value before it
is displayed
Low Setpoint
Limit
0 to 537 °C
32 to 999 °F
0 °C
32 °F
Lowest and highest values
that can be entered as setpoint
(before bias is applied); also
limits configurable range of boost
setpoint and standby setpoint
High Setpoint
Limit
0 to 537 °C
32 to 999 °F
537 °C
999 °F
Input Type J Thermo
K Thermo
Input type
specified
when unit
was ordered
Switching to input type that does
not match the type specified
when the unit was ordered can
cause small errors (1-5 degrees)
in temperature measurements
This manual suits for next models
1
Table of contents
Popular Temperature Controllers manuals by other brands

RECKMANN
RECKMANN R14 Series operating instructions

Rockwell Automation
Rockwell Automation Allen-Bradley 900-TC8 user manual

La Crosse Technology
La Crosse Technology CA80987 Quick setup guide

Omron
Omron E5C2 datasheet

JSP
JSP T1565 manual

Mitsubishi Electric
Mitsubishi Electric PAC-IF051B-E installation manual