JSP T1565 User manual

Temperature Sensors - NC0995EN - 2019/05
MANUAL
T1565
Cable Thermocouple Temperature Sensors
for Plastic Industry
L2
200 AL
L
L1
120°
ØD
ØD2
ØD1
NB1
NB2
NB5
NB4
• Thermocouple 1x “J“, “K“.
• Measuring range -50 to +800 °C.
• Accuracy class 1, 2 acc. to EN 60584-1.
• Insulated measuring junction.
• Stem diameter 6 and 8 mm, peak angle 120°.
• Stem material stainless steel 1.4401.
• Full stainless steel design.
• Adjustable suspended bayonet cap 15 to 190
mm with inner diameter 12.2 to 15.2 mm / 2
slots.
• Optional length, insulation and wiring
termination.
• Optional connecting pipe union.
• Housing up to IP 67.
www.jsp.cz
CZ Raisova 547, 506 01 Jičín
[email protected] • +420 493 760 811
SK Krivá 23, 040 01 Košice
JSP, s. r. o.
Industrial Controls

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Cable Thermocouple Temperature Sensors for Plasc Industry T1565
Contents
1. General instructions and information ..........................................................................................................3
1.1 Symbols used ..............................................................................................................................................3
1.2 Safety warnings and cautions ......................................................................................................................3
1.3 Scope of delivery .........................................................................................................................................3
1.4 Description of the delivery and packing .......................................................................................................3
1.5 Storage ........................................................................................................................................................3
1.6 Installation and commissioning ....................................................................................................................3
1.7 Spare parts ..................................................................................................................................................3
1.8 Repairs ........................................................................................................................................................3
1.9 Warranty ......................................................................................................................................................3
2. End of service and disposal .........................................................................................................................3
2.1 End of service ..............................................................................................................................................3
2.2 Disposal .......................................................................................................................................................3
3. Product description .......................................................................................................................................4
3.1 Application ...................................................................................................................................................4
3.2 Description ...................................................................................................................................................4
4. Installation, operation and maintenance .....................................................................................................4
4.1 Installation and commissioning ....................................................................................................................4
4.2 Operation and maintenance ........................................................................................................................4
5. Product specifications...................................................................................................................................5
5.1 Technical specifications ...............................................................................................................................5
5.2 Metrological parameters ..............................................................................................................................5
6. Ordering information .....................................................................................................................................6
6.1 Ordering table ..............................................................................................................................................6

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Cable Thermocouple Temperature Sensors for Plasc Industry T1565
1. General instructions and information
1.1 Symbols used
Symbol of warning; for safe use it is necessary
to proceed according to the instructions
This product does not belong to public waste and it is
subjected to separate collection
1.2 Safety warnings and cautions
The equipment may be installed only by a qualified
personnel who are familiar with national and international
laws, directives, standards and with the instructions
manual. The equipment shall be supplied from a safe voltage
source that meets all requirements of the standard EN 61010-1
and must be-installed in compliance with national requirements
and standards providing safety.
The instrument may not be used for other purposes than as
specified in this instruction manual. For elimination of a risk
of injury from electric shock or fire, the maximum operational
parameters of the instrument may not be exceeded.
1.3 Scope of delivery
With the product is delivered:
- Manual for installation, operation and maintenance
- Certificate of calibration (only with calibrated sensors)
1.4 Description of the delivery and packing
The product is packaged in a protective cover and provided
with an identification label with a mark of the output control.
The product must not be exposed to direct rain, vibrations and
shocks during transport.
1.5 Storage
The product shall be stored at temperatures from +5 to +35 °C
and maximum relative humidity 80 % in the rooms with elimi-
nation of condensation of water vapours on the products. The
stored products shall not be exposed to any shocks, vibrations
and effects of harmful vapours and gases.
1.6 Installation and commissioning
During installation, commissioning, operation and maintenance
follow the instructions in chapter 4.
1.7 Spare parts
Any of the compact parts of the product can be also ordered
as a spare part if there are not required special procedures
or technological operations for the exchange.
1.8 Repairs
Products are repaired by the manufacturer. The products for
repair should be sent in a packing that guarantees damping
of shocks and vibrations and protects against damage during
transport.
1.9 Warranty
Products are covered by a warranty for a period of 24 months
from the delivery date on the delivery note. The manufacturer
guarantees technical and operational parameters of the
products within scope of the applicable documentation.
Warranty period is specified with individual items and begins
from the day of takeover of the goods by the purchaser or
delivery to the carrier. Any claims concerning to defects of the
goods together can be filed in writing with the manufacturer
within the warranty period and the claimed product shall be
presented. The claiming party shall give identification of the
product, number of the delivery note and description of the
fault or defect.
The manufacturer is not responsible for any defects caused
by improper storage, incorrect connection, damages caused
by external effects, in particular by effects of factors with
excessive values, unqualified installation, improper operation
or common wearing.
2. End of service and disposal
2.1 End of service
Before removing and ending of service of the sensor is
at first necessary to switch the control loop to manual
operation, or take other appropriate action to prevent
potential harm associated with the end of sensor operation.
Connected power supply is switched off and connecting wires
of the sensor are disconnected (cut off).
2.2 Disposal
The products do not contain any environmentally
hazardous parts. When disposing the packing and
destroyed or irreparably damaged product proceed
according to the local regulations.

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Cable Thermocouple Temperature Sensors for Plasc Industry T1565
3.1 Application
Cable thermocouple temperature sensors T1565 with cable
connecting line (firmly connected) are designed for tempera-
ture measurement at devices for plastic industry and similar
applications.
3.2 Description
A single thermocouple sensor type “J“ or “K“ is placed in the
stem of measuring insert. The stem continues by stainless
steel spring with extended termination. Position of the bayonet
cap is adjustable through the entire length of the spring. Sen-
sors are mounted into the bore by bayonet cap and by optional
connecting pipe union, which can be also supplied.
4. Installation, operation and maintenance
4.1 Installation and commissioning
4.1.1 General
Sensors are connected directly to the decoding device or to the
terminals of associated cabinet.
4.1.2 Commissioning
The sensor is ready for operation after connection of the
connection wires to the terminals of the associated apparatus.
Thermocouple “K“ Thermocouple “J“
GN - green, BK - black, WH - white
4.1.3 Electrical connection
4.2 Operation and maintenance
Sensors do not need any maintenance.
It is recommended to check the mounting of the sensors at
preselected intervals.
To ensure metrological parameters of the sensors, periodic
checks of calibration parameters must be performed. Period
of calibrations is set by the user and it is based on operating
conditions and internal metrology regulations. Manufacturer’s
recommended period is 12 months. If there is during the
calibration found difference from the expected metrological
parameters, it is necessary to replace the sensor.
• Thermocouple 1x “J“, “K“.
• Measuring range -50 to +800 °C.
• Accuracy class 1, 2 acc. to EN 60584-1.
• Insulated measuring junction.
• Stem diameter 6 and 8 mm, peak angle 120°.
• Stem material stainless steel 1.4401.
• Full stainless steel design.
• Adjustable suspended bayonet cap 15 to 190
mm with inner diameter 12.2 to 15.2 mm / 2 slots.
• Optional length, insulation and wiring termination.
• Optional connecting pipe union.
• Housing up to IP 67.
T1565
Cable Thermocouple Temperature Sensors
for Plastic Industry
3. Product description
L2
200 AL
L
L1
120°
ØD
ØD2
ØD1
NB1
NB2
NB5
NB4
WH
WHGN
BK + -
+-WH
WHGN
BK + -
+-

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Cable Thermocouple Temperature Sensors for Plasc Industry T1565
5. Product specifications
5.1 Technical specifications
Thermocouple:
“J“, “K“, accuracy class 2 according to IEC 584-2
Measuring range:
-50 to +350 °C - thermocouple “J“
-40 to +800 °C - thermocouple “K“
(depends on wire insulation)
Dielectric strength:
500 Veff
Used materials:
stem - stainless steel 1.4401
spring - stainless steel
bayonet cup - stainless steel 1.4305
Temperature resistance and housing:
5.2 Metrological parameters
Temperature sensors can be supplied:
- as sensors with calibration.
- as sensors without calibration.
Tolerance limits of accuracy classes are listed in IEC 584-2.
The initial tolerance is related to the initial calibration of the
sensor. To ensure accuracy of measurement, it is necessary
to calibrate sensors periodically according to the operating
parameters. Sensors can be supplied with calibration at several
temperature points, according to customer requirements.
Code Insulation Measuring
range
Ambient temperature
of cable
Wire cross section
/ diameter Housing
Thermocouple "J"
I1 Silicone insulated -50 to +200 °C -50 to +200 °C 2x0.22 mm
2
IP 67
I2 Teflon insulated -50 to +260 °C -50 to +260 °C 2x0.22 mm
2
IP 67
I4 Fibreglass insulation / galvanzed steel wire braiding -20 to +350 °C -20 to +350 °C 2x0.22 mm
2
IP 60
Thermocouple "K"
I5 Fibreglass insulation / tinned copper wire braiding -20 to +350 °C -20 to +350 °C 2x0.25 mm
2
IP 60
I6 Fibreglass insulated -40 to +600 °C -40 to +600 °C 2xd. 1 mm IP 60
I7 Mineral fibre insulated -40 to +800 °C -40 to +1200 °C 2xd. 0.8 mm IP 60

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Cable Thermocouple Temperature Sensors for Plasc Industry T1565
6. Ordering information
6.1 Ordering table
Type Description
T1565 Cable thermocouple temperature sensor for plastic industry
Code Thermocouple Measuring range
21 1x"J" (Fe-CuNi), insulated -50 to +350 °C
22 1x"K" (NiCr-NiAl), Insulated -40 to +800 °C
…U Grounded version of junction TC
99 Other
Code
Accuracy class according to EN 60584-1
6 1
7 2
Stem
Code Outer diameter of stem D [mm] Outer diameter of spring [mm] Stem material
S71
6
6
1.4401
S81
8
8
1.4401
Code Nominal length of stem L [mm] Length L1 [mm]
L38 38 7 - only for stem with diameter 8 mm
L40 40 25 - only for stem with diameter 6 mm
L45 45 27 - only for stem with diameter 8 mm
L… Other (please fill length in mm)
Bayonet cap
Code Inner diameter of cap D1 [mm] Outer diameter of cap D2 [mm] Length L2 [mm]
B00
Without bayonet cup and spring
B12 12.2 14 15 to 190
B15 15.2 16.5 15 to 190
B99 Other
Code Cable - nominal length AL [mm]
KV200 200
KV1000 1000
KV2500 2500
KV5000 5000
KV.... Other (please fill length in mm, step 100 mm)
Code
Cable insulation
Measuring range
Ambient temperature of cable
Wire cross section / diameter
I1
Silicone insulated
-50 to +200 °C
-50 to +200 °C
2x0.22 m
2
I2
Teflon insulated
-50 to +260 °C
-50 to +260 °C
2x0.22 m
2
I4 Fibreglass insulation / galvanized steel wire braiding -20 to +350 °C -20 to +350 °C
2x0.22 m
2
I5 Fibreglass insulation / tinned copper wire braiding-20 to +350 °C -20 to +350 °C
2x0.25 m
2
- only for 1x"K"
I6 Fibreglass insulated -40 to +600 °C -40 to +600 °C
2x
∅
1 mm
- only for 1x"K"
I7 Mineral fibre insulated -40 to +800 °C -40 to +1200 °C 2x
∅
0.8 mm - only for 1x"K"
I8 Ceramic fibre insulated / stainless steel wire braiding -40 to +800 °C -40 to +800 °C
2x0.50 m
2
- only for 1x"K"
I9 Other
Code Cable termination
00 Flying leads (standard)
01 Insulated pressing tube according to DIN 46228
02 Flat connector for single sensor (plug), standard version, up to 180 °C
04 Flat connector for single sensor (plug), mini version, up to 180 °C
22 Flat connector for single sensor (plug), standard version, ceramic up to 650 °C
24 Flat connector for single sensor (plug), mini version, ceramic up to 650 °C
09 Other
OPTIONAL ACCESSORIES
Code Calibration in customer defined points, including certificate of calibration
KTE32AA
Thermocouple temperature sensor calibration in three points in range -40 to +660 °C
KTE42AA
Thermocouple temperature sensor calibration in four points in range -40 to +660 °C
KTE52AA
Thermocouple temperature sensor calibration in five points in range -40 to +660 °C
KTE32AB Thermocouple temperature sensor calibration in three points in range -40 to +800 °C
KTE42AB Thermocouple temperature sensor calibration in four points in range -40 to +800 °C
KTE52AB Thermocouple temperature sensor calibration in five points in range -40 to +800 °C
KTE9
Other
Code Extension piece for bayonet cap
NB1 Outer diameter 12 mm, length 23 mm, connecting thread M10x1, material stainless steel SS316
NB2 Outer diameter 12 mm, length 60 mm, connecting thread M12x1, material stainless steel SS316
NB4 Outer diameter 15 mm, length 60 mm, connecting thread M14x1.5 material stainless steel SS304
NB5 Outer diameter 12 mm, length 25 mm, connecting thr
ead G1/4", material stainless steel SS304
Code Connectors, fuses of connectors and cables
Z2
Counterpart of connector (plug), standard version, for single sensor, up to 180 °C
1)
Z4 Counterpart of connector (plug), mini version, for single sensor, up to 180 °C
Z32 Counterpart of connector (plug), standard version,
for single sensor, ceramic up to 650 °C
Z34 Counterpart of connector (plug), mini version, for single sensor, ceramic up to 650 °C
PZ2 Counterpart of connector (rectangular panel plug), standard version, for single sensor, up to 180 °C
PZ4 Counterpart of connector (rectangular panel plug), mini version, for single sensor, up to 180 °C
PS Lock of connection connectors standard, for single sensor
PM
Lock of connection connectors mini, for single sensor
PK1
Lock anti pull-up cable, for standard connector, for single sensor
PK2 Lock anti pull-up cable, for standard connector, for double sensor
PK3 Lock anti pull-up cable, for mini connector, for single sensor
Example of order: T1565 22 7 S71 L40 B12 KV2500 I2 02 KTE32AA (-20, 100, 200 °C) NB1 Z2
1)
... Female connector is possible to connect to standard or mini male connector.

JSP, s.r.o. | Raisova 547, 506 01 Jičín, Czech Republic
+420 493 760 811 | [email protected] | www.jsp.cz
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