Matco Tools MT1880L User manual

MT1880L 1 Rev. 06/03/05
MT1880L
1/4" Extended
Die Grinder
MT1880L
Max. Free Speed . . . . . . . . . . . . . . . . . . . . . . . . . . 25,000 RPM
Air Inlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4" NPT
Air Hose Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/8" ID
Recommended Air Pressure . . . . . . . . . . . . . . . . . . . . . . 90 PSIG
Length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.875"
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9 LBS.
Air Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 CFM
Collet Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4"
SPECIFICATIONS
• Operating Instructions • Warning Information
• Parts Breakdown
ALWAYS READ
INSTRUCTIONS
BEFORE USING
POWER TOOLS
ALWAYS WEAR
SAFETY GOGGLES
WEAR HEARING
PROTECTION
AVOID
PROLONGED
EXPOSURE TO
VIBRATION
• MAXIMUM RPM OF 25,000
• MAX AIR PRESSURE: 90 PSIG,
6.2 BAR
• RPM OF THE ACCESSORY
MUST EXCEED TOOL RPM
Some dust created by power sanding, sawing, grinding, drilling, and other construction
activities contains chemicals known to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of
work. To reduce your exposure to these chemicals: work in a well ventilated area, and
work with approved safety equipment, such as those dust masks that are specially
designed to filter out microscopic particles.
Copyright © Professional Tool Products, 2005
All rights reserved.
MT1880L_OpManual_053105 1 6/3/05 1:47:36 PM

MT1880L 2 Rev. 06/03/05
MT1880L 1/4" Extended Die Grinder
THIS INSTRUCTION MANUAL CONTAINS
IMPORTANT SAFETY INFORMATION.
READ THIS INSTRUCTION MANUAL CAREFULLY
AND UNDERSTAND ALL INFORMATION
BEFORE OPERATING THIS TOOL.
• Always operate, inspect and maintain this tool in
accordance with American National Standards
Institute Safety Code of Portable Air Tools (ANSI
B186.1) and any other applicable safety codes
and regulations.
• For safety, top performance and maximum durability
of parts, operate this tool at 90 psig 6.2 bar max
air pressure with 3/8" diameter air supply hose.
• Always wear impact-resistant eye and face protection
when operating or performing maintenance on this
tool.
• Always wear hearing protection when using this
tool. High sound levels can cause permanent hearing
loss. Use hearing protection as recommended by
your employer or OSHA regulation.
• Keep the tool in efficient operating condition.
• Operators and maintenance personnel must be
physically able to handle the bulk, weight and
power of this tool.
• Air powered tools can vibrate in use. Vibration,
repetitive motions or uncomfortable positions over
extended periods of time may be harmful to
your hands and arms. Discontinue use of tool if
discomfort, tingling feeling or pain occurs. Seek
medical advice before resuming use.
• Air under pressure can cause severe injury. Never
direct air at yourself or others. Always turn off the
air supply, drain hose of air pressure and detach
tool from air supply before installing, removing
or adjusting any accessory on this tool, or before
performing any maintenance on this tool. Failure to
do so could result in injury. Whip hoses can cause
serious injury. Always check for damaged, frayed
or loose hoses and fittings, and replace immediately.
Do not use quick detach couplings at tool. See
instructions for correct set-up.
• Place the tool on the work before starting the tool.
• Slipping, tripping and/or falling while operating
air tools can be a major cause of serious injury or
death. Be aware of excess hose left on the walking
or work surface.
• Keep body working stance balanced and firm. Do
not overreach when operating the tool.
• Anticipate and be alert for sudden changes in
motion during start up and operation of any power
tool.
• Do not carry tool by the hose. Protect the hose from
sharp objects and heat.
• Tool shaft may continue to rotate briefly after throttle
is released. Avoid direct contact with accessories
during and after use. Gloves will reduce the risk of
cuts or burns.
• Keep away from rotating end of tool. Do not wear
jewelry or loose clothing. Secure long hair. Scalping
can occur if hair is not kept away from tool and
accessories. Choking can occur if neckwear is not
kept away from tool and accessories.
• Correct grinding wheel mounting is necessary to
prevent injury from broken wheels. Do not use
chipped or cracked grinding wheels. Grinding
wheels should be a free fit on the spindle to prevent
stress at the hole. Use only wheel collars that come
with the grinder for mounting the grinding wheel.
Flat washers or other adapters may over stress
the wheel. Always use heavy paper blotter discs
between the wheel collars and the grinding wheel.
Tighten the wheel on the spindle to prevent spin off
when the air grinder is turned off.
• Do not lubricate tools with flammable or volatile
liquids such as kerosene, diesel or jet fuel.
• Do not force tool beyond its rated capacity.
• Do not remove any labels. Replace damaged
labels.
FAILURE TO OBSERVE THESE WARNINGS COULD RESULT IN INJURY
OPERATION
When using the grinder be careful not to exert excessive force. Too
much force could be hazardous if it causes the cutting tool spindle
to bend or break.
The burning of the work piece or excessive speed reduction
indicates too much force being applied. Changing to a free
cutting tool may be better for the desired rate of speed and stock
removal.
Avoid hazardous conditions by making sure there is sufficient force
on the spindle of the cutting tool by placing the spindle 7/16" or
more inside the collet.
MT1880L_OpManual_053105 2 6/3/05 1:47:38 PM

MT1880L 3 Rev. 06/03/05
MT1880L 1/4" Extended Die Grinder
WARRANTY
Matco warrants its air tools for a period of 1 year to the consumer.
We will repair any MT Series air tool covered under this warranty
which proves to be defective in material or workmanship during the
warranty period. In order to have your tool repaired, return the tool
to either of the Matco Authorized Warranty Centers listed below,
freight prepaid. Please include a copy of your proof of purchase
and a brief description of the problem. The tool will be inspected
and if any part or parts are found to be defective in material or
workmanship, the tool will be repaired free of charge and returned
to you freight prepaid.
This warranty gives you specific rights. You may also have other
rights which vary from state to state.
The foregoing obligation is Matco’s sole liability under this or any
implied warranty and under no circumstances shall Matco be liable
for any incidental or consequential damages.
Note: Some states do not allow the exclusion or limitation of
incidental or consequential damages so the above limitation or
exclusion may not apply to you.
MATCO AIR COMMAND
Tool Repair SV
1330 Commerce Dr.
Stow, OH 44224
[phone]
DISCOUNT TOOL REPAIR
3433 Losee Rd. #1
North Las Vegas, NV 89030
[phone]
AIR SUPPLY
Tools of this class operate on a wide range of air pressures. It is
recommended that air pressure of these tools measures 90 PSI
at the tool while running free. Higher pressure and unclean air
will shorten tool life because of faster wear and may create a
hazardous condition.
Water in the air line will cause damage to the tool. Drain the air
tank daily. Clean the air inlet filter screen on at least a weekly
schedule. The recommended hook-up procedure can be viewed
in Figure 1.
The air inlet (Figure 2), used for connecting air supply, has standard
1/4" NPT American Thread.
Line pressure should be increased to compensate for unusually
long air hoses (over 25 feet). Minimum hose diameter should be
3/8" I.D. and fittings should have the same inside dimensions.
TROUBLESHOOTING
Other factors outside the tool may cause loss of power or erratic
action. Reduced compressor output, excessive drain on the air line,
moisture or restrictions in air pipes or the use of hose connections
of improper size or poor conditions may reduce air supply. If
outside conditions are in order, disconnect tool from hose and take
tool to your nearest Matco authorized service center.
LUBRICATION & MAINTENANCE
Lubricate the tool daily with a good grade of air tool oil. If no
air line oiler is used, run a teaspoon of oil through the tool. The oil
can be squirted into the tool air inlet Figure 2, or into the hose at
the nearest connection to the air supply, then run the tool. A rust
inhibitive oil is acceptable for air tools.
Nipple
FIG. 1 FIG. 2
AIR INLET
FEATURES
• Extra long extended shaft for ease of use in restricted areas
• Built in power regulator
• Rear exhaust directs air away from work
• Rotating inlet bushing for ease of use
• Safety throttle lever to prevent accidental start ups
• Positive action 1/4" industrial grade collet chuck
• Rubber grip for greater comfort and control
MT1880L_OpManual_053105 3 6/3/05 1:47:39 PM

MT1880L 4 Rev. 06/03/05
ITEM PART NO. DESCRIPTION QTY.
1 ** RS188001N Motor Housing 1
2 RS78741 Lever Pin 1
3 ** RS188003N Air Inlet (including #7, 29, 45) 1
4 RS188004 Throttle Lever 1
5 RS188005 Valve Shaft 1
6 RS188006 Deflector 1
7 O-Ring (included in #3) 1
8 RS188008 Spring 1
9 RS188009 O-Ring 1
10 RS188010 Valve Screw 1
11 RS188011 O-Ring 1
12 RS188012 Rotor Spacer 1
13 RS30516 Ball Bearing 1
14 RS188014 Rear End Plate 1
15 RS188015 Rotor 1
16 RS188016 Vane 4
17 RS43018 Spring Pin 2
18 RS188018 Cylinder 1
19 RS188019 Front End Plate (incl #38) 1
20 RS30524 Ball Bearing 2
21 RS188021 Controller 1
22 RS188022 Spindle 1
23 RS1880L23 Ext. Housing 1
ITEM PART NO. DESCRIPTION QTY.
24 RS188024A 1/4" Collet 1
RS188024B 1/8" Collet (optional)*
25 RS188025 Collet Nut 1
26 RS1880L26 Front Cap 1
27 RS44028 Spanner 2
28 RS1880L28 Washer 1
29 21mm Fixed Shaft (included in #3) 1
30 RS1880L30 Tension Shaft 1
31 RS188031 Spring Pin 1
32 RS78707 O-Ring 1
33 RS1880L33 Grip 1
34 RS188034 Bushing 1
35 RS188035 O-Ring 1
36 RS188036 O-Ring 1
37 RS188037 Spring 1
38 Steel Ball (included in #19) 1
39 RS188039 Safety Bar 1
40 RS188040 Throttle Valve 1
41 RS188041 Knob 1
42 RS188028 Spring Pin 1
43 RS188030 Spring Pin 1
44 RS188042 Lever Plate 1
45 Washer (included in #3) 1
MT1880L 1/4" Extended Die Grinder
** New improved parts as of serial number #DZF096001. For tools with earlier
serial numbers, order RS188001 Motor Housing and RS188003R Air Inlet.
* Available through special order dept. only.
MT1880L_OpManual_053105 4 6/3/05 1:47:43 PM