MAYSER USi-PP User manual

Polymer Electric
GmbH & Co. KG
Polymer Electric
Örlinger Straße 1–3
89073 Ulm
GERMANY
Tel.: [phone]
Fax: [phone]
E-Mail: [e-mail]
Internet: www.mayser.com
Operating Instructions
Original instructions
Ultrasonic Industrial Sensor USi
Master Slave
USi-PP 1005632 * 1005633 *
USi-IP 1005899 * 100900 *
USi-UP 1005901 * 1005902 *
* plus Sensor 1005264
Version 03

Page 2/43 Operating Instructions USi 281114 v1.3
Polymer Electric
Table of Contents
Inhaltsverzeichnis
About these operating instructions......................................................................................................................... 3
Intended use .............................................................................................................................................................. 5
Limits................................................................................................................................................................. 5
Safety instructions .................................................................................................................................................... 5
Applicable Standards......................................................................................................................................... 6
Parts supplied............................................................................................................................................................ 7
Transport and storage............................................................................................................................................... 7
Packaging and transport.................................................................................................................................... 7
Storage.............................................................................................................................................................. 7
Product overview....................................................................................................................................................... 8
Sensor (Ultrasonic Transducer) ......................................................................................................................... 8
Evaluation Unit .................................................................................................................................................. 8
LEDs information............................................................................................................................................... 9
Connections..................................................................................................................................................... 9
Unit Cable with M12 Socket (optional)............................................................................................................. 10
Sonic Lobe ...................................................................................................................................................... 10
Operation.................................................................................................................................................................. 12
Detection – the USi as a Switch (digital) ....................................................................................................... 12
Operating Mode 1Range...................................................................................................................... 12
Operating Mode 2Ranges.................................................................................................................... 12
Operating Mode Window....................................................................................................................... 13
Measuring – the USi as a Sensor (analog) ................................................................................................... 13
Operating Mode 1 Range...................................................................................................................... 13
Operating Mode Window....................................................................................................................... 14
Examples of Use ............................................................................................................................................. 15
Installation................................................................................................................................................................ 17
Mounting the Sensor (Ultrasonic Transducer) ................................................................................................. 17
Alternative: Enclosure set (optional)...................................................................................................... 18
Mounting the Evaluation Unit .......................................................................................................................... 18
Alternative: Mounting rail adapter (optional).......................................................................................... 19
Wiring the Unit Cable....................................................................................................................................... 19
Commissioning........................................................................................................................................................ 21
Initialisation...................................................................................................................................................... 21
Correlation............................................................................................................................................. 21
Testing the Function ........................................................................................................................................ 22
Adjust Settings ........................................................................................................................................................ 23
Teach In: Teach in Environment.......................................................................................................................23
Adjusting the Switch Points ............................................................................................................................. 23
Logon/logoff Sensor 2 ..................................................................................................................................... 25
Copyright
The reproduction, distribution and utilization of this document as well as the communication of its contents wit-
hout express authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reser-
ved in the event of the grant of a patent, utility model or design.
© Mayser Ulm 2014

281114 v1.3 Operating Instructions USi Page 3/43
Polymer Electric About these Operating Instructions
Restore Factory Settings ................................................................................................................................. 26
Troubleshooting and remedies .............................................................................................................................. 28
Replacement parts .......................................................................................................................................... 31
Accessories ............................................................................................................................................................. 31
Maintenance and cleaning...................................................................................................................................... 33
Maintenance.................................................................................................................................................... 33
Cleaning .......................................................................................................................................................... 33
Decommissioning.................................................................................................................................................... 34
Disposal.................................................................................................................................................................... 34
Conformity ............................................................................................................................................................... 35
Factory Settings....................................................................................................................................................... 35
Technical Data ......................................................................................................................................................... 36
Glossary ................................................................................................................................................................... 38
About these operating instructions
These operating instructions are part of the product.
Mayser Polymer Electric accepts no responsibility or warranty claims for damage
and consequential damage due to failure to observe the operating instructions.
Read operating instructions carefully before use.
Keep operating instructions for the complete service life of the product.
Pass operating instructions on to every subsequent owner or user of the
product.
Add any supplement received from the manufacturer to the operating instruc-
tions.
These operating instructions are only valid for the products specied on the title
page.
Validity
The target group of these operating instructions are operators and trained specialist
personnel who are familiar with installation and commissioning.
Target group
In addition to the Operating Instructions, observe the following documents:
- Manual on Parameter Assignment Software for USi (optional)
Other applicable
documents
Technical terminology is alphabetically listed and explained at the end of the
Operating Instructions.
Glossary

Page 4/43 Operating Instructions USi 281114 v1.3
Polymer Electric
About these Operating Instructions
Symbol Meaning
... Action with one step or with more than one step where
the order is not relevant.
1. ...
2. ...
3. ...
Action with more than one step where the order is rel-
evant.
 ...
- ...
Bullets rst level
Bullets second level
(see Installation) Cross-reference
Symbols used
Symbol Meaning
DANGER Immediate danger leading to death or serious injury.
WARNING Imminent danger which may lead to death or serious injury
CAUTION Possible danger which may lead to slight injury or damage
to property.
Information on easier and safer working practices.
Danger symbols and
information

281114 v1.3 Operating Instructions USi Page 5/43
Polymer Electric Intended use
Intended use
The ultrasonic industrial sensor USi is designed for industrial use in the medium air.
It is comprised of the Evaluation Unit and up to 2 sensors (ultrasonic transducers).
It can be used to achieve the following functions:
 Reex switch
 Reex barrier
 Sonic barrier
 Analog distance detection
 Multisensor
Reex switches and reex barriers and Analog distance detection are possible us-
ing stand-alone (i.e. without parameter assignment software) master or slave units.
2 sensors (ultrasonic transducers) are required for the sonic barriers; several syn-
chronised USi (1 master + several slaves) are required to be multisensory.
Limits
 Safety-related tasks are not possible with the product.
 The use of the product in potentially explosive environments (ATEX) is not
possible. The product is not authorised for use in these areas.
 Objects with a highly sound-absorbing surface such as open-pore foam, cordu-
roy, etc., cannot be reliably detected.
 Objects with an extreme sound-dividing shape such as cone tip, or similar can-
not be reliably detected.
 Strong uctuations in temperature within very short periods of time cannot
counter balance the integrated temperature compensation.
Safety instructions
Do not open sensors (ultrasonic transducer)
Never open, manipulate or alter the sensors.
Do not squeeze the sensors
Avoid applying increased mechanical loads to the enclosure and the active
surface of the sensor (ultrasonic transducer).
Check supply voltage
Check supply voltage. It must correspond with the connecting voltage USspeci-
ed on the type plate.
Observe protection class
The Evaluation Unit only has protection class IP65 with carefully screwed on
screw plug and carefully tted lid.
Protect from sunlight
In the case of surface installation, ensure that the Evaluation Unit is protected
from direct sunlight.

Page 6/43 Operating Instructions USi 281114 v1.3
Polymer Electric
Safety instructions
Applicable Standards
The type model of the product conforms to the EMC Directive 2004/108/EC.
Applicable standards:
 IEC60947-5-2 „IEC?60947-5-2 “Low-Voltage Switchgear and Controlgear –
Part 5-2: Control Circuit Devices and Switching Elements – Proximity Switches”
 IEC 60204-1 “Safety of Machinery – Electrical Equipment of Machinery; Part
1:General Requirements”
These Operating Instructions were drawn up in compliance with IEC 62079 “Prepa-
ration of Instructions – Structuring, Content and Presentation”.
In the event of a fault, take out of operation
In the event of malfunctions and visible damage, take the Control Unit out of
operation.
Do not overload Evaluation Unit
Ensure that the specied switching current is not exceeded.
Observe PIN assignment
Observe the PIN assignment when connecting the supply voltage.
Do not alter special cable
The special cable on the sensor (ultrasonic transducer) has a xed length.
Never shorten, lengthen or alter the special cable.

281114 v1.3 Operating Instructions USi Page 7/43
Polymer Electric Parts supplied
Store the parts of the USi in the original packaging in a dry place.
Observe the storage temperatures given in the technical specications.
Storage
The Evaluation Units are individually packaged in cartons. Several Evaluation Units
are stacked in one large carton.
The sensors (ultrasonic transducers) are packaged in a protective pressure lock
bag.
The documents are enclosed separately.
Packaging and transport
Transport and storage
Parts supplied
1×Evaluation Unit
Enclosure with electronics module.
1×Sensor (ultrasonic transducer)
1×Operating Instructions
1×Declaration of conformity
Check the scope of supply for completeness and the perfect condition of the pro-
duct immediately after receipt.
Required accessories:
1×Unit cable M12x8 / USi (optional)
You can nd recommended accessories in chapter Accessories.

Page 8/43 Operating Instructions USi 281114 v1.3
Polymer Electric
Product overview
Product overview
Sensor (Ultrasonic Transducer)
The special cable between the ultrasonic transducer and the M8 plug has a xed
length of 1.5 m and may not be lengthened or shortened.
Should the 1.5 m not be sufficient, the cable length can be doubled using the
optional extension cable (1005903).
1 Ultrasonic transducer
2 Active surface
3 M8 plug
4 Shielded cable (1.5 m)
5 “Teach In” button
6 Fastening point (M4)
7 M8 socket: Sensor 2
Evaluation Unit
8 M8 socket: Sensor 1
9 Screw plug: Mini USB
10 M12 plug X1: Unit cable

281114 v1.3 Operating Instructions USi Page 9/43
Polymer Electric Product overview
7 M8 socket: Sensor 2
8 M8 socket: Sensor 1
9 Screw plug: Mini USB
10 M12 plug X1: Unit cable
Connection Type Explanation
X1 M12, 8-poled for Unit Cable
Mini USB 2.0 for parameter assignment via soft-
ware
Sensor 1 M8, 3-poled Sensor 1 (ultrasonic transducer 1)
Sensor 2 M8, 3-poled Sensor 2 (ultrasonic transducer 2)
Connections
Plug X1 Signal PIN Circular connector
Supply voltage +US
-US
2
7
M12
Output 1.1 OUT 1.1 1
Output 1.2 OUT 1.2 3
Output 2.1 OUT 2.1 4
Output 2.2 OUT 2.2 5
– (not assigned) – 6
Synchronisation SYNC 8
LEDs information
 Green LED “Power”:
supply voltage connected
 Yellow LED “OUT 1.1”:
Output 1.1 activated
 Yellow LED “OUT 1.2”:
Output 1.2 activated
 Yellow LED “OUT 2.1”:
Output 2.1 activated
 Yellow LED “OUT 2.2”:
Output 2.2 activated

Page 10/43 Operating Instructions USi 281114 v1.3
Polymer Electric
Product overview
Unit Cable with M12 Socket (optional)
Cable for connection to downstream control system.
The Type LifYCY unit cable must be 8-poled (each lead min. 0.25 mm2), shielded
and equipped with an M12 socket.
Maximum length of the unit cable: 30 m.
Signal PIN Lead colour
Supply voltage +US
-US
2
7
BN
BU
Brown
Blue
Output 1.1 OUT 1.1 1 WH White
Output 1.2 OUT 1.2 3 GN Green
Output 2.1 OUT 2.1 4 YW Yellow
Output 2.2 OUT 2.2 5 GY Grey
– (not assigned) – 6 PK Pink
Synchronisation SYNC 8 RD Red
Earth – Transparent
Sonic Lobe
The following representations refer to the USi in delivery condition. Measurement
object: steel rod with Ø 10 mm. If parameters have been changed or if a different
measurement object is used, the representations will change accordingly.
Sonic lobe from the
narrow side and the
broad side
Reference axis