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  9. Maytag MLG33PDAWW Administrator Guide

Maytag MLG33PDAWW Administrator Guide

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MLG33
Installation/Operator Manual
WARNING: Foryoursafetytheinformation
in this manual must be followed to
minimize the risk of fire or explosion and
to prevent property damage, personal
injuryordeath.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinityofthis or anyotherappliance.
— WHATTODO IFYOU SMELLGAS:
• Donottry to light anyappliance.
• Donottouch anyelectricalswitch.
• Donotuse anyphonein your
building.
• Clearthe room, building or area of
alloccupants.
• Immediatelycallyour gassupplier
fromaneighbor’s phone. Follow
thegassupplier’sinstructions.
• Ifyou cannotreachyourgas
supplier, callthefiredepartment.
— Installation and service must be
performedbyacompetentprofessional.
AVERTISSEMENT: Assurez-vousdebien
suivrelesinstructionsdonnéesdanscette
noticepourréduire auminimumlerisque
d’incendie ou d’explosion ou pour éviter
toutdommagematériel,touteblessureou
lamort.
— Nepasentreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides
inflammables à proximité de cet
appareiloudetoutautreappareil.
— QUE FAIRE SI VOUS SENTEZ UNE
ODEURDEGAZ:
• Nepastenterd’allumerd’appareils.
• Netouchezàaucuninterrupteur.
Nepasvousservir des téléphones
setrouvantdans lebâtiment.
• Évacuezlapièce,le bâtiment ou la
zone.
• Appelezimmédiatementvotre
fournisseurdegaz depuisunvoisin.
Suivezles instructionsdu
fournisseur.
• Sivousne pouvez rejoindrele
fournisseurdegaz, appelezle
servicedes incendies.
— L’installation et l’entretien doivent
être assurés par un professionnel
compétent.
Part No. 113413
RETAIN THESE
INSTRUCTIONS IN A
SAFE PLACE FOR
FUTURE REFERENCE
IMPORTANT NOTE TO PURCHASER
Information must be obtained from your local gas supplier on the
instructionstobefollowediftheusersmellsgas. Theseinstructions
mustbeposted in a prominentlocationnearthe dryer.
FOR YOUR SAFETY
Do not store or use gasoline
orotherflammable vapors
andliquidsinthe vicinity of
thisorany other appliance.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence
nid’autresvapeursou liquides
inflammablesàproximitédecet
appareiloudetoutautreappareil.
We have tried to make this manual as complete as possible and hope you will find it useful. The manufacturer
reserves the right to make changes from time to time, without notice or obligation, in prices, specifications,
colors, and material, and to change or discontinue models. The illustrations included in this manual may not
depict your particular dryer exactly.
IMPORTANT
For your convenience, log the following information:
DATEOFPURCHASE _________________________________________________________ MODELNO. _________________
DEALER’S NAME _________________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
For replacement parts, contact the dealer from which the dryer was purchased or contact:
Maytag Co.
403 West Fourth Street North, Newton, Iowa 50208
Telephone:(641) 787-7000
Retain This Manual in a Safe Place for Future Reference
This product embodies advanced concepts in engineering, design, and safety. If this product is properly
maintained, it will provide many years of safe, efficient, and trouble free operation.
Only qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation
manual included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
MLG33
IMPORTANT
You must disconnect and lockout the electric
supply and the gas supply or the steam supply
before any covers or guards are removed from
the machine to allow access for cleaning,
adjusting,installation,ortestingofanyequipment
perOSHAstandards.
Pleaseobserveall safety precautions displayed
on the equipment and/or specified in the
installationmanualincludedwiththedryer.
Beforeinstallation,checkthatthelocaldistribution
conditions, nature of gas and pressure, and
adjustmentofthe appliances are compatible.
CAUTION
Dryer(s)should neverbeleft unattendedwhilein
operation.
“Caution: Label all wires prior to disconnection
whenservicingcontrols. Wiringerrorscancause
improperoperation.”
«Attention: Lor des opérations d’entretien des
commandes étiqueter tous fils avant de les
déconnecter. Touteerreurdecâblage peut étre
unesourcededanger et de panne.»
WARNING
Childrenshould notbeallowedtoplay onornear
thedryer(s). Childrenshouldbesupervisedifnear
dryer(s)inoperation.
Under no circumstances should the dryer door
switch(es), lint door/drawer switch(es), or heat
safetycircuit(s)everbe disabled.
Thedryermustnever beoperated withanyofthe
back guards, outer tops, or service panels
removed. Personalinjuryor firecouldresult.
Thedryermustnever beoperated withoutthelint
filter/screen in place, even if an external lint
collectionsystemis used.
FOR YOUR SAFETY
Donotdrymop headsin thedryer. Donotuse
dryerinthe presence ofdrycleaningfumes.
The dryers must not be installed or stored in an
area where it will be exposed to water
and/orweather.
Thewiringdiagramforthedryerislocatedbehind
thecontrolpanel.
Table of Contents
Safety Precautions ................................ 4
Specifications ........................................ 6
Installation Procedures ...................... 10
LocationRequirements .............................................. 10
Unpacking/SettingUp ................................................ 10
DryerEnclosureRequirements .................................. 10
FreshAirSupplyRequirements ..................................11
ExhaustRequirements................................................11
ElectricalInformation ................................................. 13
GasInformation ......................................................... 16
ConvertingfromOneFamilyofGas toAnother .......... 19
GasPressureTesting ................................................ 21
SteamInformation ...................................................... 21
WaterInformation....................................................... 22
PreparationforOperation/Start-Up ............................. 23
PreoperationalTest .................................................... 23
PreoperationalInstructions ........................................ 24
ShutdownInstructions................................................ 24
Service/Parts Information .................. 25
Service ....................................................................... 25
Parts.......................................................................... 25
Warranty Information ......................... 25
ReturningWarranty Cards.......................................... 25
Warranty .................................................................... 25
ReturningWarranty Parts .......................................... 25
Routine Maintenance .......................... 26
Cleaning..................................................................... 26
Adjustments .............................................................. 26
Data Label Information ....................... 27
List of Abbreviations__________________________
HVAC Heating,Ventilating, andAir-Conditioning
in WC Inchesof WaterColumn
L.C.D. LiquidCrystal Display
L.E.D. LightEmitting Diode
L.P. Liquid Propane
OSHA OccupationalSafety and HealthAdministration
UL UnderwritersLaboratory
4 Maytag Co. 113413-1
Safety Precautions____________________
Warning
For your safety, the information in this manual
must be followed to minimize the risk of fire or
explosion and to prevent property damage, personal injury,
or loss of life.
The dryer must never be operated with any of the back
guards, outer tops, or service panels removed. Personal
injury or fire could result.
Failure to properly install, maintain, and/or operate dryer
according to this manual and operator’s manuals included
with dryer may result in conditions which can cause serious
injury, death and/or property damage.
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
Purchaser and user should consult the local gas supplier for
proper instructions to be followed in the event the user smells
gas. The instructions should be posted in a prominent
location.
What To Do If You Smell Gas:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Clear the room, building, or area of all occupants.
• Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire
department.
Installation and service must be performed by a qualified
installer, service agency, or gas supplier.
Dryers must be exhausted to the outdoors.
Although the manufacturer produces a very versatile dryer,
there are some articles that, due to fabric composition or
cleaning method, should not be dried in it.
Warning
Dry only water washed fabrics. Do not dry articles
spotted or washed in dry cleaning solvents,
combustible detergents, or “all purpose” cleaner.
Explosion could result.
Do not dry rags or articles coated or contaminated with
gasoline, kerosene, oil, paint, or wax. Explosion could
result.
Do not dry mop heads. Contamination by wax or
flammable solvents will create a fire hazard.
Do not use heat for drying articles that contain plastic,
foam, sponge rubber, or similarly textured rubber
materials. Drying in a heated tumbler may damage
plastics or rubber and also may be a fire hazard.
A program should be established for the inspection and
cleaning of lint in the burner area, exhaust ductwork, and
area around the back of the dryer. The frequency of inspection
and cleaning can best be determined from experience at
each location.
!
Do not operate steam dryers with more than 125 psi (8.62
bar) steam pressure. Excessive steam pressure can damage
the steam coil and/or harm personnel.
Replace leaking flexible hoses or other steam fixtures
immediately. Do not operate the dryer with leaking flexible
hoses. Personal injury may result.
Warning
The collection of lint in the burner area and
exhaust ductwork can create a potential fire
hazard.
For personal safety, the dryer must be electrically grounded
in accordance with local codes and/or the National Electrical
CodeANSI/NFPANO. 70-LATEST EDITION or in Canada, the
Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or
LATEST EDITION.
Note
Failure to electrically ground the dryer properly will
void the warranty.
Warning
Personal injury or fire could result should the dryer
door switch, lint door/drawer, or heat safety circuit
ever be disabled.
Remove articles from the dryer as soon as the drying cycle
has been completed.
Warning
Articles left in the dryer after the drying and cooling
cycles have been completed can create a fire
hazard.
For safety, proper operation, and optimum performance, the
dryer must not be operated with a load less than 66% of its
rated capacity.
Warning
You must disconnect and lockout the electric
supply and the gas supply or the steam supply
before any covers or guards are removed from the
machine to allow access for cleaning, adjusting,
installation, or testing of any equipment per OSHA
standards.
Important
The dryer must be installed in a location/
environment, which the ambient temperature
remains between 40° F (4.44° C) and 130° F (54.44° C).
The operation of this appliance may affect the operation of
other types of gas appliances, which take their air for safe
combustion from the same room. If in doubt, consult the
appliance manufacturer(s).
Use this dryer only for its intended purpose, drying fabrics.
Warning
To reduce the risk of personal injury, install
lockable doors to prevent public access to the rear
of the dryers.
!
!
!
!
!
!
!
!
113413-1 Telephone: (641) 787-7000 5
Exhaust duct outlet should be checked periodically for
blockages, and if any found, removed.
Important
A means of restraint must be used to prevent
straining of the gas supply when the appliance is
moved.
An external means of power removal (disconnect device)
must be provided by the installer.
CE ONLY
Important
This appliance must only be installed and
operated in the country of destination indicated on
the dryer’s data plate. If the appliance is to be installed and
operated in a country other than the one indicated on the
data plate, a data plate amendment must be obtained from
Maytag Co.
Warning
This appliance must only operate with the gas type
indicated on the dryer’s data plate. If the
appliance is converted (gas type is changed), a data plate
amendment must be obtained from Maytag Co.
This appliance may cause spillage of products of
combustion from an open-flue appliance fitted in the same
room, and that such an appliance shall be tested for
clearance of products with the appliance in operation and
all windows and doors closed.
!
!
!
NOTES ____________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
NOTES ____________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
___________________________________________
6 Maytag Co. 113413-1
Specifications _____________________________________________________________________
!Note
The manufacturer reserves the right to make changes in specifications at any time without notice or obligation.
Shaded areas are stated in metric equivalents 4/13/05
GasElectricSteam
MAXIMUM CAPACITY(DRY WEIGHT) PER POCKET 20 lb 9.07 kg
TUMBLER DIAMETER 25-3/4” 65.41 cm
TUMBLER DEPTH 24” 60.96 cm
TUMBLER VOLUME PER POCKET 7-1/2 cu ft 212.3763 L
TUMBLER/DRIVE MOTOR PER POCKET 1/4 hp 0.19 kW
BLOWER/FAN MOTOR PER POCKET 1/3 hp 0.25 kW
DOOR OPENING (DIAMETER) 19-3/8” 49.21 cm
DOOR SILLHEIGHT TOP POCKET / BOTTOM POCKET 49” / 13” 124.46 cm / 33.02 cm
WATER CONNECTION 3/4”-11.5 NH
DRYERS PER 20’/40’ CONTAINER 42 / 84
DRYERS PER 48’/53’ TRUCK 96 / 108
VOLTAGE AVAILABLE 120-240v 1ø 2w 50/60 Hz
APPROX. NET WEIGHT 460 lb 208.65 kg
APPROX. SHIPPING WEIGHT 485 lb 219.99 kg
AIRFLOW PER POCKET 230 cfm 6.51 cmm
HEAT INPUT PER POCKET 40,000 Btu/hr 10,080 kcal/hr
EXHAUST CONNECTION (DIAMETER) PER POCKET 4” 10.16 cm
COMPRESSED AIR CONNECTION N / A
COMPRESSED AIR VOLUME N / A
INLET PIPE CONNECTION PER POCKET 3/8” M.N.P.T.
3/8” M.B.S.P.T. (CE ONLY)
VOLTAGE AVAILABLE 200-416v 1,3ø 3,4w 50/60 Hz
APPROX. NET WEIGHT 460 lb 208.65 kg
APPROX. SHIPPING WEIGHT 485 lb 219.99 kg
AIRFLOW PER POCKET 230 cfm 6.51 cmm
EXHAUST CONNECTION (DIAMETER) PER POCKET 4” 10.16 cm
COMPRESSED AIR CONNECTION N / A
COMPRESSED AIR VOLUME N / A
OVEN SIZE PER POCKET
kW Btu/hr kcal/hr
4.1 13,993 3,526
5.4 18,430 4,644
6.1 20,819 5,246
6.8 23,208 5,848
7.5 25,597 6,450
8.1 27,644 6,966
VOLTAGE AVAILABLE 120-240v 1ø 2w 50/60 Hz
APPROX. NET WEIGHT 476 lb 215.91 kg
APPROX. SHIPPING WEIGHT 501 lb 227.25 kg
AIRFLOW PER POCKET 230 cfm 6.51 cmm
STEAM CONSUMPTION PER POCKET 45 lb/hr 20.41 kg/hr
OPERATING STEAM PRESSURE 125 psi max 8.62 bar
EXHAUST CONNECTION(DIAMETER) PER POCKET 4” 10.16 cm
COMPRESSED AIR CONNECTION N / A
COMPRESSED AIR VOLUME N / A
BOILER HP(NORMAL LOAD) PER POCKET 1.2 Bhp
SUPPLYCONNECTION PER POCKET 1/2” F.N.P.T.
RETURN CONNECTION PER POCKET 1/2” F.N.P.T.
NOT AVAILABLE
113413-1 Telephone: (641) 787-7000 7
Specifications _____________________________________________________________________
NOT AVAILABLE
8 Maytag Co. 113413-1
MLG33 Specifications _____________________________________________________________
Gas
Electric
Steam
MAXIMUM CAPACITY
(DRY WEIGHT) PER POCKET
30 lb 13.61 kg
TUMBLER DIAMETER 30” 76.20 cm
TUMBLERDEPTH 27” 68.58 cm
TUMBLER VOLUME
PER POCKET
11.04 cu ft 312.62 L
TUMBLER/DRIVE MOTOR
PER POCKET
1/4 hp 0.18 kW
BLOWER/FAN MOTOR
PER POCKET
1/2 hp 0.37 kW
DOOR OPENING
(DIAMETER)
19-3/8” 49.23 cm
DOOR SILL HEIGHT
TOP POCKET/ BOTTOM POCKET
54-3/4” / 15” 139.06 cm / 38.1 cm
WATER CONNECTION N / A
DRYERS PER 20’/40’ CONTAINER 12 / 28
DRYERS PER 48’/53’ TRUCK 34 / 38
VOLTAGE AVAILABLE 120-240v 1ø 2w 50/60 Hz
APPROXIMATE NET WEIGHT 550 lb 249.48 kg
APPROXIMATE SHIPPING WEIGHT 580 lb 263.08 kg
AIRFLOW
PER POCKET
360 cfm 10.19 cmm
HEAT INPUT
PER POCKET
55,000 Btu/hr 13,860 kcal/hr
EXHAUST CONNECTION
(DIAMETER) PER POCKET
6” 15.24 cm
COMPRESSED AIR CONNECTION N / A
COMPRESSED AIR VOLUME N / A
INLET PIPE CONNECTION
PER POCKET
3/8” M.N.P.T.
VOLTAGE AVAILABLE
N / A
APPROXIMATE NET WEIGHT
APPROXIMATE SHIPPING WEIGHT
AIRFLOW
PER POCKET
EXHAUST CONNECTION
(DIAMETER) PER POCKET
COMPRESSED AIR CONNECTION
COMPRESSED AIR VOLUME
OVEN SIZE
PER POCKET
kW Btu/hr kcal/hr
VOLTAGE AVAILABLE
N / A
APPROXIMATE NET WEIGHT
APPROXIMATE SHIPPING WEIGHT
AIRFLOW
PER POCKET
STEAM CONSUMPTION
PER POCKET
OPERATING STEAM PRESSURE
EXHAUST CONNECTION
(DIAMETER) PER POCKET
COMPRESSED AIR CONNECTION
COMPRESSED AIR VOLUME
BOILER HORSEPOWER
(NORMAL LOAD) PER POCKET
SUPPLYCONNECTION
PER POCKET
RETURN CONNECTION
PER POCKET
!Note
The manufacturer reserves the right to make changes in specifications at any time without notice or obligation.
Shaded areas are stated in metric equivalents 4/18/2005
113413-1 Telephone: (641) 787-7000 9
MLG33 Specifications _____________________________________________________________
10 Maytag Co. 113413-1
!
Installation Procedures________________
Installation should be performed by competent professional
in accordance with local, state, and country codes. In the
absence of these codes, the installation must conform to
applicableAmerican National Standards:ANSI Z223.1-LATEST
EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-
LATEST EDITION (National Electrical Code) or in Canada,
the installation must conform to applicable Canadian
Standards: CAN/CGA-B149.1-M91 (Natural Gas) or CAN/
CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION (for General
Installation and Gas Plumbing) or Canadian Electrical Codes
Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION (for
Electrical Connections).
Location Requirements________________
Before installing the dryer, be sure the location conforms to
local codes and ordinances. In the absence of such codes
or ordinances the location must conform with the National
Fuel Gas CodeANSI.Z223.1 LATEST EDITION, or in Canada,
the installation must conform to applicable Canadian
Standards: CAN/CGA-B149.1-M91 (Natural Gas) or
CAN/CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION (for
General Installation and Gas Plumbing).
The dryer must be installed on a sound level floor capable of
supporting its weight. Carpeting must be removed from the
floor area that the dryer is to rest on.
The dryer must not be installed or stored in an area where it
will be exposed to water and/or weather.
Provisions for adequate air supply must be provided as noted
in this manual (refer to Fresh Air Supply Requirements
section).
Clearance provisions must be made from combustible
construction as noted in this manual (refer to Dryer Enclosure
Requirements section).
Provisions must be made for adequate clearances for
servicing and for operation as noted in this manual (refer to
Dryer Enclosure Requirements section).
The dryer must be installed with a proper exhaust duct
connection to the outside as noted in this manual (refer to
Exhaust Requirements section).
The dryer must be located in an area where correct exhaust
venting can be achieved as noted in this manual (refer to
Exhaust Requirements section).
Important
The dryer should be located where a minimum
amount of exhaust ducting will be necessary.
The dryer must be installed with adequate clearance for air
openings into the combustion chamber.
Caution
This dryer produces combustible lint and must be
exhausted to the outdoors. Every 6 months,
inspect the exhaust ducting and remove any lint buildup.
Important
The dryer must be installed in a location/
environment, which the ambient temperature
remains between 40° F (4.44° C) and 130° F (54.44° C).
Unpacking/Setting Up__________________
Remove protective shipping material (i.e., plastic wrap and
optional shipping box) from the dryer.
Important
Dryer must be transported and handled in an
upright position at all times.
The dryer can be moved to its final location while still attached
to the skid or with the skid removed. To remove the skid from
the dryer, locate and remove the 2 bolts securing the base of
the dryer to the wooden skid. One is located at the center
rear and the other is at the center front.
With the skid removed, use caution and assure all four
leveling legs are fully retracted if the dryer is to be slid into its
final position.
Leveling Dryer
The dryer is equipped with 4 leveling legs, 1 at each corner of
the base. For optimum performance the dryer should be
level front-to-back and side-to-side.
Dryer Enclosure Requirements________
Bulkheads and partitions should be made of noncombustible
material.
Note
Allowances must be made for opening the control
door.
A The requirement to allow the door to open completely for
the SL2020 is 30-inches (76.2 cm), and for the MLG33
is 33-inches (83.8 cm).
B A minimum overhead clearance of 6-inches (15.24 cm)
is required.
C Dryer should be positioned a minimum of 12-inches
(30.48 cm) away from the nearest obstruction. 24-inches
(60.96 cm) is recommended for ease of installation,
maintenance, and service.
D 1/16” (1.5875 mm) minimum is required.
E Flooring should be level or below dryer cabinet for ease
of removing panels during maintenance.
F Dryers may be positioned sidewall to sidewall, however
a 1/16” (1.5875 mm) minimum allowance must be made
for the opening and closing of the control door, along
with the removal of panels during maintenance.
!
!
!
!