Maytag MGR4452BDB - 4.5 GAS RANGES User manual

INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE
INSTALLATION MANUAL
'Gas 30-inch Wide Free-standingRange
PLEASE KEEP THIS MANUAL FOR FUTURE REFERENCE
THE MANUAL IS INTENDED TO ASSIST IN THE INITIAL INSTALLATION AND ADJUSTMENTS OF THE RANGE.
Only qualified personnel should
install or service this range.
Read "Safety Instructions" in the
Use & Care book before using
range.
Improper installation, adjustment,
alteration, service, maintenance or
use of range can result in serious
injury or property damage.
WARNING
•ALL RANGES CAN TIP AND
CAUSE INJURIES TO PERSONS.
• INSTALL ANTI-TIP DEVICES
PACKED WITH RANGE.
•FOLLOW ALL INSTALLATION
INSTRUCTIONS.
CLEARANCE DIMENSIONS
Range may be installed with zero inches clearance
adjacent to (against) combustible construction at the rear
and on the sides below the cooktop. For complete
information in regard to the installation of wall cabinets
above the range and clearances to combustible wall
above the cooking top see the installation drawings. For
SAFETY CONSIDERATIONS do not install a range in any
combustible cabinetry which is not in accord with the
installation drawings.
*NOTE: 30 inch (76.2 cm) dimension between cooking
top and wall cabinet shown on illustration does not apply
to ranges with an elevated oven. The 36 inch (76.2 cm)
dimension may be reduced to not less than 24 inches (61
cm) when the wall cabinets in a domestic home are
protected with fireproof materials in accordance with
American National Standards - National Fuel Gas Code or
in mobile homes when they are protected with fireproof
materials in accordance with the Federal Standard for
Mobile Home Construction and Safety.
To eliminate the risk of burns or fire by reaching over
heated surface units, cabinet storage space located
above the surface units should be avoided. If cabinet
storage is to be provided, the risk can be reduced by
installing a range hood that projects horizontally a
minimum of 5 inches (13 cm) beyond the bottom of the
cabinets.
CAUTION: This range has been designed in
accordance with the requirements of various safety
agencies and complies with the maximum allowable
wood cabinet temperatures of 194°F. If this range
is installed with cabinets that have a lower working
temperature than 194°F, discoloration, delamination
or melting may occur.
8101 P624-60
(12-03-00)

INSTALLATION DRAWINGS
GAS LINE
LOCATION NON-SELF
CLEANING MODELS.
-PROVIDE FOR 120 VOLT
GROUNDED ELECTRICAL
OUTLET IN THIS AREA.
OUTLET MUST BE FLUSH.
AREA IS 13"W X9"H,
(33 CM L X22.9 CM H)
LOCATED 9 3/8" (23.8 CM)
ABOVE FLOOR, AND 1 1/2 °
(3.8 CM) FROM RIGHT
WALL.
36" (91.4 CM)
HEIGHT OF
CABINET
///_30" (76_2 CM)
|/CABINET
OPENING
RECOMMENDED GAS LINE
LOCATION SELF-CLEAN
MODELS.
25"(63.5 CM)
NORMAL
CABINET
TOP DEPTH
ALLOWED 18°(45.7 CM)
FOR NON-CONVECT MODELS.
-2-

/
/P
(76.2 CM)| |j
30" (76.2 CM). LI
j MIN. "e_4_
_(SEE NOTE ON FRONT PAGE) I _ _
(45.7 cM) [ / {
•
o col,
iI '
ANY COMBUSTIBLE
SURFACE
MAX. DEPTH
OF CABINETS
ABOVE COOK TOP
0"(0 CM) CLEARANCE
_BETWEEN ADJACENT
/_---.,. COMBUSTIBLE
CONSTRUCTION AND
THE BACK AND SIDES
OF THE RANGE
BELOW THE COOKING
SURFACE.
36"
(91 .4 CM)
ART _9215-143-0
DIMENSION "A" SIDE CLEARANCE ABOVE COOKING SURFACE
TOP BURNER RATE FOR
NATURAL GAS (SEE RATING PLATE) CONVENTIONAL OVEN SELF-CLEAN OVEN
9,200 BTU/HR OR LESS 0 INCHES 3 INCHES (7.6 CM)
MORE THAN 9,200 BTU/HR 1 INCH (2.5 CM) 3 INCHES (7.6 CM)
Check the range model number plate to see if the range is
approved for installation in mobile homes and/or
recreational park trailers. If approved the following items
are applicable.
MOBILE HOMES
The installation of a range designed for mobile home
installation must conform with the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part
3280 [formerly the Federal Standard for Mobile Home
Construction and Safety, Title 24 HUD, (Part 280)] or,
when such standard is not applicable, the Standard for
Manufactured Home Installations, ANSI A225.1/NFPA
501A, or with local codes.
In Canada the range must be installed in accordance with
the current CSA Standard C22.1 - Canadian Electrical
Code Part 1 and Section Z240.4.1 - Installation
Requirements for Gas Burning Appliances in Mobile
Homes (CSA Standard CAN/CSA - Z240MH).
RECREATIONAL PARK TRAILERS
The installation of a range designed for recreational park
trailers must conform with state or other codes or, in the
absence of such codes, with the Standard for
Recreational Park Trailers, ANSI A119.5-latest edition.
In Canada the range must be installed in accordance with
CAN/CSA - Z240.6.2 - Electrical Requirements for R.V.'s
(CSA Standard CAN/CSA - Z240 RV Series) and Section
Z240.4.2 - Installation Requirements for Propane
Appliances and Equipment in R.V.'s (CSA Standard
CAN/CSA - Z240 RV Sedes).
LOCATING THE RANGE
Do not set range over holes in the floor or other locations
where it may be subject to strong drafts. Any opening in
the wall behind the range and in the floor under the range
should be sealed. Make sure the flow of cooling/
ventilation air is not obstructed below the range.
NOTE: A range should NOT be installed over kitchen
carpeting.
-3-

ANTI-TIP DEVICE INSTALLATION INSTRUCTIONS
NOTE: A risk of range tip over exists if the appliance is
not installed in accordance with the installation
instructions provided. The proper use of this device
minimizes the risk of TIP-OVER. In using this device the
consumer must still observe the safety precautions as
stated in the USE and CARE MANUAL and avoid using
the oven door and/or lower drawer as a step stool.
Installation instructions are provided for wood and cement
in either floor or wall. Any other type of construction may
require special installation techniques as deemed
necessary to provide adequate fastening of the ANTI-TIP
bracket to the floor or wall.
STEP 1 -Locating The Bracket (see figure 1)
A. Determine where either the right or left rear "edge" of
the range will be located and mark the floor or wall.
g.
C.
Place the BRACKET 15/16" (24 mm) from the marked
"EDGE" toward center of opening and against the
back wall as shown in figure 1, with orientation hole
against wall.
Use the bracket as a template and mark the required
holes, as shown in figure 1 for the type of construction
you will be using.
STEP 2 - Anti-Tip Bracket Installation
A. Wood Construction:
1. Floor: Locate the center of the two holes identified
in figure 1 as "HOLES FOR FLOOR". Drill a 1/8"
(3 mm) pilot hole in the center of each hole (a nail
or awl may be used if a drill is not available).
Secure the ANTI-TIP bracket to the floor with the
two screws provided. Proceed to STEP 3.
2. Wall: Locate the center of the two holes identified
in figure 1 as "HOLES FOR WALL. Ddll an angled
1/8" (3 mm) pilot hole in the center of each hole
g.
as shown in figure 2. (A nail or awl may be used if
a drill is not available). Secure the ANTI-TIP
bracket to the wall with the two screws provided
as shown in figure 2. Proceed to STEP 3.
Cement or Concrete Construction:
1. Suitable screws for concrete construction can be
obtained at a hardware store. Drill the required
size hole for the screws obtained into the
concrete at the center of the holes identified in
figure 1 as "HOLES FOR FLOOR". Secure the
ANTI-TIP bracket to the floor. Proceed to STEP 3.
STEP 3 -Range Installation
A. A free-standing range may be installed by one person.
g. Align the range to its designated location and slide it
back into position. Note: A minimum clearance of 1/4"
(6 mm) is required between the range and the leveling
foot that will engage the ANTI-TIP bracket, see figure
2.
C.
D.
E.
CAUTION: Damage to the range may occur if range
is moved or lifted by grasping the main top or
backguard.
For SAFETY CONSIDERATIONS as well as optimum
performance adjust the range so that it is level. This
may be checked by placing a spidt level or a large
pan of water on the cooktop or the oven rack. If an
adjustment is required pull the range forward, tip the
range and rotate the leveling feet as required.
To check the range for proper installation of the
anti-tip bracket: Use a flashlight and look underneath
the bottom of the range to see that one of the rear
leveling feet is engaged in the bracket slot.
Proceed with the remainder of the installation
instructions provided with the range.
FIGURE 1
NOI L_! I ,_ MU! ,) (z_' ,i_lht_
/
FIGURE 2
-4.

CONNECTING THE RANGE
ELECTRIC SUPPLY
The appliance, when installed, must be electrically
grounded in accordance with local codes or, in the
absence of local codes, with the National Electrical Code,
ANSI/NFPA 70.
In Canada the range must be installed in accordance with
the current CSA Standard C22.1 - Canadian Electrical
Code Part 1.
ELECTRICAL SUPPLY CONNECTION:
The range requires 120 volts, 60 cycle alternating current
from an outlet. See serial plate for rating.
User may experience occasional circuit tripping if Ground
Fault Circuit Interrupter (GFCI) outlet or breaker is in use.
, WARNING
Electrical Grounding Instructions
This appliance is equipped with a (three-prong)
grounding plug for your protection against shock
hazard and should be plugged directly into a
properly grounded receptacle. Do not cut or remove
the grounding prong from this plug.
, WARNING
DISCONNECT ELECTRICAL SUPPLY
BEFORE SERVICING THE APPLIANCE.
GAS SUPPLY
Installation of this range must conform with local codes or,
in the absence of local codes, with the National Fuel Gas
Code, ANSI Z223.1-1atest edition.
In Canada the range must be installed in accordance with
the current CGA Standard CAN/CGA-B149 - Installation
Codes for Gas Burning Appliances and Equipment and/or
local codes.
GAS SUPPLY CONNECTION: (See figure 4)
A QUALIFIED SERVICEMAN OR GAS APPLIANCE
INSTALLER MUST MAKE THE GAS SUPPLY
CONNECTION. Leak testing of the appliance shall be
conducted by the installer according to the
instructions given in section h.
NATURAL GAS SUPPLY LINE MUST HAVE A NATURAL
GAS SERVICE REGULATOR. INLET PRESSURE TO
THIS APPLIANCE SHOULD BE REDUCED TO A
MAXIMUM OF 14 INCHES WATER COLUMN (0.5
POUNDS PER SQUARE INCH (P.S.I.) LIQUEFIED
PETROLEUM (L.P.)/PROPANE GAS SUPPLY LINE
MUST HAVE A L.P. GAS PRESSURE REGULATOR.
INLET PRESSURE TO THIS APPLIANCE SHOULD BE
REDUCED TO A MAXIMUM OF 14 INCHES WATER
COLUMN (0.5 P.S.I.). INLET PRESSURES IN EXCESS
OF 0.5 P.S.I. CAN DAMAGE THE APPLIANCE
PRESSURE REGULATOR AND OTHER GAS
COMPONENTS IN THIS APPLIANCE AND CAN
RESULT IN A GAS LEAK.
a. A GAS CUTOFF VALVE SHOULD BE PUT IN AN
ACCESSIBLE LOCATION IN THE SUPPLY LINE
AHEAD OF THE RANGE, FOR TURNING ON AND
TURNING OFF GAS SUPPLY. If range is to be
connected to house piping with flexible or semi-rigid
metal connectors for gas appliances, CONNECTOR
NUTS MUST NOT BE CONNECTED DIRECTLY TO
PIPE THREADS. THE CONNECTORS MUST BE
INSTALLED WITH ADAPTORS PROVIDED WITH
THE CONNECTOR.
b.
C.
d.
e.
f.
The house piping and/or range connector used to
connect the range to the main gas supply must be
clean, free of metal shavings, rust, dirt and liquids (oil
or water). Dirt, etc. in the supply lines can work its
way into the range manifold and in turn cause failure
of the gas valves or controls and clog burners and/or
pilot orifices.
CAUTION: DO NOT LIFT OR MOVE RANGE BY
DOOR HANDLES, OR BACKGUARD.
Turn off all pilots and main gas valve of other gas
appliances.
Turn off main gas valve at meter.
Before connecting range, apply pipe thread
compound approved for LPG to all threads.
Connect range to gas supply at appliance pressure
regulator using adaptors supplied with flexible
connector. Rigid pipe may also be used. See rating
plate for type of gas range has been manufactured
for.
g. Turn on main gas valve at meter, and relight pilots at
other gas appliances.
-5-

!
/
//
/
TO CONNECT GAS SUPPLYTO 1/2" N.P.T.MALE INLET
SHU _ OFF VALVE
LOWER OV-N
TO CONNECT GAS SUPPLYTO 1/2'l N.RT. FEMALE INLET
WHEN THE INSTALLER HAS COMPLETED INSTALLATION
OF THE APPLIANCE, LEAVE THE APPLIANCE PRESSURE
REGULATOR SHUT-OFF VALVE IN THE "ON" POSITION.
FLE_I/!I( SPPL'f LIN
\
7iiiiiiiiiG !i!!!S:i.!Pii l !ilC! :i,:! ai:i "iiiilF:"W
il::Rln e ::::::::::
ADApTDR
FIGURE 4
Appliance Pressure Regulator
& Alternate Connectors
The appliance pressure regulator on your range may
differ from this illustration.
h,
j,
Apply a non-corrosive leak detection fluid to all joints
and fittings in the gas connection between the supply
line shut-off valve and the range. Include gas fittings
and joints in the range if connections were disturbed
during installation. Check for leaks! Bubbles
appearing around fittings and connections will indicate
a leak. If a leak appears, turn off supply line gas
shut-off valve, tighten connections, turn on the supply
line gas shut off valve, and retest for leaks.
CAUTION: NEVER CHECK FOR LEAKS WITH A
FLAME.
WHEN LEAK CHECK IS COMPLETE, WIPE OFF
ALL RESIDUE.
Remove shipping screw from ALL top burners.
(Conventional top burner models only). This is to hold
the burners in place on the burner bracket for shipping
purposes only. (See figure 5).
Adjust burner air shutter to the widest opening that will
not cause the flame to lift or blow off the burner when
cold.
NOTE: Correctly adjusted sealed burners, can have
flames that will lift or blow off without a pot over the
burner. These should be adjusted with a pot in place.
FIGURE 5
CHECKING PRESSURE OF HOUSE PIPING
SYSTEM
3. The appliance and its individual shutoff valve must be
disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in
excess of 1/2 Ibs./sq. in. (3.5 kPa) (13.8 in. water
column).
4. The appliance must be isolated from the gas supply
piping system by closing its individual manual shutoff
valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than
1/2 Ibs./sq. in. (3.5 kPa) (13.8 in. water column).
-6-

RANGE ADJUSTMENTS
Top Section - Gas Top Pilot Adjustment
(See figure 6)
Purge all air from supply system by turning on one top
burner valve. Then turn off valve and adjust top pilot flame
using adjusting screw "A" (figure 6) so that flame is even
with top of flash tube. To light the burner, push and turn
top burner knob to the lite position. NOTE: Some models
have ONLY one pilot adjustment at the manifold pipe.
PILOT
TOP OF
FLASH TUBE
CONE
FIGURE 6
Top Section -Electric Ignition
To operate, push and turn top burner knob to the LITE
position. The top burner will light. To turn OFF spark after
the top burner has ignited turn knob to HI setting.
Top Burner Adjustment
All Top Burner Valves: The approximate height of the
flame at the high or fu,-on position is shown below.
Adjust burner air shutter to the widest opening that willnot
cause the flame to lift or blow off the burner when cold.
NOTE: Correctly adjusted sealed burners, can have
flames that will lift or blow off without a pot over the
burner. These should be adjusted with a pot in place.
!I314" FLAME
CONVENTIONAL BURNERS
J
'_ AIR SHUTTER
SEALED BURNERS
FIGURE7
-7-

Air Shutter -Oven Burner
a. The approximate length of the flame of oven burner is
a 1/2 inch distinct inner blue flame, figure 8.
/
112 [ LAf4L /
TN!qF_ Ct]NF
FIGURE 8
b. Oven burner flame can be checked as follows:
C.
1. Yellow flame on burner - open burner air shutter
to the widest opening that will not cause the flame
to lift or blow off the burner when cold. (See #2 on
figure 9).
2, Distinct blue flame but lifting - close burner air
shutter to the point where it will not cause the
flame to lift or blow off the burner when cold. (See
#2 on figure 9).
The oven burner air shutter adjustment is the same on
ranges with a gas pilot or electric ignition.
LOCK SCREW
ORIFICE HOOD
1
AIR SHUTTER
/2
FIGURE 9
Removing Sealed Burner For Adjustment Or
Service:
Mark ignitor location relative to main top with pencil. This
mark on the main top is used as a reference point when
replacing the burner assembly to insure that the burner is
tightened to its original position.
Place burner wrench (part no. 8312D075-60, available
from your dealer or authorized service agency) over
surface burner assembly with ignitor positioned inside gap
in wrench ring (figure 10). This prevents ignitor from being
crushed when wrench tightens on burner assembly.
Rotate burner assembly approximately one-eighth turn
counter-clockwise and lift from main top (figure 11).
(_!_COUNTER _CLOCNW I .£E
0LOOSEN
-IGNITOR POSZ]ION _ "_
INSIDE WRENC_ GAP
CLOCKWISE
TO TZGHTEN /_1
ART #A219 8 2
IN _LIS_ SEA_D BU_N_ _.NOVAL
FIGURE 10
To Reassemble: Replace burner assembly in main top
and rotate approximately one-eighth turn clockwise using
burner wrench until burner locks into position with ignitor
aligned with reference mark on main top.
ORFICE HOOD /
FIGURE 11
-8-

GAS CONVERSION
To access the regulator from front of range, remove the
storage drawer or warming drawer.
To remove storage drawer: Pull out to the first stop
position. Lift up front of drawer and pull to the second
position, grasp sides and lift up and out to remove drawer.
To replace: Fit the drawer rollers onto the rails. Lift up
drawer front and gently push in to first stop position. Lift
up and continue to slide drawer to the closed position.
TO REMOVE WARMING DRAWER:
1. Empty drawer and pull out to itsfull open position.
2. Locate the black triangle levers on each side of the
drawer.
TO REPLACE WARMING DRAWER:
a. Pull the bearing glides to the front of the chassis glide.
(See picture below).
/BEARING GLIDE
b. Align the glide on each side of the drawer with the glide
slots on the range. (See picture below).
3. Press the lever DOWN on the RIGHT side and lift the
lever UP on the LEFT side at the same time. Then pull
drawer out another inch.
c. Push the drawer into the range until levers "click"
(approximately 2"). Pull the drawer open again to seat
bearing glides into position. If you do not hear the
levers "click" or the bearing glides do not feel seated
remove the drawer and repeat steps athrough c. This
will minimize possible damage to the bearing glides.
4. Carefully pullthe drawer all the way out holding on to
the sides, not the drawer front.
-9-

HOW TO REMOVE RANGE FOR SERVICING
Follow these procedures to remove appliance for
servicing:
1. Shut off gas supply to appliance.
2. Disconnect electrical supply to appliance, if equipped.
3. Disconnect gas supply tubing to appliance.
4. Slide range forward to disengage range from the
anti-tip bracket. (See page 4).
5. Reverse procedure to reinstall. If gas line has been
disconnected, check for gas leaks after reconnection.
NOTE: A qualified servicer should disconnect and
reconnect the gas supply.
The servicer MUST follow installation instructions
provided with the gas appliance connector and the
warning label attached to the connector.
6. To prevent range from accidentally tipping, range must
be secured to the floor by sliding rear leveling leg into
the anti-tip bracket.
SERVICE-PARTS INFORMATION
When your range requires service or replacement parts,
contact your dealer or authorized service agency. Please
give the complete model and serial numbers of the range
which is located on the range model number plate.
-10-