Mazda 2013 CX-5 Instruction manual

CX-5 - 2013
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Workshop Manual - Brakes
2013 - CX-5
On-Board Diagnostics
DYNAMIC STABILITY CONTROL SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)]
FOREWORD [DYNAMIC STABILITY CONTROL (DSC)]
ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)]
DTC B10DF:46/C1A08:1C/U2007:46/U2007:62/U3000:49 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0001:01/C0002:01/C0003:01/C0004:01/C0010:01/C0011:01/C0014:01/C0015:01/C0018:01/C0019:01/C001C:01/C001D:01 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0020:11/C0020:12/C0020:13/C0020:71 [DYNAMIC STABILITY CONTROL (DSC)]
DTC
C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64
[DYNAMIC STABILITY CONTROL (DSC)]
DTC C0031:11/C0031:15/C0034:11/C0034:15/C0037:11/C0037:15/C003A:11/C003A:15 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0040:64 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0044:01/C0044:28/C0044:54/C0044:64 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0051:62/C0051:64/C0051:67/C0051:85 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0061:28/C0061:64/C0062:28/C0062:64/C0063:28/C0063:64 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0061:54/C0062:54/C0063:54 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0062:76 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C006B:00/C0072:68 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C0089:64 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C1031:35 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C1031:41 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C1031:54 [DYNAMIC STABILITY CONTROL (DSC)]
DTC C1031:68 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U0001:88/U0100:00/U0101:00/U0114:00/U0131:00/U0155:00 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U0151:00 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U0401:00 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U0402:00 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U0420:00 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U0423:00 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U0452:86 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U2101:00/U2300:52/U2300:54/U2300:55/U2300:56/U2300:64 [DYNAMIC STABILITY CONTROL (DSC)]
DTC U3003:08/U3003:16/U3003:17 [DYNAMIC STABILITY CONTROL (DSC)]
Symptom Troubleshooting
SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)]
FOREWORD [DYNAMIC STABILITY CONTROL (DSC)]
PRECAUTION [DYNAMIC STABILITY CONTROL (DSC)]
SYMPTOM TROUBLESHOOTING [DYNAMIC STABILITY CONTROL (DSC)]
NO.1 ANY OF THE FOLLOWING LIGHTS DO NOT ILLUMINATE WITH THE IGNITION ON: (ABS WARNING LIGHT, BRAKE SYSTEM WARNING LIGHT, TCS/DSC INDICATOR LIGHT AND/OR TCS OFF INDICATOR
LIGHT) [DYNAMIC STABILITY CONTROL (DSC)]
NO.2 ANY OF THE FOLLOWING LIGHTS STAY ON: (ABS WARNING LIGHT, TCS/DSC INDICATOR LIGHT AND/OR TCS OFF INDICATOR LIGHT) [DYNAMIC STABILITY CONTROL (DSC)]
NO.3 BRAKE SYSTEM WARNING LIGHT STAY ON [DYNAMIC STABILITY CONTROL (DSC)]
NO.4 THERE IS A MALFUNCTION IN THE SYSTEM EVEN THOUGH ABS WARNING LIGHT, BRAKE SYSTEM WARNING LIGHT, TCS/DSC INDICATOR LIGHT AND TCS OFF INDICATOR LIGHT DO NOT ILLUMINATE
[DYNAMIC STABILITY CONTROL (DSC)]
NO.5 ABS OR TCS*1 OPERATES FREQUENTLY/TCS DOES NOT WORK CORRECTLY *1: DSC SYSTEM FUNCTION CONTAINS TRACTION CONTROL FUNCTION, TCS/DSC INDICATOR LIGHT GOES ON AND OFF WHILE
TCS OPERATES [DYNAMIC STABILITY CONTROL (DSC)]
NO.6 DSC*2 OPERATES FREQUENTLY/DSC DOES NOT WORK CORRECTLY *2: TCS/DSC INDICATOR LIGHT GOES ON AND OFF WHILE DSC OPERATES [DYNAMIC STABILITY CONTROL (DSC)]
NO.7 TCS/DSC INDICATOR LIGHT FLASHES (WHEN NEITHER THE TCS NOR THE DSC ARE OPERATING) [DYNAMIC STABILITY CONTROL (DSC)]
NO.8 HILL LAUNCH ASSIST (HLA) OPERATES EVEN ON A DOWNHILL/HILL LAUNCH ASSIST (HLA) DOES NOT OPERATE ON A SLOPE [DYNAMIC STABILITY CONTROL (DSC)]
General Procedures

CX-5 - 2013
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GENERAL PROCEDURES (BRAKE)
Conventional Brake System
CONVENTIONAL BRAKE SYSTEM LOCATION INDEX
BRAKE FLUID INSPECTION
BRAKE FLUID AIR BLEEDING
VACUUM LINE INSPECTION
VACUUM HOSE REMOVAL/INSTALLATION
BRAKE PEDAL INSPECTION
BRAKE PEDAL REMOVAL/INSTALLATION
BRAKE SWITCH INSPECTION
MASTER CYLINDER REMOVAL/INSTALLATION
BRAKE FLUID LEVEL SENSOR INSPECTION
POWER BRAKE UNIT INSPECTION
POWER BRAKE UNIT REMOVAL/INSTALLATION
VACUUM PUMP INSPECTION
VACUUM PUMP REMOVAL/INSTALLATION
FRONT BRAKE (DISC) INSPECTION
FRONT BRAKE (DISC) REMOVAL/INSTALLATION
DISC PAD (FRONT) REPLACEMENT
CALIPER (FRONT) DISASSEMBLY/ASSEMBLY
BRAKE HOSE (FRONT) REMOVAL/INSTALLATION
REAR BRAKE (DISC) INSPECTION
REAR BRAKE (DISC) REMOVAL/INSTALLATION
DISC PAD (REAR) REPLACEMENT
CALIPER (REAR) DISASSEMBLY/ASSEMBLY
BRAKE HOSE (REAR) REMOVAL/INSTALLATION
Parking Brake System
PARKING BRAKE SYSTEM LOCATION INDEX
PARKING BRAKE LEVER INSPECTION
PARKING BRAKE LEVER ADJUSTMENT
PARKING BRAKE LEVER REMOVAL/INSTALLATION
FRONT PARKING BRAKE CABLE REMOVAL/INSTALLATION
REAR PARKING BRAKE CABLE REMOVAL/INSTALLATION
PARKING BRAKE SWITCH INSPECTION
Dynamic Stability Control
DYNAMIC STABILITY CONTROL LOCATION INDEX
DSC SYSTEM WIRING DIAGRAM
DSC HU/CM REMOVAL/INSTALLATION
DSC RELATED PARTS SENSOR INITIALIZATION PROCEDURE
DSC HU/CM INSPECTION
FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION
FRONT ABS WHEEL-SPEED SENSOR INSPECTION
REAR ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION
REAR ABS WHEEL-SPEED SENSOR INSPECTION [2WD]
REAR ABS WHEEL-SPEED SENSOR INSPECTION [AWD]
BRAKE FLUID PRESSURE SENSOR INSPECTION
TCS OFF SWITCH REMOVAL/INSTALLATION
TCS OFF SWITCH INSPECTION
Technical Data
BRAKES TECHNICAL DATA
Maintenance/Service Tools
BRAKES SST

DYNAMIC STABILITY CONTROL SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)]
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2013 - CX-5 - Brakes
DYNAMIC STABILITY CONTROL SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)]

DYNAMIC STABILITY CONTROL SYSTEM WIRING DIAGRAM [DYNAMIC STABILITY CONTROL (DSC)]
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© 2012 Mazda North American Operations, U.S.A.

FOREWORD [DYNAMIC STABILITY CONTROL (DSC)]
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2013 - CX-5 - Brakes
FOREWORD [DYNAMIC STABILITY CONTROL (DSC)]
If there is any vehicle malfunction complaint lodged by a customer, perform malfunction diagnosis according to the
troubleshooting procedure.
Troubleshooting Procedure

FOREWORD [DYNAMIC STABILITY CONTROL (DSC)]
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FOREWORD [DYNAMIC STABILITY CONTROL (DSC)]
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*1
CONTROLLER AREA NETWORK (CAN) MALFUNCTION DIAGNOSIS FLOW
Action for non-repeatable malfunction
If the malfunction does not recur, verify the malfunction cause by performing the following actions:
Verify that a DTC has been recorded in the memory using the M-MDS. (See ON-BOARD DIAGNOSIS
[DYNAMIC STABILITY CONTROL (DSC)].)
Perform a simulation test in the simulation mode based on the repair order form, record the data at that
time, and detect the malfunction cause.
Shake the wiring harness or connector of the electrical component which is suspected to be the cause of
the malfunction, and inspect for the occurrence of any malfunction or DTCs.
Inspect the female terminals for poor connection.
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ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)]
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2013 - CX-5 - Brakes
ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)]
On-Board Diagnostic (OBD) Test Description
The OBD test inspects the integrity and function of the DSC and outputs the results when requested by the specific tests.
On-board diagnostic test also:
Provides a quick inspection of the DSC usually performed at the start of each diagnostic procedure.
Provides verification after repairs to ensure that no other faults occurred during service.
The OBD test is divided into 3 tests:
Read/clear diagnostic results, PID monitor and record and active command modes.
Read/clear diagnostic results
This function allows you to read or clear DTCs in the DSC HU/CM memory.
PID/Data monitor and record
This function allows you to access certain data values, input signals, calculated values, and system status information.
Active command modes
This function allows you to control devices through the M-MDS.
Reading DTCs Procedure
CMDTC self test
1. Connect the M-MDS (IDS) to the DLC-2.
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
a. Select “Self Test”.
b. Select “All CMDTCs”.
3. Verify the DTC according to the directions on the screen.
If any DTCs are displayed, perform troubleshooting according to the corresponding DTC inspection.
4. After completion of repairs, clear all DTCs stored in the DSC. (See Clearing DTCs Procedure.)
ODDTC self test
1. Connect the M-MDS (IDS) to the DLC-2.
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
a. Select “Self Test”.
b. Select “Modules”.
c. Select “ABS”.
3. Verify the DTC according to the directions on the screen.
If any DTCs are displayed, perform troubleshooting according to the corresponding DTC inspection.
4. After completion of repairs, clear all DTCs stored in the DSC. (See Clearing DTCs Procedure.)
Clearing DTCs Procedure
CMDTC clearing DTCs procedure
1. Connect the M-MDS (IDS) to the DLC-2.
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
a. Select “Self Test”.
b. Select “All CMDTCs”.
3. Verify the DTC according to the directions on the screen.
4. Press the clear button on the DTC screen to clear the DTC.
5. Switch the ignition to off.
6. Switch the ignition ON (engine off) and wait for 5 s or more.
7. Perform DTC inspection. (See Reading DTCs Procedure.)
8. Verify that no DTCs are displayed.
ODDTC clearing DTCs procedure

ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)]
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1. Connect the M-MDS (IDS) to the DLC-2.
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
a. Select “Self Test”.
b. Select “Modules”.
c. Select “ABS”.
3. Verify the DTC according to the directions on the screen.
4. Press the clear button on the DTC screen to clear the DTC.
5. Switch the ignition to off.
6. Switch the ignition ON (engine off) and wait for 5 s or more.
7. Perform DTC inspection. (See Reading DTCs Procedure.)
8. Verify that no DTCs are displayed.
PID/Data Monitor and Record Procedure
1. Connect the M-MDS (IDS) to the DLC-2.
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
a. Select “DataLogger”.
b. Select “Modules”.
c. Select “ABS”.
3. Select the applicable PID from the PID table.
4. Verify the PID data according to the directions on the screen.
NOTE:
The PID data screen function is used for monitoring the calculated value of input/output signals in the module.Therefore, if the monitored value of the output parts is not within the specification, it is necessary to inspect the monitored value of input parts corresponding to the applicable output part control.
In addition, because the system does not display an output part malfunction as an abnormality in the monitored value, it is necessary to inspect the output parts individually.
Active Command Modes Procedure
1. Connect the M-MDS (IDS) to the DLC-2.
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
a. Select “DataLogger”.
b. Select “Modules”.
c. Select “ABS”.
3. Select the simulation items from the PID table.
4. Perform the active command modes function, inspect the operations for each parts.
If the operation of output parts cannot be verified after the active command mode inspection is performed, this could indicate the possibility of an open or short circuit, sticking, or operation malfunction in the output parts.
Snapshot Data Access Procedure
1. Connect the M-MDS (IDS) to the DLC-2.
2. After the vehicle is identified, select the following items from the initialization screen of the IDS.
a. Select “Self Test”.
b. Select “All CMDTCs”.
3. Retrieve the snapshot data according to the directions on the IDS screen.
NOTE:
Snapshot data appears at the top of the help screen when the displayed DTC is selected.
The snapshot data stores the currently detected DTC data.
DTC Table
×: Applicable-: Not applicable/not illuminated
DTC No. ABS warning
light
Brake system
warning light
(when parking
brake is
released)
TCS/DSC
indicator
light
TCS OFF
indicator
light
Tire
pressure
monitoring
system
warning
light
Malfunction location Fail-
safe
Drive
cycle
Self
test
type*1
Memory
function Page
B10DF:46 - - Illuminated - - DSC HU/CM (internal
malfunction) × - C, D × (See DTC B10DF:46/C1A08:1C/U2007:46/U2007:62/U3000:49 [DYNAMIC STABILITY CONTROL (DSC)].)
C0001:01
C0002:01
C0003:01
C0004:01
C0010:01

ON-BOARD DIAGNOSIS [DYNAMIC STABILITY CONTROL (DSC)]
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C0011:01
Illuminated Illuminated Illuminated - -
DSC HU/CM internal
malfunction (solenoid
valve system)
× - C, D × (See DTC C0001:01/C0002:01/C0003:01/C0004:01/C0010:01/C0011:01/C0014:01/C0015:01/C0018:01/C0019:01/C001C:01/C001D:01 [DYNAMIC STABILITY CONTROL (DSC)].)
C0014:01
C0015:01
C0018:01
C0019:01
C001C:01
C001D:01
C0020:11
Illuminated - Illuminated - - Pump motor, motor
relay × - C, D × (See DTC C0020:11/C0020:12/C0020:13/C0020:71 [DYNAMIC STABILITY CONTROL (DSC)].)
C0020:12
C0020:13
C0020:71
C0030:07
Illuminated -*2 Illuminated - Flashes*3
LF ABS sensor rotor
× - C, D ×
(See DTC
C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64
[DYNAMIC STABILITY CONTROL (DSC)].)
C0031:07
LF ABS wheel-speed
sensor/ABS sensor
rotor
C0031:11
Illuminated -*2 Illuminated - Flashes*3 LF ABS wheel-speed
sensor × - C, D × (See DTC C0031:11/C0031:15/C0034:11/C0034:15/C0037:11/C0037:15/C003A:11/C003A:15 [DYNAMIC STABILITY CONTROL (DSC)].)
C0031:15
C0031:29
Illuminated -*2 Illuminated - Flashes*3
LF ABS wheel-speed
sensor/ABS sensor
rotor
× - C, D ×
(See DTC
C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64
[DYNAMIC STABILITY CONTROL (DSC)].)
C0031:2F
C0031:64
C0033:07
Illuminated -*2 Illuminated - Flashes*3
RF ABS sensor rotor
× - C, D ×
(See DTC
C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64
[DYNAMIC STABILITY CONTROL (DSC)].)
C0034:07
RF ABS wheel-speed
sensor/ABS sensor
rotor
C0034:11
Illuminated -*2 Illuminated - Flashes*3 RF ABS wheel-speed
sensor × - C, D × (See DTC C0031:11/C0031:15/C0034:11/C0034:15/C0037:11/C0037:15/C003A:11/C003A:15 [DYNAMIC STABILITY CONTROL (DSC)].)
C0034:15
C0034:29
Illuminated -*2 Illuminated - Flashes*3
RF ABS wheel-speed
sensor/ABS sensor
rotor
× - C, D ×
(See DTC
C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64
[DYNAMIC STABILITY CONTROL (DSC)].)
C0034:2F
C0034:64
C0036:07
Illuminated -*2 Illuminated - Flashes*3
LR ABS sensor rotor
× - C, D ×
(See DTC
C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64
[DYNAMIC STABILITY CONTROL (DSC)].)
C0037:07
LR ABS wheel-speed
sensor/ABS sensor
rotor
C0037:11
Illuminated -*2 Illuminated - Flashes*3 LR ABS wheel-speed
sensor × - C, D × (See DTC C0031:11/C0031:15/C0034:11/C0034:15/C0037:11/C0037:15/C003A:11/C003A:15 [DYNAMIC STABILITY CONTROL (DSC)].)
C0037:15
C0037:29
Illuminated -*2 Illuminated - Flashes*3
LR ABS wheel-speed
sensor/ABS sensor
rotor
× - C, D ×
(See DTC
C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64
[DYNAMIC STABILITY CONTROL (DSC)].)
C0037:2F
C0037:64
C0039:07
Illuminated -*2 Illuminated - Flashes*3
RR ABS sensor rotor
× - C, D ×
(See DTC
C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64
[DYNAMIC STABILITY CONTROL (DSC)].)
C003A:07
RR ABS wheel-speed
sensor/ABS sensor
rotor
C003A:11
Illuminated -*2 Illuminated - Flashes*3 RR ABS wheel-speed
sensor × - C, D × (See DTC C0031:11/C0031:15/C0034:11/C0034:15/C0037:11/C0037:15/C003A:11/C003A:15 [DYNAMIC STABILITY CONTROL (DSC)].)
C003A:15
C003A:29
Illuminated -*2 Illuminated - Flashes*3
RR ABS wheel-speed
sensor/ABS sensor
rotor
× - C, D ×
(See DTC
C0030:07/C0031:07/C0031:29/C0031:2F/C0031:64/C0033:07/C0034:07/C0034:29/C0034:2F/C0034:64/C0036:07/C0037:07/C0037:29/C0037:2F/C0037:64/C0039:07/C003A:07/C003A:29/C003A:2F/C003A:64
[DYNAMIC STABILITY CONTROL (DSC)].)
C003A:2F
C003A:64