MBM icreaseEXCEL User manual

icreaseEXCEL Digital Creaser
Operators Manual
2-2013
Version 1.0
6-2013
Version 3.0
WWW.MBMCORP.COM
800-223-2508

TABLE OF CONTENTS
SPECIFICATIONS…………………………………………………………………………………………….1a
SAFETY PROCEDURES/CARE & MAINTENANCE.………………………………………………….1b
COMPONENT IDENTIFICATION…………………………………………………………………………2
SETTING UP YOUR icreaseEXCEL……………………………………………………………………….3
W/ Optional Stand………………………………………………………………………3
TOUCH SCREEN CONTROLLER ………………….………………………………………………….4
Perf Mode..........................……………………………………………….………5
Feeder Mode......................................…………………………….……..…6
Crease Mode...................………………………………………….…….…………6
Transport Operation…………………………….……………………….……….……7
Programming for Crease Mode..………..…………………...............................……….7
Half Fold......................................................................................7
Tri-fold................................................................................………8
Z Fold.........................................................................................8
Letter Fold...................................................................................8
Roll Fold......................................................................................8
Gate Fold.....................................................................................9
Double Gate..................................................................................9
Double Parallel...............................................................................9
Perfect Bind Double Hinge...............................................................9
Perfect Bind Single Hinge...............................................................10
Perfect Bind No Hinge....................................................................10
Custom Crease Setups...................................................................10
Saving/Recalling Custom Jobs..........................................................11
Micro Adjusting the Crease Position...................................................11
Batch Counter..........…………………………………………………………………..12
DELIVERY TRAY ASSEMBLY…………………………………………………………………………….13
FEED TABLE ASSEMBLY……………………………………………………………………………….13
Component Identification…….…………………………………………………….13
Adjusting Feed Rails………..……………………………………………….………14
Setting the Automatic Feeder…………………………………………………….15
Fanning the Paper…………………………………………………………………….15
Loading the Feeder…………………………………………………………………..16
Replacing the Feed Wheels………………………………………………….……16
Feeding Notes…………………………………………………………………………16
Replacing the Friction Plate………………………………………………..……..17
Checking the Sensor…………………………………….…………………………..17
Perf Shaft & Strike Plate……………………………………………………………18
Removing the Perf Shaft to Change Configurations………………………18
ROTARY PERF & SCORE ASSEMBLY………………………………………………………………..19
Component Identification………………………………………………………….19
Perforation & Scoring Assemblies……………………………………………….19
Gripper Wheel Perf Score Mounting……………………………………………20
Folding Direction of Paper…………………………………………………………20
RAC System (Rotary Actuated Creasing) Assembly……………………………………….21
Component Identification……………………………………………….………..21
Adjusting RAC rollers (depth of crease)……………………………………..22
Changing Lower Crease Die……………………………………………………...22
TROUBLESHOOTING………………………………………………………………………………………..…23

ELECTRICAL REQUIREMENTS AND SPECIFICATIONS
Power Requirement: 110/220V, 50-60 HZ, AC,
Circuit Protection: 3 AMP Circuit Breaker
NOTE: Older buildings, overloaded lines, and bad grounds can affect the operation of
your icreaseEXCEL. A dedicated line is best.
OPERATING SPEEDS
MODE TRANSPORT SPEED 8.5x11 Sheet(est) 5 ½” Sheet(est)
(Feet per Sec.)
Perf Mode 2.5 12000 14000
Crease Mode 2.0 4500 5500
SPECIFICATIONS
Net Weight: icreaseEXCEL……………………………………………..250 lbs
Overall Dimensions: …………………………………………………………………32”Lx27”Wx26”D
Min. Sheet Size: ………………………………………………………………..3”x5”
Max. Sheet Size: …………………………………………………………………18”x20”-24”*
*NOTE: The icreaseEXCEL is capable of handling many types of applications above and
beyond the standard specifications. It is possible to feed quite a variety of jobs, from
30” sheets to die cut stocks. However, the performance of the icreaseEXCEL on these
special applications is directly related to the experience of the operator.
1a

SAFETY PROCEDURES
BEFORE USE:
•Read through the owner’s manual. Follow instructions CAREFULLY.
•NEVER use a wet area. Electric shock could occur.
•Use a GROUNDED outlet and a GROUNDED circuit. Do not use ungrounded
equipment on the same circuit.
•Always use a dedicated line. DO NOT use with line splitting surge protector.
DURING USE:
•Keep fingers and hands away from creasing bar, perf blades, and rubber rollers.
•Keep cords clear of moving parts.
AFTER USE:
•Turn off machine at the rear panel, then unplug the main power cord. This will
prevent damage to your machine by power/voltage spikes.
•To unplug cords, always grasp the plug body, never pull on cords to disconnect. Wire
fatigue and possible shock could result from improper disconnect procedures.
BE ALERT! BE CAREFUL!
CARE AND MAINTENANCE
The icreaseEXCEL is a precision machine. It is very important to keep it free of excessive dust,
dirt and foreign matter. We recommend that you keep the machine covered when not in use.
BEARINGS: The icreaseEXCEL uses 2 different style bearings sealed roller bearing and bronze
bushings. Sealed roller bearings and are designed to be self lubricating, however dirt and dust
can get into them causing clogging and dirt build up. Bronze bushings need to be oiled on a
regular basis. The bronze bushings on this machine are located on the operator side frame and
have the perf shaft and exit shaft through them. There are also 2 bushings located on the feed
drive shaft. To oil these bronze bushings run the machine in feed mode and add a few drops of
oil just inside the shaft collar that hold the shaft in place. Also add a few drops to the inside of
the machine so both sides of the bushing gets oil. It is recommended to occasionally oil the
sealed roller bearings under heavy use.
STRIKE DIE: The groove in the lower die should be cleaned periodically using a toothbrush to
remove any dirt or build up.
SENSOR EYE: Clean the lower reflector tape located on the base plate of the machine. Dust will
cause the beam to not reflect correctly. Clean when necessary.
REMOVEABLE SCREWS: When these show signs of wear or stripping, replace as soon as
possible. If these strip or hollow out they can be costly to remove. If you do keep your
icreaseEXCEL clean and in top condition, it will give you years of service.
1b

COMPONENT IDENTIFICATION
REFERENCES
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Feed Table Assembly
Touch Screen
Delivery Tray
Perf and Score Assemblies
Crease Bar
Paper Stop
Machine Stand Pg. 3
Touch Screen Pg. 4
Feed Table Assembly Pg. 13
Delivery Tray Pg. 13
Perf and Score Assemblies Pg. 19
Crease Bar Pg. 21
Feed Rail Assembly

SETTING UP YOUR icreaseEXCEL
STAND (optional)
1. Open top of box and remove components.
2. Assemble stand. (See Directions)
3. Place machine on stand as shown below.
5. Place delivery tray in front so tray hooks under the steel dowels located directly below
the exit shaft. Locate the magnetic paper stops and position them on the tray.
6. Inspect the remaining parts and place them near the machine where they are easily
accessible.
7. Plug in your machine to any 110-240v outlet.
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icreaseEXCEL
TOUCH SCREEN CONTROLLER
THE TOUCH SCREEN CONSISTS OF FOUR SECTIONS:
1. MBM Logo and Service Access
2. Perf Mode
3. Feeder Mode
4. Crease mode
* SPECIAL NOTE NONE OF THE F KEYS OR SYS KEY TO THE LEFT ARE USED.
Touch Screen Operation
When the machine is turned on the display may take up to 7 seconds for the home
screen to display. There is a screen saver that will turn the display off if the machine is
not touched within 30 minutes. The power light will stay illuminated letting you know
the machine is still on.
MBM logo and Service Access
If the logo is pressed a password screen is displayed. This is for factory and service
access only. This Screen is for internal use only. The password is not given out.
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icreaseEXCEL
MBMCorporation 800-223-2508

Perf Mode
From the home screen press the perf mode button the perf mode screen will be
displayed.
Home: Takes you back to the home screen.
Counter Reset: Resets the displayed counter to 0.
Jog Left and Right: Slowly advances the rollers left or right.
Batch Counter: Allows for stopping the machine after a batch number is reached.
Run: Turns on the transport and starts the feeding of paper.
When the Run Button is pressed the Graphic will change red and the button will flash.
This is the indicator the machine is in running.
5

Feeder Mode
Feed mode is the mode to run your icreaseEXCEL as a feeder into our CountCoat UV Coater. It
runs much slower than the other modes giving the sheets enough spacing to move through the
UV coater.
Home: Takes you back to the home screen.
Counter Reset: Resets the displayed counter to 0.
Jog Left and Right: Slowly advances the rollers left or right.
Batch Counter: Allows for stopping the machine after a batch number is reached.
Run: Turns on the transport and starts the feeding of paper.
Crease mode
Crease mode is used to apply a Compression Crease/Score to a piece of paper. In this mode
there are several Automatic Setup selections or you can do a custom selection and enter the
distance in mm.
Crease selections include half, tri-fold, z fold, letter fold, roll fold, gate fold, double gate, double
parallel, 3 perfect bind selections and 12 custom crease locations.
6

TRANSPORT OPERATION
•The Run Button will start the Transport in any given mode. Press it
again to stop the transport. Each Mode has a timeout feature to
preserve the life of the machine.
•A document may be slowly advanced through the transport by
pushing and holding one of these buttons.
EXAMPLE:
The motor should advance transport at slow speed and stop
whenever finger is lifted.
•Controls on-off function of motor.
EXAMPLE:
Machine will run at mode and speed previously selected.
•Machine will stop.
PROGRAMMING FOR CREASE MODE
Half Fold: Press the Crease Mode Button > Half > Start Measuring > Physically Run a
sheet through the machine for the sensor to measure > Accept > Run.
EXAMPLE:
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