McCulloch 90635 User manual

®
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at: http://www.harborfreight.com
Copyright 2003 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions, please call 1-800-444-3353.
HAND HELD VACUUM CLEANER
Model 90635
®
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PRODUCT SPECIFICATIONS
SAVE THIS MANUAL
You will need this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures, parts list and as-
sembly diagram. Keep your invoice with this manual. Write the invoice number
on the inside of the front cover. Keep this manual and invoice in a safe and dry
place for future reference.
GENERAL SAFETY RULES
WARNING!
READ AND UNDERSTAND ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in
electric shock, fire, and/or serious injury.
SAVE THESE INSTRUCTIONS
WORK AREA
1. Keep your work area clean well lit. Cluttered and dark areas inviteaccidents.
2. Do not operate electrical products in explosive atmospheres, such as in the
presence of flammable liquids, gases, or dust. Electrical products may create
sparks which may ignite the dust or fumes.
SKU 90635 PAGE 2
Motor 120 V, 60 Hz, 600 Watts
Overall Dimensions 10” x 5” x 7”
Cord Length 109” (15 Feet)
Hose Length 2’,4”
Weight 3.1 Lbs.
Accessories: Dust Brush, Crevice Tool, Shoulder
Strap
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ELECTRICAL SAFETY
3. Grounded products must be plugged into an outlet properly installed and
grounded in accordance with all codes and ordinances. Never remove the
grounding prong or modify the plug in any way. Do not use any adapter
plugs. Check with a qualified electrician if you are in doubt as to whether
the outlet is properly grounded. If the product should electrically malfunction
or break down, grounding provides a low resistance path to carry electricity away
from the user.
4. Double insulated products are equipped with a polarized plug (one blade is
wider than the other). This plug will fit in a polarized outlet only one way. If
the plug does not fit fully in the outlet, reverse the plug. If it still does not
fit, contact a qualified electrician to install a polarized outlet. Do not
change the plug in any way. Double insulation eliminates the need for the
three wire grounded power cord and grounded power supply system.
5. Avoid body contact with grounded surfaces such as pipes, radiators,
ranges, and refrigerators. There is an increased risk of electric shock if your
body is grounded.
6. Do not expose power products to rain or wet conditions. Water entering a
power product will increase the risk of electric shock.
7. Do not abuse the Power Cord. Never use the Power Cord to carry the tools
or pull the Plug from an outlet. Keep the Power Cord away from heat, oil,
sharp edges, or moving parts. Replace damaged Power Cords immedi-
ately. Damaged Power Cords increase the risk of electric shock.
8. When operating a power product outside, use an outdoor extension cord
marked “W-A” or “W”. These extension cords are rated for outdoor use, and
reduce the risk of electric shock.
PERSONAL SAFETY
9. Stay alert. Watch what you are doing, and use common sense when oper-
ating the Vacuum. Do not use the Vacuum while tired or under the influ-
ence of drugs, alcohol, or medication. A moment of inattention while operat-
ing the Vacuum may result in serious personal injury.
10. Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in moving parts.
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11. Avoid accidental starting. Be sure the Power Switch is off before plugging
in. Carrying the Vacuum with your finger on the Power Switch, or plugging in
the Vacuum with the Power Switch on, invites accidents.
12. Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enables better control of the Vacuum in unexpected
situations.
13. Use safety equipment. Always wear eye protection. Dust mask, non-skid
safety shoes, or hearing protection must be used for appropriate conditions.
TOOL USE AND CARE
14. Do not force the Vacuum. Use the correct product for your application.
The correct product will do the job better and safer at the rate for which it is
designed.
15. Do not use the Vacuum if the Power Switch does not turn it on or off.
Any product that cannot be controlled with the Power Switch is dangerous and
must be replaced.
16. Disconnect the Power Cord Plug from the power source before making any
adjustments, changing accessories, or storing the Vacuum. Such
preventive safety measures reduce the risk of starting the Vacuum accidentally.
17. Store idle products out of reach of children.
18. Maintain products with care. Do not use a damaged Vacuum. Tag damaged
products “Do not use” until repaired.
19. Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the Vacuum’s operation. If damaged,
have the Vacuum serviced before using. Many accidents are caused by
poorly maintained products.
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20. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one product may become hazard-
ous when used on another product.
SERVICE
22. Product service must be performed only by qualified repair personnel.
Service or maintenance performed by unqualified personnel could result in a risk
of injury.
23. When servicing a product, use only identical replacement parts. Follow
instructions in the “Inspection, Maintenance, And Cleaning” section of this
manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.
SPECIFIC SAFETY RULES
1. Maintain labels and nameplates on the Vacuum These carry important infor-
mation. If unreadable or missing, contact Harbor Freight Tools for a replacement.
2. Always wear safety impact eye goggles when using the Vacuum. Using
personal safety devices reduce the risk for injury. Safety impact eye goggles are
available from Harbor Freight Tools.
3. Maintain a safe working environment. Keep the work area well lit. Make sure
there is adequate surrounding workspace. Always keep the work area free of
obstructions, grease, oil, trash, and other debris. Do not use a power product in
areas near flammable chemicals, dusts, and vapors. Do not use this product in a
damp or wet location
5. Avoid unintentional starting. Make sure you are prepared to begin work
before turning on the Vacuum.
6. Never leave the Vacuum unattended when it is plugged into an electrical
outlet. Turn off the Vacuum and unplug it from its electrical outlet before
leaving.
7. Always unplug the Vacuum from its electrical outlet before performing and
inspection, maintenance, or cleaning procedures.
WARNING! People with pacemakers should consult their physician(s)
before using this product. Operation of electrical equipment in close proximity to
a heart pacemaker could cause interference or failure of the pacemaker.
SKU 90635 PAGE 5
4. Always keep the extension cord away from moving parts on the tool.
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GROUNDING
WARNING!
Improperly connecting the grounding wire can result in the risk of electric
shock. Check with a qualified electrician if you are in doubt as to whether the
outlet is properly grounded. Do not modify the power cord plug provided with
the tool. Never remove the grounding prong from the plug. Do not use the
tool if the power cord or plug is damaged. If damaged, have it repaired by
a service facility before use. If the plug will not fit the outlet, have a proper
outlet installed by a qualified electrician.
GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS
1. Tools marked with “Grounding Required” have a three wire cord and three prong
grounding plug. The plug must be connected to a properly grounded outlet. If
the tool should electrically malfunction or break down, grounding provides a low
resistance path to carry electricity away from the user, reducing the risk of elec-
tric shock. (See Figure A.)
2. The grounding prong in the plug is connected through the green wire inside the
cord to the grounding system in the tool. The green wire in the cord must be the
only wire connected to the tool’s grounding system and must never be attached
to an electrically “live” terminal. (See Figure A.)
3. Your tool must be plugged into an appropriate outlet, properly installed and
grounded in accordance with all codes and ordinances. The plug and outlet
should look like those in the following illustration. (See Figure A.)
FIGURE A
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FIGURE B
SKU 90635 PAGE 7
DOUBLE INSULATED TOOLS: TOOLS WITH TWO PRONG PLUGS
4. Tools marked “Double Insulated” do not require grounding. They have a special
double insulation system which satisfies OSHA requirements and complies with
the applicable standards of Underwriters Laboratories, Inc., the Canadian
Standard Association, and the National Electrical Code. (See Figure B.)
5. Double insulated tools may be used in either of the 120 volt outlets shown in the
following illustration. (See Figure B.)
EXTENSION CORDS
1. Grounded products require a three wire extension cord. Double Insulated
products can use either a two or three wire extension cord.
2. As the distance from the supply outlet increases, you must use a heavier gauge
extension cord. Using extension cords with inadequately sized wire causes a
serious drop in voltage, resulting in loss of power and possible product damage.
(See Figure C, next page.)
3. The smaller the gauge number of the wire, the greater the capacity of the cord.
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.
(See Figure C.)
4. When using more than one extension cord to make up the total length, make
sure each cord contains at least the minimum wire size required.
(See Figure C.)
5. If you are using one extension cord for more than one product, add the name
plate amperes and use the sum to determine the required minimum cord size.
(See Figure C.)
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6. If you are using an extension cord outdoors, make sure it is marked with the
suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
7. Make sure your extension cord is properly wired and in good electrical condition.
Always replace a damaged extension cord or have it repaired by a qualified
electrician before using it.
8. Protect your extension cords from sharp objects, excessive heat, and damp or
wet areas.
SKU 90635 PAGE 8
SYMBOLOGY
Double Insulated
Canadian Standards
Association
Underwriters
Laboratories, Inc.
Volts Alternating Current
Amperes
No Load Revolutions
per Minute (RPM)
noxxxx/min.
A
V ~
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UNPACKING
When unpacking, check to make sure all the parts shown on the Parts List on page 11
are included. If any parts are missing or broken, please call Harbor Freight Tools at the
number shown on the cover of this manual as soon as possible.
ASSEMBLY AND OPERATING INSTRUCTIONS
NOTE: For additional information regarding the parts listed in the following pages, refer
to the Assembly Diagram on page 12.
1. CAUTION: Always make sure the Power Cord of the Vacuum is unplugged from
its electrical outlet prior to making any adjustments to the product.
SKU 90635 PAGE 9
Hose (17)
Crevice Tool (18)
Dust Brush (19)
Strap (20)
FIGURE 1 FIGURE 2
2. Attach the Strap (20) to the body of the Vacuum
as shown in FIGURE 2.
3. Attach the Hose (17) to the Intake of the Vacuum. See FIGURE 1.
4. When needed for specific applications, attach either the Crevice Tool (18) or the
Dust Brush (19) to the Hose (17). See FIGURE 1.
5. Plug in the unit and press the On/Off Switch (11) to begin vacuuming. When you
are finished, press the On/Off Switch(11) to stop the Vacuum.
Vacuum
Dust Bag Assy.
Release Button
Note: The On/Off Switch (11) is on the opposite side of the
Dust Release Bag Switch and not shown above.
Intake
(Hose Port)
Attach
to Vacuum
Attach
Accessory
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SKU 90635 PAGE 10
INSPECTION, MAINTENANCE, AND CLEANING
1. WARNING! Make sure the On/Off Switch (11) of the Vacuum is in its “OFF”
position and that the product is unplugged from its electrical outlet before per-
forming any inspection, maintenance, or cleaning procedures.
2. BEFORE EACH USE, inspect the general condition of the Vacuum. Check for
loose screws, misalignment or binding of moving parts, cracked or broken parts,
damaged electrical wiring, and any other condition that may affect its safe opera-
tion. If abnormal noise or vibration occurs, have the problem corrected before
further use. Do not use damaged equipment.
3. Wipe the Vacuum clean with a lint free cloth.
4. After each use, clean the Dust Bag Assy (5). Wear a dust mask and ANSI ap-
proved safety goggles when doing this task. Perform this task over a trash
receptacle. Push the Dust Bag Release Button (See FIGURE 3) to remove the
Front Cover (8) from the main body of the unit.
Note: The Dust Bag Assy. (5) consists of two parts, the Bag, and a Filter.
Remove the Dust Bag Assy. (5) and empty the contents of the Bag into the trash.
Shake out the filter. Replace the Filter into the Bag so that the tab at the bottom
of the Filter fits into the slot on the bottom of the Bag. Then, place the Dust Bag
Assy. (5) back into the bottom of the main unit by fitting the tab on the bottom of
the Dust Bag Assy. (5) into the slot on the main unit. Gently snap the Front
Cover (8) into place. See FIGURE 3.
FIGURE 3
Bag
Filter
Dust Bag Assy. (5)
Dust Bag Release Button
Front Cover (8)
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PLEASE READ THE FOLLOWING CAREFULLY
SKU 90635 PAGE 11
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTUER AND/OR
DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE
UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.
PARTS LIST
Part No. Description Qty.
1 Left Body 1
2 Right Body 1
3 Motor 1
4 Motor Seal Ring 1
5 Dust Bag 5
6 Securing Plate 2
7 Suction Seal Ring 1
8 Front Cover 1
9 Switch 1
10 Switch Stop Plate 1
11 On/Off Switch 1
12 Front Cover Plate 1
13 Securing Plate Spring 1
14 Screw 7
15 Motor Securing Plate 1
16 Power Cord 1
17 Hose 1
18 Crevice Tool 1
19 Dust Brush 1
20 Strap 1
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SKU 90635 PAGE 12
NOTE: Some parts are listed and shown for illustration purposes only, and are not
available individually as replacement parts.
ASSEMBLY DIAGRAM
Note: The Hose (17), Crevice Tool (18), Dust Brush (19), and Strap (20) are not shown.
7
8
9
10
11
12
13
14
1
2
3
4
5
6
15
16
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