Mechatronics Eurosens Direct PH 100 User manual

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Eurosensflowmetersoperationmanual
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EUROSENSFuelflowmeters.Operationmanual.ver.1.6
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TABLEOFCONTENTS
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TABLEOFCONTENTS ......................................................................................................................2
1. INTRODUCTION ..........................................................................................................................3
2. DESCRIPTIONANDOPERATIONOFFLOWMETERS ...................................................................3
2.1. Use..............................................................................................................................................................3
2.2. Designation..............................................................................................................................................4
2.3. Application...............................................................................................................................................4
2.4. Operationparametersandrecommendationsformodelselection....................................5
2.5. Dimensions..............................................................................................................................................6
2.6. Specification............................................................................................................................................6
2.7. Contentsofpackage..........................................................................................................................10
2.8. Flowmeterdesignandoperation................................................................................................11
3. WARRANTY...............................................................................................................................15
4. INSTALLATIONRECOMMENDATIONSFOREUROSENSFLOWMETER ......................................16
4.1. Visualinspectionoffuelflowmeter............................................................................................16
4.2. Estimationofvehiclecondition.....................................................................................................16
4.3. Commoninstallationrecommendations...................................................................................17
4.4. InstallationschemesofEurosensfuelflowmeters................................................................18
5. DIAGNOSTICSANDTROUBLESHOOTING..................................................................................24
6. STORAGE ..................................................................................................................................28
7. TRANSPORTATION....................................................................................................................28
8. UTILIZATION/RECYCLING..........................................................................................................29
9. DIMENSIONS.............................................................................................................................29
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EUROSENSFuelflowmeters.Operationmanual.ver.1.6
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www.mechatronics.by    Page3|30
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1. INTRODUCTION
TheOperationManualcontainsguidelinesandruleswhichrefertoEurosensfuelflow
meters(hereinafterFlowmeter),developedbyJSCMechatronics,Vilejka,Belarus
(mechatronics.by).
TheManualisintendedforspecialistswhoarefamiliarwithautomobilerepair,mounting
andmaintenanceandpossessprofessionalknowledgeinthefieldofelectricalandelectronic
equipmentofvariousvehicles.
Forqualityinstallationandoperationitisrecommendedtotraininstallersinthe
manufacturingcompanyorinthespecializedcenters.Theinstallerandthepersonresponsiblefor
themaintenanceofflowmetersshouldknowthestructureoffuelsystemsandtheiroperating
features.
Thesourcesofdangerduringtheinstallationandoperationoftheflowsensorsare
electricalcurrentandworkingfluid,whichcanbepressurizedto2.5MPaandhavetemperature
upto85°C.
WARNING!
Themanufacturerreservestherighttochangethetechnicalcharacteristicsoftheflow
sensorswithoutcompromisingwiththeconsumer,withoutleadingtoadeteriorationintheir
consumerqualities.
Installationanddeinstallationofflowsensorsmustbecarriedoutwithcompletelyno
excesspressureinthepipeline.
2. DESCRIPTIONANDOPERATIONOFFLOWMETERS
2.1. Use
Eurosensflowmetersaredesignedtocontrolavolumeflowandthevolumeofoil
productsthatflowthroughtheflowsensor,operateinfrigidandmildclimate.Thesensorsare
installedonstationaryormobileunitsforfuelconsumptioncontrolandforautomaticflowcontrol
andregulationindifferentbranchesofindustry,agricultureandtransport.
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EUROSENSFuelflowmeters.Operationmanual.ver.1.6
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www.mechatronics.by    Page4|30
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2.2. Designation
Table1
BrandTypeInterfacetypeAutonomous
feature
FlowrateДоп.
функция
EUROSENSDeltaPNA25005.I
Numberof
measuring
chambers
OutputinterfaceAutonomous
operation
without
externalpower
supply
Maxfuelflow
rateineach
measuring
chamber,
liters/hour
Improved
precision:
maxerror
+‐0,5%
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I–LCD
display
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Delta–2PorPH–
unnormalized
pulse(onlyfor
Direct)
А–possible100Nosymbol
–LCDis
not
installed
Direct–1PN–normalized
pulse
Nosymbol–
notpossible
250
232–normalized
pulse+RS232
interface
500
485–normalized
pulse+RS485
interface
 
RS–normalized
pulse+interface
RS232andRS485
 
CAN–normalized
pulse+CAN
interface
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Nosymbol–
withoutinterface
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2.3. Application
UseofEurosensflowmeters:
currentfuelconsumptionrecords;
registrationofmachineryworkingtime;
normalizingoffuelconsumptionlimitations;
fueltheftdetectionandprevention;
real‐timemonitoringandfuelconsumptionoptimization;
fuelconsumptiontestsforengines.

EUROSENSFuelflowmeters.Operationmanual.ver.1.6

www.mechatronics.by    Page5|30
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2.4. Operationparametersandrecommendationsformodelselection
FuelflowmetersEurosenscanmeasureflowofthefollowingliquids:
Table2
Dieselfuel
heatingoil
motorfuel
biofuels
Otherliquidfuelsandmineraloilwithakinematicviscosityof1.5to6mm2/s.
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WARNING!
1)Alltheflowmetersarecalibratedfordieselfuelbythemanufacturer.Ifyouorderitto
measureanothertypeoffluid,pleaseindicateitsviscosity.
2)Whenworkingwiththeliquidkinematicviscosityofwhichismorethan6mm2/s,the
upperlimitofthemeasuringrangeofflowmeterspassportwillbelower,andthepressuredrop
acrosstheflowsensor‐higher.
3)Theamountofimpuritiesintheliquidshouldbenomorethan0.1mm.
4)Flowmeterismadeofmaterialsresistanttogasoline.However,whenworkingwith
gasolineoperationlifeofflowmetermaybeshorter.Allrisksassociatedwiththesafeoperationof
theEurosenssensorsonpetrolenginesareassignedtotheinstalleroftheequipment.
FuelflowmetersEurosensDirect(Delta)РN(RS)isauniqueequipmentthatallowstoset
individuallyanyvehicle(orothertypeoffuel)withthehelpofservicekitEurosensDestination,
takingintoaccounttheirindividualcharacteristics(airinthereturnline,hammering,temperature
inthesupplyandreturnlines,etc.).
FlowsensorsEurosensDeltacanbeusedindifferentialmode(defaultsetting),andinthe
summationmodeordirectsignalsdeliveryfromtheworkingchambers(inthiscasedifferential
flowmetercanmeasureupto1000liters/hourtotalfuelrate).Methodsofsettingsaredescribed
intheservicemanual(seepara.6).
RecommendationsforEurosensDirectmodelsselectiondependingonthepowerofthe
engineorboilerproductivity.
Table3
Powerofengine,KW(HP)Boilerproductivity,KWRecommendedmodelsDirect
XXXPN(PNI,P,RS)
Less100(136)Less600100
From100(136)to250(340)From600to1200250
From250(340)to600(816)From1200to3500500
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WARNING!
1)Itisnotrecommendedtousetheflowmeterwiththemax.upperlimit.

EUROSENSFuelflowmeters.Operationmanual.ver.1.6

www.mechatronics.by    Page6|30
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2)Itisrecommendedtotakeafinaldecisiononthechoiceofthemodelafter
engine/boilerinspection.
3)Beforechoosingthemodelofflowmeteryoumustchooseinstallationschemeinfuel
line(directmeasurementordifferential).
RecommendationsforEurosensDeltamodelsselectionsdependingonthevaluesoffuel
consumptioninthesupplyandreturnfuellines
Table4
Minimumflowrate,
l/h
Maximumflowrate,
l/h
Recommendedmodels
DeltaXXXPN(PNI),XXX
5100100
10250250
25500500
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WARNING!
1)Itisnotrecommendedtousetheflowmeterwiththemax.upperlimit.
2)Itisrecommendedtotakeafinaldecisiononthechoiceofthemodelafter
engine/boilerinspection.
3)Itisnotrecommendedtoinstalltheflowmeterwhenthereisanairinthesupplyor
returnline,andalsointhefuelsystemwithhigh‐capacitypomp,whenthefuelconsumptionisnot
large.
2.5. Dimensions
Seepara.10.
2.6. Specification
Table5.Eurosensflowmetermodifications
Eurosens
flowmeters
Qstart,
liters/hour
Qmin,
liters/hour
Qnom,
liters/hour
Qmax,
liters/hour
Amount
pulses/literAccuracy
DirectPH1000,525010098…102±2%
DirectPH2500,5512525098…102±2%
DirectPH5001,01025050048…52±2%
Single‐gateDirectPHmetershaveapulseoutput.Areusedinthedesignofthesensorsof
DirectPHofWaiting.Thismakestheminsensitivetotheeffectsoftheexternalmagneticfieldand
increasesthereliabilityoftheflowmeter.
Table5.‐continue
Eurosens
flowmeters
Qstart,
liters/hour
Qmin,
liters/hour
Qnom,
liters/hour
Qmax,
liters/hour
Amount
pulses/literAccuracy
DirectPN1000,5150100200±1%
DirectPN2500,52125250100±1%
DirectPN5001,0525050050±1%

EUROSENSFuelflowmeters.Operationmanual.ver.1.6

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Eurosens
flowmeters
Qstart,
liters/hour
Qmin,
liters/hour
Qnom,
liters/hour
Qmax,
liters/hour
Amount
pulses/literAccuracy
DirectPN100.050,5150100200±0,5%
DirectPN250.050,52125250100±0,5%
DirectPN500.051,0525050050±0,5%
DirectPN100I0,5150100200±1%
DirectPN250I0,52125250100±1%
DirectPN500I1,0525050050±1%
DirectPN100.05I0,5150100200±0,5%
DirectPN250.05I0,52125250100±0,5%
DirectPN500.05I1,0525050050±0,5%
I‐integratedLCDdisplay05‐higheraccuracy

PN‐meterwithanelectroniccircuitinapowerfulSTM32microprocessor.

Theelectroniccircuitprovidesthefollowingbenefits:
1.Improvedaccuracy.
2.SmartprocessingsignalsfromHallsensors.
3.Thecontrolinterventionintheoperationofthemeter.
4.Theflowmetercanmeasurenotonlythefuelconsumption,butalsothederived
parameters:theengineisrunning(boiler),thefuelconsumptionandtheoperatingtimein
differentmodes,duringthehandling,etc.TheseparameterscanbeconsideredeitherviatheK‐
lineinterface(PN.)OrviaRS232/RS485/CANinRS/CANflowmeters.
5.PNflowunlikeallcompetitivesamplescanbeinstalledwithouttheuseofacheck
valve,sincethealgorithmdeterminesthedirectionofthefuelflow.Thissignificantlyincreasesthe
reliabilityoftrouble‐freeengineoperationwiththemodifiedfuelcircuit.
Table5.‐continue
Eurosens
flowmeters
Qstart,
liters/hour
Qmin,
liters/hour
Qnom,
liters/hour
Qmax,
liters/hour
Amount
pulses/literAccuracy
Direct100I0,5150100‐ ±1%
Direct250I0,52125250‐ ±1%
Direct500I1,05250500‐ ±1%
DirectA100I0,5150100‐ ±1%
DirectA250I0,52125250‐ ±1%
DirectA500I1,05250500‐ ±1%
DirectPNA100I0,5150100200±1%
DirectPNA250I0,52125250100±1%
DirectPNA500I1,0525050050±1%
A‐autonomouscounter,built‐inbatterypowerI‐integratedLCDdisplay


EUROSENSFuelflowmeters.Operationmanual.ver.1.6

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
Directmodelflowmeterswereintendedtodisplaylocalinformation,havenopulse
output.Requiresanexternalpowersupply.FlowmeterswithindexAarealsobuiltintothebattery
andallowthemetertooperateindependentlywithinthreeyears.DirectConsumptionIndicatorsA
singlemeofthefullrangeofbladeswitchesfunctioninsteadoftheHallsensor,whichiscausedby
considerationsofminimalpowerconsumption.DirectconsumptionindicatorsPNAIcanbe
poweredeitherbyexternalpowersupplyandtheinternalbattery.Haveapulseoutputand
display.
Table5.‐continue
Eurosens
flowmeters
Qstart,
liters/hour
Qmin,
liters/hour
Qnom,
liters/hour
Qmax,
liters/hour
Amount
pulses/literAccuracy
DeltaPN1000,51050100200±1,2%*
DeltaPN2500,520125250100±1,2%**
DeltaPN5001,04025050050±1,5%***
DeltaPN100I0,51050100200±1,2%*
DeltaPN250I0,520125250100±1,2%**
DeltaPN500I1,04025050050±1,5%***
DeltaPNA100I0,51050100200±1,2%*
DeltaPNA250I0,520125250100±1,2%**
DeltaPNA500I1,04025050050±1,5%***
Flowstosupply/consumptioninliters/hour:*45/10**90/20***160/30

A‐autonomouscounter,built‐inbatterypowerI‐integratedLCDdisplay
PN‐Normalizedpulse.Processorbuilt‐in.

TheEurosensDeltaDifferentialThesaurushasthefollowinguniquecharacteristics:
1.Paymentfueltemperaturediffersinbothchambers.
2.TheuseofHallsensorsprovideshighreliabilityandresistancetotheexternalmagnetic
field.
3.MaterialsHighqualitycameraandmachiningallowsyoutoseta3yearwarranty
periodwithoutlimitingthecameraresource.
4.Abilitytoaddfuelflowinsteadofsubtraction.
5.Measuringnotonlythefuelconsumption,butalsotheoperatingtimer,andthe
operatingtimeandfuelconsumptioninthepartialengineoperatingmodes,whicharesetlimit.
Table5.‐continue
Eurosens
flowmeters
Qstart,
liters/hour
Qmin,
liters/hour
Qnom,
liters/hour
Qmax,
liters/hour
Amount
pulses/literAccuracy
DirectRS1000,5150100200±1%
DirectRS2500,52125250100±1%
DirectRS5001,0525050050±1%
DirectCAN1000,5150100200±0,5%
DirectCAN250.050,52125250100±0,5%

EUROSENSFuelflowmeters.Operationmanual.ver.1.6

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
Eurosens
flowmeters
Qstart,
liters/hour
Qmin,
liters/hour
Qnom,
liters/hour
Qmax,
liters/hour
Amount
pulses/literAccuracy
DirectCAN500.051,0525050050±0,5%
DirectRS100I0,5150100200±1%
DirectRS250I0,52125250100±1%
DirectRS500I1,0525050050±1%
DirectCAN100I0,5150100200±0,5%
DirectCAN250I0,52125250100±0,5%
DirectCAN500I1,0525050050±0,5%
DeltaRS100 0,51050100200±1,2%*
DeltaRS250 0,520125250100±1,2%**
DeltaRS5001,04025050050±1,5%***
DeltaRS100I0,51050100200±1,2%*
DeltaRS250I0,520125250100±1,2%**
DeltaRS500I1,04025050050±1,5%***
DeltaCAN100 0,51050100200±1,2%*
DeltaCAN250 0,520125250100±1,2%**
DeltaCAN500 1,04025050050±1,5%***
DeltaCAN100I0,51050100200±1,2%*
DeltaCAN250I0,520125250100±1,2%**
DeltaCAN500I1,04025050050±1,5%***
Flowstosupply/consumptioninliters/hour:*45/10**90/20***160/30

I‐CANLCDintegrateddisplay‐CANinterfaceRS‐RS232/RS485interface

EurosensflowmeterscanalsohaveaseriesofRS232/RS485datainterfaces,aswellas
theCANinterfacebyRS232/RS485operationofthedatainterfaceprotocolispossibleEurosens
DeltaorMODBUS.CANinterfaceisinaccordancewiththeSAEJ1939specification.

Table.6.Mainspecifications
Parameter,measurementunitsValue
Maxpressure,MPa2.5
Nominalpressure,MPa0.2
Filteringdegreeofmeasuredfluid,mm,notmore
than
0.08
ConnectionthreadM14x1.5M16x1.5
Pressuredropatmaximumflowrate,nominal
pressure,dieselfuelat20°С,MPa,notmorethan
0.02
Supplyvoltagerange,Vfrom10to50(from9to32)*

EUROSENSFuelflowmeters.Operationmanual.ver.1.6

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
Parameter,measurementunitsValue
Currentconsumptionat12V,mA,notmorethan50
Currentconsumptionat24V,mA,notmorethan25
Temperaturerange,°С from‐40to+80**
Environmentrelativehumidityatt40°C,%,not
morethan
95
VibrationresistanceMax.accelerationto100m/s2inthe
frequencyrangefrom
5to250Hz
ResistancetoaggressiveenvironmentsOilandpetrolresistance
ElectromagneticcompatibilityECERegulations10.04
OveralldimensionsSeepara.10
*forflow  meterstypesDirectP(PH).
**Dataisdisplayedinenvironmenttemperaturerangefrom‐20to+60°Cforflow 
meterswithbuilt‐indisplay.

2.7. Contentsofpackage
Table7
№ PositionQuantity
1. Flowmetereurosens1
2. Passport1
3. Cable*1
*Canbesuppliedseparately.
