MEGAPOWER MP-13030HWG User manual

13030HWG
WELDERATOR
CAUTION
RISK OF INJURY! READ ENTIRE MANUAL
BEFORE OPERATING! THIS MANUAL IS AN IMPORTANT
PART OF THE WELDERATOR AND MUST REMAIN
WITH THIS UNIT WHEN YOU SELL OR RENT IT!

2 Operator’s Manual
Introduction
THANK YOU for purchasing a product.
READ THIS MANUAL carefully to learn how to operate
and service your machine correctly. Failure to do so could
result in personal injury or equipment damage. This manual
and safety signs on your machine may also be available
in other languages. (See your dealer to order.)
THIS MANUAL SHOULD BE CONSIDERED a permanent
part of your machine and should remain with the machine
when you sell it.
MEASUREMENTS in this manual are given in both
metric and customary U.S. unit equivalents. Use only
correct replacement parts and fasteners. Metric and inch
RIGHT HAND AND LEFT HAND sides are determined by
facing the motor end of the machine.
numbers to help in tracing the machine should it be stolen.
Your dealer also needs these numbers when you order
off the machine.
WARRANTY is provided from your dealer for customers
who operate and maintain their equipment as described
in this manual. The warranty is explained on the warranty
This warranty provides you the assurance that your
dealer will back products where defects appear within
the warranty period. Should the equipment be abused,
Warning: This product contains lead, a
chemical known to the State of California
to cause birth defects or other reproductive
harm.
Wash your hands after handling this product.
PROTECT YOUR INVESTMENT......
Use only Fuel Protect
Fuel Stabilizer with Ethanol Protection
TY27534 or TY27535. Developed to
ensure Optimum Performance and
Protection.
IMPORTANT...Use Year Round!
34-1904 012011

Operator’s Manual 3
Contents
All information, illustrations and specications in this manual are based
on the latest information available at the time of publication. The right is
reserved to make changes at any time without notice.
INTRODUCTION ....................................................................................................................................................2
RECOGNIZE SAFETY INFORMATION .................................................................................................................4
CONTROLS ..................................................................................................................................................14-16
INSTALLATION ....................................................................................................................................................17
OPERATION .......................................................................................................................................................22
START-UP .......................................................................................................................................................22
WELDING START-UP ..........................................................................................................................................22
SHUTDOWN .......................................................................................................................................................24
OPERATING CONTROLS....................................................................................................................................24
CABLE SIZE .......................................................................................................................................................25
TROUBLESHOOTING .........................................................................................................................................26
MAINTENANCE ...................................................................................................................................................28
MAINTENANCE CHART:.....................................................................................................................................28
CHECKING ENGINE OIL.....................................................................................................................................29
CHANGING ENGINE OIL.....................................................................................................................................29
WIRING DIAGRAM/ SCHEMATIC ..................................................................................................................33-35
STORAGE........ ....................................................................................................................................................36
SPECIFICATIONS ................................................................................................................................................37
WARRANTY .......................................................................................................................................................38

4 Operator’s Manual
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Safety
RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol
on your machine or in this manual, be alert to the potential
for personal injury.
Follow recommended precautions and safe operating
practices.
UNDERSTAND SIGNAL WORDS
A signal word--DANGER, WARNING or CAUTION--is used
with the safety-alert symbol. DANGER identies the most
serious hazards.
DANGER or WARNING safety signs are located near
specific hazards. General precautions are listed on
CAUTION safety signs. CAUTION also calls attention to
safety messages in this manual.
FOLLOW SAFETY INSTRUCTIONS
Carefully read all safety messages in this manual and
safety signs on your machine. Keep safety signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from your dealer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machine in proper working condition.
Unauthorized modications to the machine may impair the
function and/or safety and affect machine life.
If you do not understand any part of this manual and need
assistance, contact your dealer.

Operator’s Manual 5
CARBON MONOXIDE - POISONOUS GAS
Use unit outdoors, away from open windows, vents, or doors.
Unit exhaust contains carbon monoxide - a poisonous gas that can
kill you. You CAN NOT smell or see this gas.
Never use the unit in enclosed or partially-enclosed spaces. The
unit can produce high levels of carbon monoxide very quickly. When
you use this unit, remember that you cannot smell or see carbon
monoxide. Even if you can’t smell exhaust fumes, you may still be
exposed to carbon monoxide.
If you start to feel sick, dizzy, or weak while using the unit, get to
fresh air RIGHTAWAY. DO NOT DELAY. The carbon monoxide from
the unit can rapidly lead to full incapacitation and death.
If you experience serious symptoms, get medical attention
immediately. Inform medical staff that carbon monoxide poisoning
is suspected. If you experienced symptoms while indoors, have
someone call the re department to determine when it is safe to
re-enter the building.
Never operate the unit in an explosive atmosphere, near combustible
materials or where ventilation is not sufcient to carry away exhaust
fumes. Exhaust fumes can cause serious injury or death.
NEVER use the unit indoors, including in homes, garages,
basements, crawl spaces, and other enclosed or partially-enclosed
areas, even with ventilation. Opening doors and windows or using
fans will not prevent carbon monoxide build-up in the home.
Follow the instructions that come with your unit. Locate the unit
outdoors and away from doors, windows, and vents that could allow
the carbon monoxide gas to come indoors.
ONLY run unit outdoors and away from air intakes.
NEVER run unit inside homes, garages, sheds, or other semi-
enclosed spaces. These spaces can trap poisonous gases EVEN
IF you run a fan or open doors and windows.
If you start to feel sick, dizzy, or weak while using the unit, shut if
off and get fresh air IMMEDIATELY. See a doctor. You may have
carbon monoxide poisoning.
Install battery-operated carbon monoxide alarms or plug-in carbon
monoxide alarms with battery back-up in your home, according to
the manufacturer’s installation instructions. The carbon monoxide
alarms should be certied to the requirements of the latest safety
standards for carbon monoxide alarms. (UL 2034, IAS 6-96, or
CSA 6.19.01).
Test your carbon monoxide alarm frequently and replace dead
batteries.
34-1916-092410-E-F-S.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a
poison you cannot see or smell.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and far
away from windows, doors,
and vents.
DANGER DANGER PELIGRO
Utilizando un generador adentro
PUEDE MATARLE EN MINUTOS.
El escape de generador contiene
monóxido de carbono. Este es un
gas tóxico que usted no puede ver ni
puede oler.
Nunca utilice dentro de un hogar ni el
garaje, INCLUSO SI puertas y
ventanas estén abiertas.
Solo utilice AFUERAS y lejos de
ventanas abiertas, las puertas, y
descargas.
L'utilisation d'un groupe électrogène à
l'intérieur PEUT VOUS TUER EN
QUELQUES MINUTES.
Le gaz d'échappement du groupe
électrogène contient de l'oxyde de
carbone. C'est un gaz toxique que l'on
ne peut pas voir ou sentir.
Ne JAMAIS utiliser à l'intérieur d'une
maison ou d'un garage, MÊME SI les
portes et fenêtres s'ont ouvertes.
N'utiliser qu'à l'EXTÉRIEUR et bien éloigné
des fenêtres, portes, et conduits d'aération.

6 Operator’s Manual
SAFETY WARNING WHEN REFUELING
Injury or death may occur as a result of improper fueling. Do not smoke
while lling engine fuel tank.
Always refuel slowly to avoid the possibility of spilled fuel which may
cause a risk of re.
Gasoline is extremely ammable and its vapors can explode if ignited.
Observe all safety regulations for the safe handling of fuel. Handle fuel in
safety containers. If the container does not have a spout, use a funnel.
Do not overll the fuel tank, leave room for the fuel to expand.
Fill the tank only on an area of bare ground. While fueling the tank, keep
heat, sparks and open ame away. Carefully clean up any spilled fuel
before starting engine.
Always ll fuel tank in an area with plenty of ventilation to avoid inhaling
dangerous fumes.
NEVER store fuel for your unit in the home. Gasoline, propane, kerosene,
and other ammable liquids should be stored outside of living areas in
properly-labeled, non-glass safety containers. Do not store them near a
fuel-burning appliance, such as a natural gas water heater in a garage. If
the fuel is spilled or the container is not sealed properly, invisible vapors
from the fuel can travel along the ground and can be ignited by the
appliance’s pilot light or by arcs from electric switches in the appliance.

Operator’s Manual 7
ELECTRICAL HAZARDS
This product must be grounded. If it should malfunction or breakdown,
grounding provides a path of least resistance for electric current to
reduce the risk of electric shock. Do not touch live electrical parts.
DANGER - IMPROPER CONNECTION OF THE EQUIPMENT-
GROUNDING CONDUCTOR CAN RESULT IN A RISK OF
ELECTROCUTION. CHECK WITH A QUALIFIED ELECTRI-
CIAN OR SERVICE PERSON IF YOU ARE INDOUBT AS TO
WHETHER THE UNIT IS PROPERLY GROUNDED.
This unit is equipped with a grounding terminal for your protection.
Always complete the ground path from the unit to an external ground
source as instructed in the section labeled “Grounding Instructions” in
the Preparation section of this manual.
The unit is a potential source of electrical shock if not kept dry. Keep
the unit dry and do not use in rain or wet conditions. To protect from
moisture, operate it on a dry surface under an open, canopy-like
structure. Dry your hands if wet before touching the unit.
Plug appliances directly into the unit. Or, use a heavy duty, outdoor-
rated extension cord that is rated (in watts or amps) at least equal to
the sum of the connected appliance loads. Check that the entire cord
is free of cuts or tears and that the plug has all three prongs, especially
a grounding pin.
NEVER try to power the house wiring by plugging the unit into a
wall outlet, a practice known as “back feeding”. This is an extremely
dangerous practice that presents an electrocution risk to utility workers
and neighbors served by the same utility transformer. It also bypasses
some of the built-in household circuit protection devices.
If you must connect the unit to the house wiring to power appliances,
have a qualified electrician install the appropriate equipment in
accordance with local electrical codes. Or, check with your utility
company to see if it can install an appropriate power transfer switch.
For power outages, permanently installed stationary units are better
suited for providing backup power to the home. Even a properly
connected portable unit can become overloaded. This may result in
overheating or stressing the unit components, possibly leading to a
unit failure.
Do not use worn, damaged, undersized, or poorly spliced welding
cables. Do not drape welding cables over your body. Do not touch
electrode if you are in contact with the work, ground, or another
electrode from a different machine.

8 Operator’s Manual
RISK OF BURSTING
Serious injury or death may occur from an air tank explosion if air tanks
are not properly maintained. Drain air tank daily or after each use to
prevent moisture buildup in the air tank.
If air tank develops a leak, replace the air tank immediately. Never repair,
weld or make modications to the air tank or its attachments. Use only
genuine manufacturer repair parts for your unit. NEVER make adjustments
to the factory set pressures.
Serious injury may occur from the unit malfunction or exploding
accessories if incorrect system components, attachments or accessories
are used. Never exceed manufacturers maximum allowable pressure
rating of attachments.
Because of extreme heat, do not use plastic pipe or lead tin soldered
joints for a discharge line.
Never use the unit to inate small, low pressure objects such as toys.
RISK OF FIRE OR EXPLOSION
Serious injury or death may occur from normal sparks in the engine
ignition system or engine exhaust/mufer. Always operate the unit in a
well ventilated area free of ammable vapors, combustible dust, gases
or other combustible materials. Do not weld where the atmosphere may
contain ammable dust, gas, or liquid vapors (such as gasoline).
DO NOT SMOKE if spraying ammable material. Locate the unit at least
20 feet away from the spray area. (An additional hose may be required.)
Never ll the engine fuel tank while the engine is running or hot. Allow
the engine to cool two minutes before refueling. Do not refuel indoors
or in a poorly ventilated area.
Do not operate the unit if gasoline is spilled. Wipe the unit clean and
move it away from the spill. Avoid creating any ignition until the gasoline
has evaporated.
Do not store the unit near an open ame or any equipment such as a
stove, furnace, water heater, etc. which utilizes a pilot light or sparking
device.
A spark arrester must be added to the mufer of this engine if it is to be
used on any forest covered, brush covered or grass covered unimproved
land. The arrester must be maintained in effective working order by the
operator.
Serious injury may occur if any of the unit's ventilation openings are
restricted, causing the unit to overheat and start a re. Never place
objects against or on top of the unit. Operate the unit at least 12 inches
away from any wall or obstruction that would restrict proper ventilation.
Welding on closed containers, such as tanks, drums, or pipes, can cause
them to explode. Accidental contact of electrode to metal objects can
cause sparks, explosion, overheating, or re.
Remove all ammables within 35 ft (10.7 m) of the welding arc. Do not
weld where ying sparks can strike ammable material. Watch for re,
and keep a re extinguisher nearby.
After completion of work, inspect area to ensure it is free of sparks,
glowing embers, and ames. Remove stick electrode from holder when
not in use.

Operator’s Manual 9
RISK OF BREATHING
Serious injury or death could occur from inhaling compressed air. The air
stream may contain carbon monoxide, toxic vapors or solid particles. Never
inhale air from the unit either directly or from a breathing device connected
to the unit.
Serious injury or death may occur from inhaling engine exhaust. This unit
was designed for outdoor use. Never operate this unit in an enclosed
area. Always make certain there is adequate ventilation (fresh outside air)
for breathing and combustion. This will prevent the buildup of dangerous
carbon monoxide gases. Beware of poorly ventilated areas, or areas with
inadequate exhaust fans.
Sprayed materials such as paint, solvents, paint remover, insecticides,
weed killers, etc. contain harmful vapors and poisons. Operate the unit
only in a well ventilated area. Follow all safety instructions provided with
the materials you are spraying. Use of a respirator may be required when
working with some materials.
Welding produces fumes and gases. Breathing these fumes and gases
can be hazardous to your health. Keep your head out of the fumes. Do not
breathe the fumes.
Do not weld in locations near degreasing, cleaning, or spraying operations.
The heat and rays of the arc can react with vapors to form highly toxic and
irritating gases.
Do not weld on coated metals, such as galvanized, lead, or cadmium plated
steel. The coatings and any metals containing these elements can give off
toxic fumes if welded.
RISK OF BURNS
Serious injury could occur from touching exposed metal parts. These areas
can remain hot for some time after the unit is shutdown. Never allow any
part of your body or other materials to make contact with any exposed metal
parts on the unit.
Never allow any part of your body to contact the engine mufer, compressor
head or adjacent areas.

10 Operator’s Manual
RISK OF FLYING OBJECTS
Soft tissue damage can occur from the compressed air stream. Always wear
safety glasses to shield the eyes from ying debris.
Never point the air stream at any part of your body, anyone else or animals.
Never leave pressurized air in the unit. Shut off the unit and relieve pressure
when storing or attempting maintenance.
Serious injury can occur from loose debris being propelled at a high speed
from the compressed air stream. Always maintain a safe distance from
people and animals while operating the unit.
Do not move the unit while air tank is under pressure. Do not attempt to
move the unit by pulling on the hose.
RISK FROM MOVING PARTS
Risk of bodily injury from moving parts. Before performing maintenance,
always turn off the unit. Bleed pressure from the air hose and disconnect
spark plug wire to prevent engine from starting unexpectedly. All repairs to
the unit should be made by an Authorized Service person.
Do not operate without protective covers/guards. Always turn off the unit
before removing any guard. Replace damaged covers/guards before using
the unit.

Operator’s Manual 11
IMPORTANT SAFETY INSTRUCTIONS
WARNING: To reduce the risk of injury, read this operator’s manual
completely before using. When using this product, the following
basic precautions should always be followed:
1. Risk from Negligence: Risk of injury from negligent use. Never
allow children or adolescents to operate this unit! Stay alert-
watch what you are doing. Do not operate the unit when fatigued
or under the inuence of alcohol or drugs. Know how to stop the
unit. Be thoroughly familiar with controls.
2. Risk of Unit Damage: Risk of major repair. Do not operate the
unit without an air lter. Do not operate the unit in a corrosive
environment. Always operate the unit in a stable, secure
position to prevent the unit from falling. Follow all maintenance
instructions listed in this manual. Overuse can cause overheating;
allow cooling period; follow rated duty cycle. Reduce current or
reduce duty cycle before starting to weld again. Do not block or
lter airow to unit.
3. When starting the unit, using recoil starter grip, be sure that
nothing is in a position to be hit by the operator’s hand or arm.
Be sure the switch on electric power tools is in the “OFF” position
before plugging them into the unit.
4. Do not operate the unit or any electrical tool in any area where
water or similar materials constitute an electrical hazard to the
operator. Do not operate on wet surfaces, in rain or in snow.
5. Always be sure that the unit is on secure footing so that it cannot
slide or shift around, endangering workers.
6. Avoid contacting the hot exhaust manifold, mufer or cylinder(s).
7. Keep clear of all rotating parts.
8. Unless the tool or appliance is double insulated, it must be
grounded through a properly grounded receptacle. Tools and
appliances which have 3 prong plugs must be plugged into
extension cords and electrical receptacles with 3 holes. Before
operating any electrical item, be sure it is in good repair.
9. Beware of using this equipment in conned spaces. Conned
spaces, without sufcient fresh air ventilation, can contain
dangerous gases. Running gasoline engines in such environments
can lead to deadly explosions and/or asphyxiation.
10. Use extreme caution when lifting this unit. This unit is heavy
so proper lifting techniques should be used.
SAVE THESE INSTRUCTIONS
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12 Operator’s Manual
WEAR PROTECTIVE CLOTHING
Wear close fitting clothing and safety equipment
appropriate to the job. Wear dry, hole-free insulating gloves
and body protection.
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones while
operating machine.
Arc rays from the welding process produce intense visible
and invisible (ultraviolet and infrared) rays that can burn
eyes and skin. Sparks y off from the weld. ARC RAYS
can burn eyes and skin. Wear an approved welding helmet
tted with a proper shade of lter lenses to protect your
face and eyes when welding or watching. Wear approved
safety glasses with side shields under your helmet.
Use protective screens or barriers to protect others from
ash, glare and sparks; warn others not to watch the
arc. Wear protective clothing made from durable, ame-
resistant material and foot protection.
Welding, chipping, wire brushing, and grinding cause
sparks and ying metal. As welds cool, they can throw off
slag. Wear approved safety glasses with side shields even
under your welding helmet.
INSPECT UNIT
Be sure all covers, guards and shields are tight and in
place.
Locate all operating controls and safety labels.
Inspect power cord for damage before using. There is a
hazard of electrical shock from crushing, cutting or heat
damage.
PREPARE FOR EMERGENCIES
Keep a rst aid kit and re extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital and re department near your telephone.
Be prepared if a re starts.
SERVICE UNIT SAFELY
Before servicing the unit, disconnect all equipment and
battery (if equipped) and allow unit to cool down.
Service unit in a clean dry at area.

Operator’s Manual 13
SAFETY SIGNS
34-1284
34-0826
34-0599
34-1616
34-0599-E/S-030600-ENG
No ponga combustible cuando
el producto este en operacion.
Permita que el motor se enfrie
por 2 minutos antes de
reablastecer de combustible.
RISK OF FIRE
Do not add fuel when
product is operating. Allow
engine to cool for two (2)
minutes before refueling.
RIESGO DE FUEGE
CAUTION/PRECAUCION
RISK OF BURNS
MUFFLER AND
ADJACENT AREAS
MAY EXCEED 150°F.
RIESGO DE QUEMAR
EL AMORTIGUADOR Y LAS
AREAS ADYACENTES PUEDEN
TENER TEMPERATURAS POR
ARRIBA DE 150°F.
34-0598-010699-E/S-ENG.
WARNING ADVERTENCIA
34-0598
WARNING/ADVERTENCIA
Do not operate unit
without beltguard in
place.
No opere la unidad sin
todas la cubierta correa en
su sitio.
34-0826-E/S-030600-ENG.
34-1615
34-1286
34-1285
PART #: 34-1916
ARTWORK: 100% 10.7" x 3"
UL Recognized (PGDQ2) marking/labeling system.
CSA Accepted marking/labeling system.
Must adhere to polyester and epoxy powder coatings, epoxy paint,
polypropylene, polyethylene and stainless steel surfaces.
Suitable for exposure to water and outdoor use.
Temperature range: -40°C to 70°C
Base material: 0.002"-.004" polyester, vinyl, or Mylar
Over-laminate: 0.001" clear
Backing: Center Split Back
Corners: .25
Color: Black
Danger Panel: Ansi Red w/White Arial 25pt.
Danger Artwork: PMS #485 Red, White and Black
Text Panel: Black w/White Text Arial 12pt.
Saved in Adobe Illustrator CS2 MI-T-M Artwork
Questions?? Contact Laura Derga 556-7484 Ext. 267
34-1916-031607-E-F-S.
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a
poison you cannot see or smell.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and far
away from windows, doors,
and vents.
DANGER DANGER PELIGRO
Utilizando un generador adentro
PUEDE MATARLE EN MINUTOS.
El escape de generador contiene
monóxido de carbono. Este es un
gas tóxico que usted no puede ver ni
puede oler.
Nunca utilice dentro de un hogar ni el
garaje, INCLUSO SI puertas y
ventanas estén abiertas.
Solo utilice AFUERAS y lejos de
ventanas abiertas, las puertas, y
descargas.
L'utilisation d'un groupe électrogène à
l'intérieur PEUT VOUS TUER EN
QUELQUES MINUTES.
Le gaz d'échappement du groupe
électrogène contient de l'oxyde de
carbone. C'est un gaz toxique que l'on
ne peut pas voir ou sentir.
Ne JAMAIS utiliser à l'intérieur d'une
maison ou d'un garage, MÊME SI les
portes et fenêtres s'ont ouvertes.
N'utiliser qu'à l'EXTÉRIEUR et bien éloigné
des fenêtres, portes, et conduits d'aération.
34-2666
34-1916
34-2666 081711
OPERATING INSTRUCTIONS FOR GENERATOR AND WELDER
WARNING
GENERATOR / WELDER CAN CAUSE SERIOUS INJURY OR
DEATH IF OPERATED IMPROPERLY. BEFORE OPERATING
THIS UNIT READ AND UNDERSTAND THE ENTIRE
OPERATOR’S MANUAL AND FOLLOW ALL SAFETY
PRECAUTIONS.
1. Ensure the unit is grounded according to the owner’s
manual and national, state, and local codes. Wear proper
protective equipment and clear the area of any hazards
before operating the unit.
2. To maximize welder output, do not weld while simultane-
ously filling the air tank or utilizing air tools.
3. Toggle the Full Throttle / Idle Switch to select to Full Throttle.
4. Rotate switch to select weld amperage. Do NOT adjust the
control output while welding
Use table and electrode packaging to determine the correct
size electrode and amperage.
5. For Direct Current Electrode Positive (DCEP), connect work
cable to Negative (−) terminal and electrode holder to
Positive (+) terminal. (thicker material and more penetration)
For Direct Current Electrode negative (DCEN), reverse
cable connections.
INSTRUCCIONES DE UTILIZAR PARA GENERADOR Y SOLDADOR
ADVERTENCIA
EL GENERADOR/SOLDADOR PUEDE CAUSAR LA HERIDA SERIA
O LA MUERTE SI UTILIZADO INCORRECTAMENTE. ANTES DE
UTILIZAR ESTA UNIDAD, LEA Y ENTIENDA EL MANUAL DEL
OPERADOR ENTERO Y SIGA TODAS LAS
PRECAUCIONES DE SEGURIDAD.
1. Asegure que la unidad es conectada a la tierra según el manual del
propietario y códigos nacionales, estatales, y locales. Lleve el
equipo protector apropiado y limpie el área de cualquier riesgo
antes de utilizar la unidad.
2. Para maximizar el rendimiento de soldador, no solde mientras simul-
táneamente llenando el tanque de aire o utilizando instrumentos de aire.
3. Cambie el Interruptor de Toda Velocidad/Ocioso para seleccionar
Toda Velocidad.
4. Gire el interruptor para seleccionar el amperaje de soldar. NO ajuste
el rendimiento de control mientras soldando.
Use la tabla y embalaje de electrodo para determinar el tamaño
de electrodo y el amperaje correctos.
5. Para el Electrodo Corriente Directo Positivo (DCEP), una el cable
de trabajo al terminal (−) Negativo y el tenedor del electrodo al
terminal Positivo (+) . (material más grueso y más penetración) Para
el Electrodo Corriente Directo Negativo (DCEN), invierta uniones de
cable.

Operator’s Manual 17
INSTALLATION
Read safety warnings before setting-up the unit.
Ensure the oil level in the unit's pump is adequate. If low, add
SAE-30W non-detergent oil.
LOCATION:
In order to avoid damaging the unit, do not incline the unit transversely
or longitudinally more than 10°.
WARNING: RISK OF ASPHYXIATION! DO NOT OPERATE
IN AN ENCLOSED AREA. USE THIS PRODUCT ONLY IN
WELL VENTILATED AREAS! THE EXHAUST FROM THE
ENGINE CONTAINS CARBON MONOXIDE, A POISON-
OUS, ODORLESS AND INVISIBLE GAS. BREATHING
THE GAS CAN CAUSE SERIOUS INJURY, ILLNESS AND
POSSIBLE DEATH.
WARNING: RISK OF EXPLOSION OR FIRE CAUSING SERI-
OUS INJURY OR DEATH! DO NOT ALLOW THE ENGINE
OR MUFFLER TO COME IN CONTACT WITH FLAMMABLE
VAPORS, COMBUSTIBLE DUST, GASES OR OTHER COM-
BUSTIBLE MATERIALS. A SPARK MAY CAUSE A FIRE.
WHEN USING THE UNIT FOR SPRAY PAINTING, PLACE
THE UNIT AS FAR AWAY FROM THE WORK AREA AS
POSSIBLE, USING EXTRA AIR HOSES IF NEEDED.
Place unit at least 12 inches away from obstacles that may prevent
proper ventilation. Do not place unit in an area:
- where there is evidence of oil or gas leaks.
- where ammable gas vapors or materials may be present.
- where air temperatures fall below 32°F or exceed 104°F.
- where extremely dirty air or water could be drawn into the unit.
SERVICE TRUCK INSTALLATION:
Installations may vary. Mounting should be done to a rigid frame
member. Installer is responsible for securing the equipment in a
safe manner.
FOR ALL UNITS WITH AIR TANKS:
Optional Hardware: IX-0001 (Isolators)
Installation

Installation
18 Operator’s Manual
GROUNDING INSTRUCTIONS
This product must be grounded. If it should malfunction or breakdown,
grounding provides a path of least resistance for electric current to
reduce the risk of electric shock.
DANGER: IMPROPER CONNECTION OF THE EQUIPMENT
GROUNDING CONDUCTOR CAN RESULT IN A RISK OF
ELECTROCUTION. CHECK WITH A QUALIFIED ELECTRI-
CIAN OR SERVICE PERSON IF YOU ARE IN DOUBT AS TO
WHETHER THE UNIT IS PROPERLY GROUNDED.
The screw and ground terminal on the frame must always be used
to connect the unit to a suitable ground source. The ground path
should be made with #8 size wire. Connect the terminal of the
ground wire between the star washers and screw then tighten the
screw fully. Connect the other end of the wire securely to a suitable
ground source.
The National Electric Code contains several practical ways in which
to establish a good ground source. Examples given below illustrate a
few of the ways in which a good ground source may be established.
A metal underground water pipe in direct contact with the earth
for at least 10 feet can be used as a grounding source. If a pipe
is unavailable, an 8 foot length of pipe or rod may be used as the
ground source. The pipe should be 3/4 inch trade size or larger and
the outer surface must be noncorrosive. If a steel or iron rod is used
it should be at least 5/8 inch diameter and if a nonferrous rod is used
it should be at least 1/2 inch diameter and be listed as material for
grounding. Drive the rod or pipe to a depth of 8 feet. If a rock bottom
is encountered less than 4 feet down, bury the rod or pipe in a trench.
All electrical tools and appliances operated from this unit, must be
properly grounded by use of a third wire or be “Double Insulated”.
It is recommended to:
1. Use electrical devices with 3 prong power cords.
2. Use an extension cord with a 3 hole receptacle and a 3 prong plug
at the opposite ends to ensure continuity of the ground protection
from the unit to appliance.
Strongly recommends that all applicable federal, state and local
followed.
LINE TRANSFER SWITCH:
If this unit is used for standby service, it must have a transfer switch
between the utility power service and the unit. The transfer switch
not only prevents the utility power from feeding into the unit, but also
prevents the unit from feeding out into the utility company’s lines.
This is intended to protect the serviceman who may be working on
a damaged line.
THIS INSTALLATION MUST BE DONE BY A LICENSED
ELECTRICIAN AND ALL LOCAL CODES MUST BE FOLLOWED.
and

Installation
Operator’s Manual 19
GASOLINE ENGINE
Review "Risk of Fire or Explosion" before fueling. Read the
engine manual accompanying this unit for correct engine start-up
maintenance procedures. Read and understand the safety labels
located on the unit.
WARNING: RISK OF EXPLOSION OR FIRE CAUSING
SERIOUS INJURY OR DEATH! DO NOT SMOKE WHILE
FUELING!
DO NOT FILL FUEL TANK WHILE THE UNIT IS RUNNING
OR HOT. ALLOW THE UNIT AND ENGINE TO COOL
DOWN FOR TWO MINUTES BEFORE REFUELING.
DO NOT FILL FUEL TANK TO POINT OF OVERFLOWING.
ALLOW APPROXIMATELY 1/4" OF TANK SPACE FOR
FUEL EXPANSION.
DO NOT PLACE UNIT IN AN AREA WHERE FLAMMABLE
GAS VAPORS MAY BE PRESENT. A SPARK COULD
CAUSE AN EXPLOSION OR FIRE.
ALWAYS STORE FUEL AWAY FROM THE UNIT WHILE IT
IS RUNNING OR HOT.
WARNING: RISK OF EXPLOSION OR FIRE CAUSING
SERIOUS INJURY OR DEATH DO NOT ALLOW THE
ENGINE OR MUFFLER TO COME IN CONTACT WITH
FLAMMABLE VAPORS, COMBUSTIBLE DUST, GASES
OR OTHER COMBUSTIBLE MATERIALS. A SPARK
MAY CAUSE A FIRE.
WHEN USING THE UNIT FOR SPRAY PAINTING, PLACE
THE UNIT AS FAR AWAY FROM THE WORK AREA AS
POSSIBLE, USING EXTRA AIR HOSES IF NEEDED.
A minimum of 87 octane fuel is recommended for use with this air
compressor. Do not mix oil with gasoline.
Use of clean, fresh, lead free gasoline is recommended. Leaded
gasoline may be used if lead free is not available. Do not use
gasoline containing methanol or alcohol.
Refer to the engine manual for all necessary maintenance and
adjustments.
ENGINE OIL
Use oil viscosity based on the expected air temperature range
during the period between oil changes.
TEMPERATURE CHART

Installation
20 Operator’s Manual
MODEL # Liters Quart Ounces
AC2-CW5170s 1.2 1.27 40.5
AC2-CW5220H 2.0 2.1 67.6
Use a high quality detergent oil with API classications of SJ
or higher.
Check oil level before each operation and ensure that it is
maintained.
CAUTION: THIS ENGINE CRANKCASE IS NOT FILLED
WITH OIL AT THE FACTORY, SO BE SURE TO FILL
IT BEFORE OPERATING THE ENGINE.
ENGINE OIL CAPACITY
NOTE: These engines are equipped with a “Low Oil” shut-off
system for engine protection. If the engine fails to start,
check engine crankcase for oil.
To ll with oil:
1. Level the engine to ensure accurate inspection and
to prevent overlling.
2. Unscrew the oil gauge, wipe the dipstick dry. Reinsert the
oil gauge back into the oil ll gauge opening. Remove the
oil gauge and check the oil level.
3. The oil level should be between the full and low marks on
the dipstick.
NOTE: When checking the oil be sure the engine is level.
4. Fill with oil as required through the oil ll gauge opening.
5. Replace the oil gauge and screw in rmly.
6. Wipe up any spilled oil.
FUELING
WARNING: EXPLOSIVE FUEL! GASOLINE IS EX-
TREMELY FLAMMABLE AND ITS VAPORS CAN
EXPLODE IF IGNITED.
STORE GASOLINE ONLY IN APPROVED CONTAIN-
ERS, IN WELL VENTILATED, UNOCCUPIED BUILD-
INGS AND AWAY FROM SPARKS OR FLAMES.
DO NOT FILL THE FUEL TANK WHILE THE ENGINE IS
HOT OR RUNNING, SINCE SPILLED FUEL COULD
IGNITE IF IT COMES IN CONTACT WITH HOT PARTS
OR SPARKS FROM IGNITION. DO NOT START
THE ENGINE NEAR SPILLED FUEL.
NEVER USE GASOLINE AS A CLEANING AGENT.
WARNING: DO NOT OVERFILL THE FUEL TANK,
LEAVE ROOM FOR THE FUEL TO EXPAND.
General Recommendations
• Purchase gasoline in small quantities and store in clean,
approved containers.
• To minimize gum deposits in your fuel system and to insure

Installation
Operator’s Manual 21
easy starting, do not use gasoline left over from the previous
season.
• Do not add oil to the gasoline.
Fuel Type
• For best results use only clean, fresh, unleaded gasoline with
a pump sticker octane rating of 87 or higher.
• Unleaded gasoline is recommended as it leaves less
combustion chamber deposits.
GASOLINE/ALCOHOL BLENDS:
Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by
volume) is approved, as a fuel. Other gasoline/alcohol blends
are not approved.
GASOLINE/ETHER BLENDS:
Methyl Tertiary Butyl Ether (MTBE) and unleaded gasoline blends
(up to a maximum of 15% MTBE by volume) are approved as a
fuel. Other gasoline/ether blends are not approved.
BATTERY INSTALLATION
WARNING: SHOULD ONLY BE DONE BY AN AUTHO-
RIZED DEALER.
HIGH ALTITUDE
At high altitude, the standard carburetor air/fuel mixture will be
too rich. Performance will decrease, and fuel consumption will
increase. A very rich mixture will also foul the spark plug and
cause hard starting. Operation at an altitude that differs from
that at which this engine was certied, for extended periods of
time, may increase emissions.
High altitude performance can be improved by specific
modications to the carburetor. If you always operate your unit
at altitudes above 5,000 feet (1,500 meters), have your dealer
perform this carburetor modication. This engine, when operated
at high altitude with the carburetor modications for high altitude
use, will meet each emission standard throughout its useful life.
Even with carburetor modication, engine horsepower will
decrease about 3.5% for each 1,000-foot (300-meter) increase
in altitude. The effect of altitude on horsepower will be greater
than this if no carburetor modication is made.
NOTE: When the carburetor has been modied for high altitude
operation, the air/fuel mixture will be too lean for low altitude
use. Operation at altitudes below 5,000feet (1,500 meters) with
a modied carburetor may cause the engine to overheat and
result in serious engine damage.
For use at low altitudes, have your servicing dealer return the
carburetor to original factory specications.
BATTERY REPLACEMENT #
32-0058

22 Operator’s Manual
OPERATION
PRE-OPERATION:
Check the engine oil level before starting. (See engine manual.) Fill the fuel
tank according to the engine manual instruction.
Pump oil level should be checked before each use. Check the oil level
indicator on the pump crankcase. Make certain the oil is in the center of
the oil sight glass. If the level appears to be low, ll with SAE20 or 30 non-
detergent pump oil.
Remove any moisture in the unit's air tank.
WARNING: NEVER ATTEMPT TO OPEN THE AIR TANK DRAIN
VALVE WHEN MORE THAN 10 PSI OF AIR PRESSURE IS IN THE
AIR TANK!
Remove excessive pressure with an air tool, then open the Air Tank Drain
Valve in the bottom of the air tank. Close tightly when drained. Make sure
the Engine Switch is in the "OFF" position. Make sure the Safety Relief
Valve is working correctly. Make sure all guards and covers are in place and
securely mounted.
START-UP:
1. Read safety warnings before performing operation.
NOTE: Unplug all equipment from the power receptacles before starting the
unit.
2. Make sure the unit is grounded. See Grounding Instructions.
3. Flip the toggle on top of the Pilot Valve to the upright position. This provides
a load less start. The unit will unload and allow easier engine start-up.
4. Start the engine. (Refer to the Engine Manual accompanying this unit. On
Honda engine units, the choke and key switch is located on the electric box
panel.)
5. When the engine has run for 1-2 minutes, ip toggle back to the original
position.
6. Set pressure by adjusting the Pressure Regulator counterclockwise for
less pressure and clockwise for more pressure.
7. Ensure breakers are in on position.
8. Test the GFCI receptacle(s) on the unit. Push the test button. The reset
button should pop out and there should be no power at the receptacle.
Apply a test load or lamp to each receptacle to verify. IF THE RESET
BUTTON DOES NOT POP OUT, DO NOT USE THE RECEPTACLES(S).
SEE DEALER FOR SERVICE IMMEDIATELY.
9. If GFCI receptacle(s) test correctly, rmly push the reset button to restore
power. A distinctive click should be heard or felt when this is complete. IF
THE RECEPTACLE(S) DO NOT RESET PROPERLY, DO NOT USE THE
RECEPTACLE(S). SEE DEALER FOR SERVICE IMMEDIATELY.
10.Turn idle control switch to AUTO-IDLE DOWN position. Loads can now
be applied to unit.
WELDING START-UP:
1. Remove all AC electrical loads from the unit.
2. Move GEN/WELD switch to WELD position.
3. Position selector switch min/max switch for amperage setting.
Operation

Operator’s Manual 23
Operating the Unit
4. Move idle control to full throttle setting.
5. Check grounding.
6. Welding Cable Diagram (Selecting Weld Cable Sizes)*:
WARNING: DO NOT USE WORN, DAMAGED, UNDERSIZED, OR POORLY SPLICED CA-
BLES. TURN OFF POWER BEFORE CONNECTING TO WELD OUTPUT TERMINALS.
ELECTRODE CHART
Weld Output Terminals
Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit Not Exceeding***
Welding
Amperes
100 ft (30 m)
or Less
150 ft
(45 m)
200 ft
(60 m)
250 ft
(70 m)
300 ft
(90 m)
350 ft
(105 m)
400 ft
(120 m)
100% Duty
Cycle 10 − 100% Duty Cycle
100 4 (20) 4 (20) 3 (30) 2 (35) 1 (50) 1/0 (60) 1/0 (60)
150 3 (30) 2 (35) 1 (50) 1 (50) 2/0 (70) 3/0 (95) 3/0 (95)
200 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 4/0 (120)
* This chart is a general guideline and may not suit all applications. If cable overheats, use
next size larger cable.
**Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at
least 300 circular mils per ampere ( ) = mm2 for metric use.
***For distances longer than those shown in this guide, call a factory applications
representative at 800-553-9053.
3/32
1/8
5/32
3/16
1/16
5/64
3/32
1/8
5/32
3/16
3/32
1/8
5/32
3/16
3/32
1/8
5/32
3/16
6010
and
6011
6013
7014
7018
ELECTRODE
AMPERAGE RANGE
DIAMETER
34-2670 081711
50
100
150
200 250
300