Meler Micron+ Series User manual

ANNEX
COMMUNICATIONS
MICRON+SERIES
ModBus / ProfiBus
EtherNet IP / ProfiNet
INSTRUCTIONS
MANUAL
MA-5177-ENG 040320
GLUING SOLUTIONS

Published by:
Focke Meler Gluing Solutions, S.A.
Pol. Arazuri-Orkoien, c/B, nº3 A
E-31170 Arazuri - Navarra - Spain
Phone: [phone]
[e-mail] - www.meler.eu
A Focke Group Company
Edition march 2020
© Copyright by Focke Meler
All rights reserved. Its reproduction, diffusion or use by electronic or other
means of all or any part of this document without the express authorization of
its owner is strictly prohibited.
The specifications and information contained in this manual may be modified
without prior notice.
This manual is a translation of the original that was written by Focke Meler
Gluing Solutions, S. A. in spanish language. If there is any discrepancy between
the different versions of this manual, the original written in the spanish
language shall prevail. Focke Meler Gluing Solutions, S. A. shall not be liable
in any way for any damages and/or losses that may be directly or indirectly
derived from discrepancies between the original version of the manual and this
translation.

MA-5177-ENG ANNEX COMMUNICATIONS MICRON+SERIESTABLE OF CONTENTS
TABLE OF CONTENTS
1. SAFETY GUIDELINES 1-1
General 1-1
Symbols 1-1
Mechanical components 1-2
Electrical components 1-2
Hydraulic components 1-2
Pneumatic components 1-2
Thermal components 1-3
Materials 1-3
Noise emission declaration 1-3
Intended use 1-4
Limited use 1-4
2. MODBUS 2-1
Main components 2-1
Enable Modbus communications 2-2
Communication protocols 2-2
Connections 2-2
3. ETHERNET IP 3-1
Main components 3-1
Connecting the communications cable 3-2
Enable Modbus communications 3-3
Communication protocols 3-3
Connections 3-3
IP address setting 3-4
PLC configuration. EDS file 3-4

FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS
4. PROFINET 4-1
Main components 4-1
Connecting the communications cable 4-2
Enable Modbus communications 4-3
Communication protocols 4-3
Connections 4-3
Node Name Configuration 4-4
PLC configuration. GSDML file 4-4
5. PROFIBUS 5-1
Main components 5-1
Connecting the communications cable 5-2
Enable Modbus communications 5-3
Communication protocols 5-3
Connections 5-4
Node address configuration 5-4
PLC configuration. GSD file 5-4
6. COMMUNICATION DATA TABLE 6-1
7. SPARE PARTS LIST 7-1
A. COMMUNICATIONS GATEWAY 7-3

MA-5177-ENG ANNEX COMMUNICATIONS MICRON+SERIESSAFETY GUIDELINES
1-1
1. SAFETY GUIDELINES
General
The information contained in this section applies not only to everyday
equipment operation, but also to any procedure carried out on it, whether for
preventive maintenance or in the case of repairs and the replacement of worn
out parts.
It is very important to observe the safety warnings in this manual at all times.
Failure to do so may result in personal injury and/or damage to the equipment
or the rest of the installation.
Before beginning work on the equipment, read this manual carefully, and in
case of any doubt, contact our Technical Service Center. We are available for
any clarification that you might need.
Keep manuals in perfect condition and within reach of personnel that use the
equipment and perform maintenance on it.
Also provide necessary safety material: appropriate clothing, footwear, gloves
and safety glasses.
In all cases, observe local regulations regarding risk prevention and safety.
Symbols
The symbols used on both the melter/applicator equipment and in this manual
always represent the type of risk we are exposed to. Failure to abide by a
warning signal may result in personal injury and/or damage to the equipment
or the rest of the installation.
Warning: Risk of electrical shock. Carelessness may produce injury or death.
Warning: Hot zone with high temperatures. Risk of burns. Use thermal
protective equipment.
Warning: System under pressure. Risk of burns or particle projection. Use
thermal protective equipment and glasses.
Warning: Important information for the correct use of the system. May include
one or several of the previous hazards, and therefore must be kept in mind to
avoid damage and injury.
Warning: Dangerous area. Risk of entrapment. Carelessness may produce
injury or death.

FOCKE MELER GLUING SOLUTIONS
1-2
SAFETY GUIDELINES
Mechanical components
The hot-melt installation, which is installed to this device, requires moving
parts that can cause damage. Use the equipment correctly, and do not remove
the safety guards while the equipment is in operation; prevent the risk of
possible entrapment due to moving mechanical parts.
Do not use the equipment if the safety devices are not in place or appear to be
inadequately installed.
For maintenance or repair operations, stop the movement of moveable parts
by turning off the main switch.
The device has no moving mechanical parts, so it does not pose risks to
consider in this section.
Electrical components
The system works with single-phase or three-phase current of a certain
power. Never handle the equipment with the power connected, as this may
result in powerful electrical shocks.
The installation must be correctly grounded.
The installation’s power cable conductors must match the required electric
current and voltage.
Periodically inspect the cables to check for crushing, wear and tear, as well as
to prevent tripping and falls as a result of their placement.
Although the system meets EMC requirements, it is inadvisable to use
devices that transmit high levels of radiation, i.e., mobile phones or soldering
equipment in their vecinity.
Hydraulic components
As this is a pressurized system, precautions related to this type of equipment
must be observed.
Before each operation, always make sure that the adhesive circuit is
completely free of pressure. There is a high risk of hot particle projection,
along with the corresponding danger of burns.
Use caution with the residual pressure that may remain in the hoses when the
adhesive cools. When reheated, there is a risk of hot particle projection if the
outputs are left open.
Pneumatic components
Some equipment uses compressed air to 6 bar pressure. Before any
manipulation, please ensure that the circuit has lost fully air pressure. The
risk of projection of particles at high speed can cause injury to a certain
severity.
Extreme precautions with the residual pressure that could be contained in the
circuit, before disconnecting any pneumatic feeding tube.

MA-5177-ENG ANNEX COMMUNICATIONS MICRON+SERIESSAFETY GUIDELINES
1-3
Thermal components
The entire system works with temperatures that can exceed 200°C (392°F).
The equipment must be operated using adequate protection (clothing,
footwear, gloves and protective glasses) that completely cover exposed parts
of the body.
Keep in mind that, due to the high temperatures reached, the heat does not
dissipate immediately, even when the power (in this case, electric) source is
disconnected. Therefore, use caution, even with the adhesive itself. It may
remain very hot, even in a solid state.
In case of burns:
1. If the burn is the result of contact with melted adhesive, do not try to
remove the adhesive material from the skin. Do not try to remove it once
it has solidified either.
2. Cool the affected area down immediately with lots of cold and clean water.
3. Seek medical attention as soon as possible either from the company’s
medical service or the nearest hospital. Provide the medical staff with the
Safety Information Sheet of the adhesive.
Materials
Meler systems are designed for use with hot-melt adhesives. They should
not be used with any other type of material, and especially not with solvents,
which may cause personal injury or damage to internal system components.
Some units are specifically designed to use polyurethane reactive (PUR) hot-
melt adhesives. Using PUR on a unit that is not prepared for that purpose may
cause severe damage to the unit.
When using adhesive, follow the corresponding guidelines found in the
Technical and Safety Sheets provided by the manufacturer. Pay special
attention to the advised work temperatures in order to prevent adhesive
burning and degradation.
Ventilate the work area adequately in order to remove the vapors produced.
Avoid the prolonged inhalation of these vapors.
Always use original Meler components and replacement parts, which
guarantee the correct system operation and service.
Noise emission declaration
The A-weighted emission sound pressure level (LpA) of the unit in operation
does not exceed 70 dB(A) under any circumstances.
The maximum C-weighted sound pressure level (LpCpeak) and the A-weighted
sound power level (LWA) do not exceed values worthy of mention and thus do
not represent a specific risk that must be taken into account.

FOCKE MELER GLUING SOLUTIONS
1-4
SAFETY GUIDELINES
Intended use
The equipment are designed to be used in the following conditions:
• Hot-melt adhesive fusion and pumping at temperatures up to 200 °C
(392 ºF). Consult with Meler technical service to operate with higher
working temperatures.
• Use of equipment with Meler accessories.
• Installation of equipment according to the security regulations
currently in force and the instructions provided in this manual
(anchoring, electrical connection, hydraulic connection, etc).
• Use of equipment in non-explosive, non-chemically aggressive
environments.
• Use of equipment following the safety instructions indicated in this
manual, as well as on the labels accompanying the equipment, using
adequate means of protection during each mode of operation.
Limited use
The equipment should never be used under the following conditions:
• Use with reactive polyurethane or any other material that might cause
safety or health risks when heated.
• Use of equipment in environments where cleaning is necessary using
water jets.
• Use of equipment to heat or melt food products.
• In potentially explosive atmospheres, aggressive chemical
environments or outdoors.
• Use or operation without adequate safety protection.
• If the person in question does not have the necessary training to use
the unit or to apply all of the necessary safety measures.
Note: Do not modify the equipment or use components that were not supplied
by Meler. For any modification of a component of the equipment or part of the
installation, you must firstly consult the After-Sales Service

MA-5177-ENG ANNEX COMMUNICATIONS MICRON+SERIESMODBUS
2-1
2. MODBUS
Optionally, the unit may come with a RS485 port for MODBUS RTU communica-
tions.
This connection makes it possible to read and write the most important para-
meters for the unit’s functionality.
See point “6. Communication data table” in this manual to see the full list of
functions.
For more information about the communications gateway, please contact our
After-Sales Service or your Meler Sales Agent.
Main components
1. DB9 external connector (pre-installed).
2. Internal interface cable (pre-installed).
3. Micron+ HMI card.
1
3
2

FOCKE MELER GLUING SOLUTIONS ANEXO COMUNICACIONES
2-2
To enable or disable ModBus communications, go to the menu and select “2.
Settings / 2.2 Additional settings / Modbus” on the programming screen of the
melter.
Once enabled you can set the values of “Node” and “Baudrate” as you wish.
Enable Modbus communications
Communication protocols
• Hardware: Integrated into the Micron+ HMI card.
• Classification: slave
• Data transmission speed: up to 115200 bauds.
• Connection: DB9, located in the back of the melter.
• Node:10
• Baudrate: 57600
• Parity: None
• Bit Stop: 1
Connections
DB9 Pin 1 = GND
DB9 Pin 5 = B (D1)
DB9 Pin 9 = A (D0)
MICRON+ PISTÓN
HMI : S02001100 v1.0.106
TC : S02200100 v1.0.084
IO : S02102100 v1.0.106
10 min
85 °C 60 s
Modbus
B: 57600Node: 10
2.2 Extra Settings
Inside device temperature alarm
Off after reset
Screen saver
Sound on alarm
Pumping autolock
MICRON+ PISTÓN
HMI : S02001100 v1.0.106
TC : S02200100 v1.0.084
IO : S02102100 v1.0.106
2. Extra Settings
2.2 Extra
Settings
2.3 Input / Output 2.4 Restore default
2.1 Password
MICRON+ PISTÓN
HMI : S02001100 v1.0.106
TC : S02200100 v1.0.084
IO : S02102100 v1.0.106
1. Heating 2. Settings
3. Charge 4. Statistics
Menu

MA-5177-ENG ANNEX COMMUNICATIONS MICRON+SERIESETHERNET IP
3-1
1
11
3 2
4
3. ETHERNET IP
Optionally, units in the Micron+ series may come with an Ethernet IP
communications gateway installed inside the unit.
This connection makes it possible to read and write the most important
parameters for the unit’s functionality.
See point “6. Communication data table” in this manual to see the full list of
functions.
For more information about the communications gateway, please consult the
manufacturer’s website at www.anybus.com or contact our After-Sales Service
or your Meler Sales Agent.
Main components
1. Communications gateway
2. Power supply cable
3. Gateway-HMI communications cable
4. Folding bracket.

FOCKE MELER GLUING SOLUTIONS ETHERNET IP
3-2
Connecting the communications cable
Warning: Risk of electrical shock. Carelessness may produce injury or death.
1. Turn off the melter.
2. To remove the casing from the machine, first you have to separate the
electrical cabinet from the tank. To do this, slacken the 1/4 turn screw
as indicated (A) and slide it along the guides.
3. To remove the electrical cabinet door, open the door by turning the
1/4 turn screw as indicated (B), lift the door, turn it and remove the
screws (C).
4. To remove the electrical cabinet casing, slacken the screws (D) that
hold it to the base of the machine.
5. Remove the pre-drilled piece (E) from the back of the unit in order to
mount the correct adapter for the type of connector being installed.
6. Pass the cable through the pre-drilled adaptor and into the interior
of the electric cabinet to connect it to the correct port on the
communications gateway.
7. Connect the communications cable that runs from the external unit to
the RJ45 port of the communications gateway (F).
8. Verify that the cable is connected securely and that its path through the
electric cabinet does not run the risk of entrapment, shearing or any
accidental wear.
9. Place the clamp to secure the cable in the back of the unit, close it and
secure it to the adaptation plate.
10. To enable the device, see the point ‘Enabling ModBus communications’.
C
D
E
F
DD
A
B

MA-5177-ENG ANNEX COMMUNICATIONS MICRON+SERIESETHERNET IP
3-3
To enable or disable ModBus communications, go to the menu and select ‘2.
Settings / 2.2 Additional settings / Modbus’ on the programming screen of the
melter.
Once enabled you can set the values of ‘Node’ and ‘Baudrate’ as you wish.
Enable Modbus communications
Communication protocols
• Hardware: fieldbus gateway, located in the electric cabinet.
• Classification: slave
• Data transmission speed: Gateway of 10 to 100 MBit/s
• Connection: RJ-45, twisted pair cable - 10baseT-UTP, located in the
gateway.
• IP address 192.168.0.2
Connections
1 8
Pin Description
1 TD+
2 TD-
3 RD+
4 NC
5 NC
6 RD-
7 NC
8 Termination
MICRON+ PISTÓN
HMI : S02001100 v1.0.106
TC : S02200100 v1.0.084
IO : S02102100 v1.0.106
10 min
85 °C 60 s
Modbus
B: 57600Node: 10
2.2 Extra Settings
Inside device temperature alarm
Off after reset
Screen saver
Sound on alarm
Pumping autolock
MICRON+ PISTÓN
HMI : S02001100 v1.0.106
TC : S02200100 v1.0.084
IO : S02102100 v1.0.106
2. Extra Settings
2.2 Extra
Settings
2.3 Input / Output 2.4 Restore default
2.1 Password
MICRON+ PISTÓN
HMI : S02001100 v1.0.106
TC : S02200100 v1.0.084
IO : S02102100 v1.0.106
1. Heating 2. Settings
3. Charge 4. Statistics
Menu

FOCKE MELER GLUING SOLUTIONS ETHERNET IP
3-4
IP address setting
By default, devices with Ethernet IP communications are factory configured
with:
• Static IP address: 192.168.0.2
• Subnet mask: 255.255.255.0
Para configurar una dirección IP diferente hay que utilizar la herramienta para
Windows “HMS IPconfig”. Se puede descargar desde la web de Meler o en la
página del fabricante www.anybus.com/support.
To configure a different IP address, use the Windows tool “HMS IPconfig”. It
can be downloaded from the Meler website or on the manufacturer’s website
www.anybus.com/support.
To change the IP configuration of the machine, select it from the list and
configure it in the dialog box. Finally press “Apply” to accept the changes and
restart the machine.
For more information, see “HMS IPconfig User Manual” from the
manufacturer of the internal gateway (Anybus Communicator).
PLC configuration. EDS file
To configure the machine with Ethernet IP communications in the PLC, it is
necessary to include the EDS file supplied by Meler in the project. You can also
download the most current version on the gateway manufacturer’s website
www.anybus.com/support.

MA-5177-ENG ANNEX COMMUNICATIONS MICRON+SERIESPROFINET
4-1
4. PROFINET
Optionally, units in the Micron+ series may come with an Profinet
communications gateway installed inside the unit.
This connection makes it possible to read and write the most important
parameters for the unit’s functionality.
See point “6. Communication data table” in this manual to see the full list of
functions.
For more information about the communications gateway, please consult the
manufacturer’s website at www.anybus.com or contact our After-Sales Service
or your Meler Sales Agent.
Main components
1. Communications gateway
2. Power supply cable
3. Gateway-HMI communications cable
4. Folding bracket.
1
11
3 2
4

FOCKE MELER GLUING SOLUTIONS PROFINET
4-2
Connecting the communications cable
Aviso: Riesgo de recibir sacudidas eléctricas. La falta de atención puede
provocar lesiones o la muerte.
1. Turn off the melter.
2. To remove the casing from the machine, first you have to separate the
electrical cabinet from the tank. To do this, slacken the 1/4 turn screw
as indicated (A) and slide it along the guides.
3. To remove the electrical cabinet door, open the door by turning the
1/4 turn screw as indicated (B), lift the door, turn it and remove the
screws (C).
4. To remove the electrical cabinet casing, slacken the screws (D) that
hold it to the base of the machine.
5. Remove the pre-drilled piece (E) from the back of the unit in order to
mount the correct adapter for the type of connector being installed.
6. Pass the cable through the pre-drilled adaptor and into the interior
of the electric cabinet to connect it to the correct port on the
communications gateway.
7. Connect the communications cable that runs from the external unit to
the RJ45 port of the communications gateway (F).
8. Verify that the cable is connected securely and that its path through the
electric cabinet does not run the risk of entrapment, shearing or any
accidental wear.
9. Place the clamp to secure the cable in the back of the unit, close it and
secure it to the adaptation plate.
8. To enable the device, see the point “Enabling ModBus
communications”.
C
D
E
F
DD
A
B

MA-5177-ENG ANNEX COMMUNICATIONS MICRON+SERIESPROFINET
4-3
Communication protocols
• Hardware: fieldbus gateway, located in the electric cabinet.
• Classification: slave
• Data transmission speed: Gateway of 10 to 100 MBit/s
• Connection: RJ-45, twisted pair cable - 10baseT-UTP, located in the
gateway.
• IP address : none
Connections
1 8
Pin Description
1 TD+
2 TD-
3 RD+
4 NC
5 NC
6 RD-
7 NC
8 NC
To enable or disable ModBus communications, go to the menu and select “2.
Settings / 2.2 Additional settings / Modbus” on the programming screen of the
melter.
Once enabled you can set the values of “Node” and “Baudrate” as you wish.
Enable Modbus communications
MICRON+ PISTÓN
HMI : S02001100 v1.0.106
TC : S02200100 v1.0.084
IO : S02102100 v1.0.106
10 min
85 °C 60 s
Modbus
B: 57600Node: 10
2.2 Extra Settings
Inside device temperature alarm
Off after reset
Screen saver
Sound on alarm
Pumping autolock
MICRON+ PISTÓN
HMI : S02001100 v1.0.106
TC : S02200100 v1.0.084
IO : S02102100 v1.0.106
2. Extra Settings
2.2 Extra
Settings
2.3 Input / Output 2.4 Restore default
2.1 Password
MICRON+ PISTÓN
HMI : S02001100 v1.0.106
TC : S02200100 v1.0.084
IO : S02102100 v1.0.106
1. Heating 2. Settings
3. Charge 4. Statistics
Menu

FOCKE MELER GLUING SOLUTIONS PROFINET
4-4
Node Name Configuration
By default, machines with Profinet communications are factory configured
with the node name “MELER_Profinet” and no assigned IP address.
The user can use the PROFINET configuration tool in their PLC project to
reconfigure the desired node name and assign an IP address.
PLC configuration. GSDML file
For the configuration of the machine with Profinet communications in the PLC,
it is necessary to include the GSDML file supplied by Meler in the project. You
can also download the most current version on the gateway manufacturer’s
website www.anybus.com/support.

MA-5177-ESP ANEXO COMUNICACIONES EQUIPOS FUSORES MICRON+PROFIBUS
5-1
5. PROFIBUS
Optionally, units in the Micron+ series may come with an Profibus communica-
tions gateway installed inside the unit.
This connection makes it possible to read and write the most important para-
meters for the unit’s functionality.
See point “6. Communication data table” in this manual to see the full list of
functions.
For more information about the communications gateway, please consult the
manufacturer’s website at www.anybus.com or contact our After-Sales Service
or your Meler Sales Agent.
Main components
1. Communications gateway
2. Power supply cable
3. Gateway-HMI communications cable
4. Folding bracket.
1
11
3 2
4

FOCKE MELER GLUING SOLUTIONS PROFIBUS
5-2
F
Connecting the communications cable
Aviso: Riesgo de recibir sacudidas eléctricas. La falta de atención puede pro-
vocar lesiones o la muerte.
1. Turn off the melter.
2. To remove the casing from the machine, first you have to separate the
electrical cabinet from the tank. To do this, slacken the 1/4 turn screw
as indicated (A) and slide it along the guides.
3. To remove the electrical cabinet door, open the door by turning the
1/4 turn screw as indicated (B), lift the door, turn it and remove the
screws (C).
4. To remove the electrical cabinet casing, slacken the screws (D) that
hold it to the base of the machine.
5. Remove the pre-drilled piece (E) from the back of the unit in order to
mount the correct adapter for the type of connector being installed.
6. Pass the cable through the pre-drilled adaptor and into the interior of
the electric cabinet to connect it to the correct port on the communica-
tions gateway.
7. Connect the communications cable that runs from the external unit to
the RJ45 port of the communications gateway (F).
8. Verify that the cable is connected securely and that its path through the
electric cabinet does not run the risk of entrapment, shearing or any
accidental wear.
9. Place the clamp to secure the cable in the back of the unit, close it and
secure it to the adaptation plate.
8. To enable the device, see the point “Enabling ModBus communica-
tions”.
C
D
E
DD
A
B