
READ ME FIRST ............................................................... 2
1.1 INITIAL FIRING AND CURING PROCEDURE............................... 2
1.2 HOT SURFACES ARE NORMAL.............................................. 2
1.3 PERIODIC AND ANNUAL CLEANING ARE REQUIRED.................... 2
1.4 KEEP THE FLUE WARM ....................................................... 2
GENERAL INFORMATION ................................................ 5
2.1 SAFETY AND WARNING INFORMATION ....................... 5
2.1.1 Building Permit & Inspection Requirements......... 5
2.1.1 Other Cautions...................................................... 5
2.2 SAFETY WARNINGS ........................................................... 6
2.2.1 Safety Standards and Warnings ........................... 7
2.3 REQUIREMENTS FOR THE COMMONWEALTH OF MASS............. 9
TECHNICAL REFERENCES ............................................... 10
3.1 GENERAL TECHNICAL REFERENCES ..................................... 10
3.1.1 Mendota Fireplace Insert Curing Instructions .... 11
3.1.1.1 Step 1: Expelling Initial Smoke and Odors.............11
3.1.1.2 Step 2: High Heat Curing Cycle..............................11
3.1.1.3 Step 3: Final Curing Cycle ......................................11
3.1.1.4 Additional Curing Information ...............................11
3.2 MECHANICAL TECHNICAL REFERENCES................................ 12
3.2.1 Install Only in Woodburning fireplaces............... 12
3.2.2 Listing Label........................................................ 13
3.2.3 Other Warning and Caution Labels .................... 14
3.2.4 FV44i Insert Ratings Information........................ 15
3.2.5 Normal Surface Temperatures............................ 16
3.2.5.1 Hearth Pad Temperatures......................................16
3.2.5.1 Surround Face Temperatures ................................16
3.2.5.2 Mantel Temperatures ............................................16
3.2.6 Overall Insert Dimensions................................... 17
3.2.7 Insert Features Identification.............................. 18
3.2.7.1 Convection Blower System ....................................19
3.2.7.2 Lifting Handles .......................................................19
3.2.8 Minimum Fireplace Size Requirements............... 20
3.2.8.1 Floor Cover Plate....................................................20
3.2.8.2 Surround Outer Edge Depth ..................................21
3.2.9 Surround and Decorative Fronts Information..... 22
3.2.9.1 Definition ...............................................................22
3.2.9.2 Types of Surrounds ................................................22
3.2.9.3 Basix Surrounds- Stock Items.................................22
3.2.9.5 Option 2 Finish Basix Surrounds ............................23
3.2.9.6 Faceplate Surrounds- Stock Items..........................23
3.2.9.7 Surround Outer Edge Finish Options .....................24
3.2.9.8 Outer Edge Size vs Fireplace Depth Requirements 24
3.2.9.9 Custom Surrounds .................................................25
3.2.10 Modifying ZC Woodburning Cabinets................. 26
3.2.11 Clearances to Combustible Side Walls................ 26
3.2.11.1 Horizontal Clearance Reduction by 66% ................26
3.2.11.2 Horizontal Clearance Reduction by 50% ................26
3.2.12 Clearances to Combustible Mantels ................... 27
3.2.13 Hearth Pad Requirement .................................... 29
3.2.13.1 Hearth Pad Materials .............................................29
3.2.14 Re-facing a Woodburning Fireplace ................... 30
3.2.16 Suitable Mantel, Facing & Hearth Pad Materials31
3.2.16.1 R-Values of Common Finishing Materials..............31
3.2.16.2 Smooth Wall.......................................................... 32
3.2.16.3 Ceramic or Porcelain Tile....................................... 32
3.2.16.4 Marble, Granite and Natural Stones...................... 32
3.2.16.5 Suitable Paints and Sealant Materials ................... 33
3.2.16.5.1 Paint Types Approved for Use ...................... 33
3.2.16.5.2 Sealants Type Approved for Use................... 33
3.2.16.5.3 Wood Application Cautions .......................... 33
3.2.17 Recommendations for Television Installation..... 34
3.2.17.1 Recommendation 1: Add a mantel........................ 34
3.2.17.2 Recommendation 2: Create a recessed cavity....... 35
3.2.18 Venting ............................................................... 36
3.2.18.1 Maximum and Minimum Vent Lengths ................. 36
3.2.18.2 Run Liners to Vent Cap .......................................... 36
3.2.18.3 Air Intake Liner Stubbing ....................................... 36
3.2.18.4 MENDOTA RECOMMENDED VENT COMPONENTS
AND VENT KITS LIST............................................. 36
3.2.18.5 Fireplace and Chimney Cleaning Requirements .... 37
3.2.18.6 Types of Chimney Flues ......................................... 37
3.2.18.7 Types of Chimney Tops and Vent Caps.................. 38
3.2.18.8 Side by Side installation of two Vent Caps ............ 39
3.3 ELECTRICAL TECHNICAL REFERENCES .................................. 40
3.3.1 AC Power Requirements ..................................... 40
3.3.1.1 Planning for AC Power Connection........................ 40
3.3.1.2 AC Power Connection Option................................ 41
3.3.2 Backup DC Power Connection............................. 42
3.3.3 PF2 Ignition System Diagram ............................. 43
3.3.4 Wi-Fi Dongle and Application ............................. 43
3.4 PLUMBING TECHNICAL REFERENCES ................................... 44
3.4.1 Gas Supply Requirements ................................... 44
3.4.2 Gas Supply Line Sizing......................................... 44
3.4.3Gas Pressure Requirements and Checking.......... 45
3.4.4 Drip Leg Recommended...................................... 45
3.4.5 Manual Gas Shutoff Valve Requirement ............ 45
3.4.6 Factory Installed Manual Gas Shutoff Valve....... 46
3.4.7 How to Run Gas Line to Insert Location.............. 46
3.4.8 Gas Inlet Fittings Information............................. 46
3.4.9 Gas Input Rate Verification................................. 47
3.4.9.1 Natural Gas Input Rate Verification....................... 47
3.4.9.2 LPG Input Rate Verification ................................... 47
3.4.10 High Altitude De-Rating ...................................... 47
INSTALLATION INSTRUCTIONS ...................................... 48
4.1 INSTALLATION CHECKLIST ................................................. 48
4.2 UNPACKING THE INSERT ................................................... 49
4.3 CONTENTS OF THE MANUAL PACKET .................................. 50
4.4 WHAT IS NOT INCLUDED WITH THIS APPLIANCE?................... 50
4.5 UNBOLTING INSERT FROM PALLET...................................... 50
4.6 BENDING UP THE SHIPPING CLIPS ....................................... 51
4.7 LEVELING BOLTS............................................................. 52
4.7.1 Leveling Bolts Definition ..................................... 52
4.7.2 Leveling Bolts Installation................................... 52