
85-03-01240 FV32i Page 3
Table of Contents
READ ME FIRST ................................................................ 2
1.1 INITIAL FIRING AND CURING PROCEDURE ................................2
1.2 HOT SURFACES ARE NORMAL ...............................................2
1.3 PERIODIC AND ANNUAL CLEANING ARE REQUIRED .....................2
1.4 KEEP THE FLUE WARM......................................................... 2
GENERAL INFORMATION.................................................. 5
2.1 SAFETY AND WARNING INFORMATION ...................................5
2.1.1 Building Permit & Inspection Requirements..........5
2.1.2 Other Cautions ...................................................... 5
2.2 SAFETY WARNINGS ............................................................6
2.2.1 Safety Standards and Warnings............................7
2.3 REQUIREMENTS FOR THE COMMONWEALTH OF MASS. .............9
TECHNICAL REFERENCES................................................. 10
3.1 GENERAL TECHNICAL REFERENCES.......................................10
3.1.1 Mendota Fireplace Insert Curing Instructions .....11
Step 1: Expelling Initial Smoke and Odors........... 11
Step 2: High Heat Curing Cycle............................ 11
Step 3: Final Curing Cycle .................................... 11
Additional Curing Information ............................. 11
3.2 MECHANICAL TECHNICAL REFERENCES .................................12
3.2.1 Install Only in Woodburning fireplaces ...............12
3.2.2 Listing Label.........................................................13
3.2.3 Other Warning and Caution Labels.....................14
3.2.4 FV32i Insert Ratings Information ........................16
3.2.5 Normal Surface Temperatures ............................17
Hearth Pad Temperatures.................................... 17
Surround Face Temperatures .............................. 17
Mantel Temperatures .......................................... 17
3.2.6 Minimum Fireplace Size Requirements ...............18
3.2.7 Overall Insert Dimensions ...................................19
3.2.8 Insert Features Identification .............................. 20
Convection Blower System .................................. 21
Blower Operation................................................. 21
Lifting Handles ..................................................... 21
3.2.9 Basix Fonts & Faceplate Doors............................21
3.2.10 Clearances to Combustible Side Walls ................22
Horizontal Clearance Reduction by 66% .............. 22
Horizontal Clearance Reduction by 50% .............. 22
3.2.11 Clearances to combustible mantels ....................23
3.2.12 Clearances to combustible mantels ....................24
3.2.13 Hearth Pad Requirement.....................................24
Hearth Pad Materials ........................................... 25
3.2.14 Modifying ZC Woodburning Cabinets .................25
3.2.15 Re-facing a Woodburning Fireplace....................26
3.2.17 Suitable Mantel, Facing & Hearth Pad Materials27
R-Values of Common Finishing Materials ............ 27
Smooth Wall......................................................... 28
Ceramic or Porcelain Tile ..................................... 28
Marble, Granite and Natural Stones .................... 28
Suitable Paints and Sealant Materials.................. 29
3.2.17.5.1 Paint Types Approved for Use......................... 29
3.2.17.5.2 Sealants Type Approved for Use......................29
3.2.17.5.3 Wood Application Cautions .............................29
3.2.18 Recommendations for Television Installation .....30
Recommendation 1: Add a mantel.......................30
Recommendation 2: Create a recessed cavity......31
3.2.19 Venting................................................................ 32
Maximum and Minimum Vent Lengths................32
Air Intake Liner Stubbing ...................................... 32
Mendota Recommended Vent Components and
Vent Kits List .........................................................32
Fireplace & Chimney Cleaning Requirements ......33
Types of Chimney Flues ........................................33
Types of Chimney Tops and Vent Caps.................34
Side by Side installation of two Vent Caps............34
3.3 ELECTRICAL TECHNICAL REFERENCES ....................................35
3.3.1 AC Power Requirements......................................35
Planning for AC Power Connection.......................35
AC Power Connection Option ...............................36
3.3.2 Backup DC Power Connection .............................36
3.3.3 PF2 Ignition System Diagram ..............................37
3.3.1 Wi-Fi Dongle and Application..............................37
3.4 PLUMBING TECHNICAL REFERENCES.....................................38
3.4.1 Gas Supply Requirements....................................38
3.4.2 Gas Supply Line Sizing .........................................38
3.4.3 Gas Pressure Requirements and Checking ..........39
3.4.4 Drip Leg Recommended ......................................39
3.4.5 Manual Gas Shutoff Valve Requirement .............39
3.4.6 Factory Installed Manual Gas Shutoff Valve .......40
3.4.7 How to Run Gas Line to Insert Location ..............40
3.4.8 Gas Inlet Fittings Information .............................40
3.4.9 Gas Input Rate Verification .................................41
Natural Gas Input Rate Verification......................41
LPG Input Rate Verification .................................. 41
3.4.10 High Altitude De-Rating .......................................41
INSTALLATION INSTRUCTIONS........................................ 42
4.1 INSTALLATION CHECKLIST...................................................42
4.2 CONTENTS OF THE MANUAL PACKET....................................43
4.3 WHAT IS NOT INCLUDED WITH THIS APPLIANCE? ....................43
4.4 LEVELING BOLTS ..............................................................44
4.4.1 Leveling Bolts Definition......................................44
4.4.2 Leveling Bolts Installation ...................................44
4.5 GLASS DOOR REMOVAL AND REINSTALLATION.......................45
4.5.1 To Remove Door ..................................................45
4.5.2 To Replace Door ..................................................45
4.6 LIGHT BULB AND LIGHT LENS INSTALLATION ..........................46
4.7 NATURAL GAS TO LPG CONVERSION ...................................46
4.7.1 General Conversion Information .........................46
Orifice sizes requirement......................................47
Procedure to Convert Fireplace to Burn LPG........47
4.7.2 Pressure Regulator Conversion ...........................49
4.7.3 Burner Ignition Characteristics............................50
4.7.4 Pilot Flame & Burner Relationship Verification...50