Mercury Champ 600 User manual

VERSION 040711

2 Fender Champion “600”•Mercury Upgrade Kit
ThisprojectanditsdocumentationistheresultoftechnicalinvestigationsmadebytheengineeringstaffofMercury Magnetics.Thedisclosureoftheinformationhereinmaypertaintoproprietaryrightsand
thefurnishingofthesedocumentsdoesnotconstituteanexpresedorimpliedlicensetousesuchmaterials.
Ifyoudonotknowhowtoreadaschematic,westronglyrecommend
thatyoutakethisprojecttoaqualiedtechnicianforinstallation.
AllMercury Magneticsproductsare100%handmadebyusinCalifornia,USA.
Copyright©2007–2011byMercury Magnetics.AllRightsReserved.Mercury Magnetics,Mini-Choke,
MercuryUpgradeKit,and“TheHeart&SoulofYourAmp”sloganaretrademarkslicencedtoMercury Magnetics.Axiom
andToneCloneareregisteredtrademarkslicensedtoMercury Magnetics.FenderandChampion“600”aretrademarksof
FMIC(FenderMusicalInstrumentsCorp.).Mercury MagneticsisnotafliatedwithFMICAmplication.Thisprojectandits
documentationistheresultoftechnicalinvestigationsmadebytheengineeringstaffofMercury Magnetics.Thedisclosureofthe
informationhereinmaypertaintoproprietaryrightsandthefurnishingofthesedocumentsdoesnotconstituteanexpresedorimplied
licensetousesuchmaterials.
Mercury MagneticsproductsareUL(UnderwritersLaboratoriesInc.)recognizedcomponentsfortheUSAandCanada.OBJY2
componentsystems,electricalinsulation,E120568.ULRecognition,class130(b)–Class200(n).OBJY8componentsystems,
electricalinsulation,certiedforCanada,class130(b)–Class200(n).
Mercury MagneticstransformersandotherproductsareincompliancewiththeEuropeanUnionRoHSDirective2020/95/ECwith
respecttothefollowingsubstances:lead(Pb),mercury(Hg),cadmium(Cd,hexavalentchromium(CR(VI)),polybrominatedbiphenyls
(PBB),andpolybrominateddiphenylethers(PBDE).
Attention: Modifying your Fender Champion “600” amp voids the FMIC warranty!
Written & produced by the staff of
Circuitry design by Alan Cyr
(www.Amp-Exchange.com)
9167IndependenceAve.
Chatsworth,CA91311
(818)998-7791•FAX:(818)998-7835
Skype:paul.patroneteorpatrick.selfridge
www.MercuryMagnetics.com
[e-mail]

Fender ’Champion “600”•Mercury Upgrade Kit 3
ThisprojectanditsdocumentationistheresultoftechnicalinvestigationsmadebytheengineeringstaffofMercury Magnetics.Thedisclosureoftheinformationhereinmaypertaintoproprietaryrightsand
thefurnishingofthesedocumentsdoesnotconstituteanexpresedorimpliedlicensetousesuchmaterials.
SOLDERING NOTE:YourampisassembledusingRoHScompliant,lead-freesolder.Workingwithlead-freesolderisdifferentthan
standardsolder.Generallyahotterironisnecessary.Formoreinformationwerecommenddoingaweb-earchfor“lead-
freesolderingtechniques.”
CAPACITOR DISCHARGE WARNING:Safedischargingofltercapacitorsmatters.Itisessentialforyoursafetyand
topreventdamagetotheamp’scircuitry,thatlargeorhighvoltagecapacitorsbefullydischargedbeforemeasurements
aremade,solderingisattempted,orthecircuitryistouchedinanyway.Forinformationonhowtodothis,web-search
“capacitordischarging.”Alsoseetheappendixforadditionalinformation.
CAPACITOR POLARITY:Notethatmanycapacitorshavepositiveandnegativepolarity,andarestampedaccordingly.
BesurethattheirpolarityiscorrectwhensolderingtoaPCB.
BRAIDING, TWISTING AND COILING LEADS:Donotbraid,twistorcoilthepowertransformer’sB+leadwire.Check
ourreferenceillustrationsandphotostoseewhichleadsaretwistedtogether.Typicallyonlythelamentleadsofthe
powertransformer.Otherpositioningofleadsmaybenecessarytominimizeampnoise.Followarediagramsand
instructsforoptimalperformance.
TRIMMING TRANSFORMER LEADS:Tominimizenoise,measureandtrimthesolderableleadlengthsofthetrans-
formersandMini-Choke™.Routeallwirescleaningaroundthetubes,chassis,etc.
CLIPPING vs. UNSOLDERING PCB COMPONENTS:TomakethisUpgradeitwillbenecessarytoremoveseveral
componentsfromtheMainPCBoftheamp.Duetoqualityissueswithmodernoff-shorePCBmanufacturing,itcan
bedifculttounsolderanitemwithoutcreatingotherproblems,themosttypicalofwhichisaneyeletdetachingfrom
thePCB.Thereforewe’veindicatedwhichcomponentsshouldbeclippedvs.unsoldered.Tounsolderheatyouriron
to800ºF,thenveryquicklyheatinguponesideoftheexistingsolderconnectionwhilepullingitthroughontheother.If
theironisnothotenough,oryoulingertoolong,theeyeletwillgetdamaged(orfalloff).Ifthishappensyou’llhaveto
fabricatearepair,orcreatedajumpertoatrace.Seethismanual’sappendicesfortips.
POWERING UP A GUITAR AMP:Aftermakinganymodicationstoanamp’scircuit(e.g.thisUpgrade)useaVariac
alongwithancurrentmeter(somehaveboth)toslowlyapplypowertotheampwhilecheckingforwarningsignsof
circuitryerrorsorshorts.Seethesectionon“UsingaVariac”attheendofthismanual.
LOADING OUTPUT TRANSFORMERS:Youmustconnectaspeakerorspeakercabtoyourampbeforepoweringit
up.Withoutaloadtheoutputtransformerwillblow.
MINI-CHOKE FACTOID:AMercuryMini-Choke™replacesaresistorandaddsadisernableamountoftonaldimen-
siontothecircuit.
TRANSFORMER BREAK IN PERIOD:Asageneralrule,transformersrequireapproximately30hoursofplaying time
tobefullybrokenin.PleaserefertoMercury’swebsiteformoreinformation.
BE SAFE! ALWAYS USE PROTECTIVE EYEWEAR!
Table of Contents
Referencephotosofstockamp......................................................................4
Partslist.........................................................................................5
MercuryUpgradewiringschematic...................................................................6
MercuryUpgradePCBlocationdiagram...............................................................7
Transformersandchokespecicationssheets.........................................................10
Transformerlocationsonthechassis.................................................................13
How-Toillustrations...............................................................................14
Appendices:
UsingaVariac................................................................................23
Tips’nTricks–WorkingonPCBs.................................................................26
TheOutputTransformerCircuit...................................................................28
DANGER!DischargingthoseFilterCaps!...........................................................29
CAUTION!Thevoltagesinyourampliercanbedangerous.Transformersandchokesarenotuserservicableparts.Installationof
thesecomponentsshouldalwaysbeperformedbyanexperiencedtechnician.Thesimpleabilitytouseasolderingironisnotenough
toqualifya“do-it-yourselfperson.”Thosewhoareinexperiencedinworkingwithelectroniccircuitsshouldneverattempttoservicetheir
ampliers.Householdlinecurrentscanbedeadly!!Transformers,chokesandlargeltercapacitorscanstoredangerouschargesfor
severaldays,orlonger,aftertheamplierhasbeenunplugged.Nevertouchtheterminalsofthesecomponentswithoutbeingcertain
oftheirchargestatus.Riskofshockanddamagetoequipmentmayresultfrommishandlingand/orimproperuseofthesecomponents.
Pleaseusecommonsenseandalwaysthinksafetyrst.Afterall,greattoneismostenjoyedwhenyouarealivetohearit.
Recommended tools for this project:
• Goodqualitysolderiron(capableoftempsat>800ºF)
• Electronicsgradesolder
• Soldersuckerand/orwick
• Dremel Toolwith1/16"bit,reamerandsmallgrinder*
• Setofscrewdrivers(Philips)
• ExactoknifeforcuttingandscrapingPCBtraces*
• Smallneedle-noseplyers
• Wirestrippers
• Loctite 290(green)
• PureisopropylalcoholandQ-tips
• Variacandcurrentmeter
*Dremel ToolcanbeusedtocuttracesanddrillholesinPCB.

4 Fender Champion “600”•Mercury Upgrade Kit
ThisprojectanditsdocumentationistheresultoftechnicalinvestigationsmadebytheengineeringstaffofMercury Magnetics.Thedisclosureoftheinformationhereinmaypertaintoproprietaryrightsand
thefurnishingofthesedocumentsdoesnotconstituteanexpresedorimpliedlicensetousesuchmaterials.
ThestockChamp“600”chassisreferencephotographs.
POWER
TRANSFORMER POWER
TRANSFORMER
SPEAKER
OUTPUT
6V6
POWER TUBE 12AX7
PREAMP TUBE

Fender ’Champion “600”•Mercury Upgrade Kit 5
ThisprojectanditsdocumentationistheresultoftechnicalinvestigationsmadebytheengineeringstaffofMercury Magnetics.Thedisclosureoftheinformationhereinmaypertaintoproprietaryrightsand
thefurnishingofthesedocumentsdoesnotconstituteanexpresedorimpliedlicensetousesuchmaterials.
Your Mercury Upgrade Kit for the Champion “600” includes these components:
Mercury AxiomPowerTransformerwithmountinghardware
Mercury AxiomOutputTransformer
Mercury AxiomMini-Choke
Mercury Magnetics“Equippedwith”metalplate
CD-ROMwithphotographicstep-by-stepinstructions.
Mercury-suppliedreplacement6”speaker.
Two10mF50–63Vcapacitors(axial,electrolytic)
One270rF500Vcapacitor(disk,silvermica).
One4.7KW2Wresistor(axial,ameproof).
Twosetsof8-32x1/4”(withoptional1/2”)bolts,nuts,washersandlockingwashers(formountingtheMini-
Chokeonthechassis).
Foursetsof8-32x1/2”bolts,nuts,washersandlockingwashers(formountingOTtochassis).
Foursetsof8-32nutsandlockingwashers(formountingPTtochassis).
Onecoilof18gaugebusswireasjumpers.
Onecoilof18gaugeshieldedwireasjumpers.
Twocoilsof20gaugeshieldedwireforlamentsupplyleads.
COMPONENT IDENTITY CHART
MercuryAxiom
Mini-ChokeC600-C MercuryAxiom
power transformer C600-P
MercuryAxiom
output transformer C600-O
Mercury
nameplate
Fully-illustrated
CD-ROM
4.7KW1-wattresistor
(ameproof)
Replacement
speaker
Coilof
busswire
Coilof
shielded
busswire
2Xcoilsof
shielded
lamentwire
10mF50-63voltcapacitor
(electrolytic,axial)
270rF500voltcapacitor
(silvermica,disk)
1/2”&1/4”8-32set
forMini-Choke
1/2”8-32setforOT
1/2”8-32setforPT

6 Fender Champion “600”•Mercury Upgrade Kit
ThisprojectanditsdocumentationistheresultoftechnicalinvestigationsmadebytheengineeringstaffofMercury Magnetics.Thedisclosureoftheinformationhereinmaypertaintoproprietaryrightsand
thefurnishingofthesedocumentsdoesnotconstituteanexpresedorimpliedlicensetousesuchmaterials.
ADD JUMPER
JUMPER
REMOVE
RESISTOR
R7
REMOVE
REMOVE
RESISTOR
R19
REMOVE
RESISTOR
R25
REMOVE
RESISTOR R15
REMOVE
RESISTOR
R16
REMOVE
RESISTOR
R22
REMOVE
RESISTOR
R20
R12
4.7kΩ
2W
C3
10µF
50–63V
CENTER TAP
GREEN/YELLOW
VERSION: 10-14-10
www.MercuryMagnetics.com
www.Amp-Exchange.com
This project and its documentation are the result of technical investigations made by the engineering staff of Mercury Magnetics. The disclosure of the information herein may pertain to proprietary rights, and the furnishing of these documents does not constitute an expressed or implied
license to use such materials. Copyright © 2007–2010 by Mercury Magnetics. All Rights Reserved. Fender is a registered trademark of FMIC. Champion and Chamption “600” are trademarks of FMIC. Axiom and ToneClone are registered trademarks licensed to Mercury Magnetics.
Mercury Magnetics, Mini-Choke and “The Heart & Soul of Your Amp, are trademarks licensed to Mercury Magnetics. Mercury Magnetics is not affiliated with FMIC (Fender Musical Instruments Corp.).
C4
22µF
450V
X2
10µF
50–63V
X1
270ρF
500V
Mercury
supplied
replacement
15W–4Ω speaker
ADD JUMPER
REMOVE
RESISTOR
R23
OPTION: ADD JUMPER
HERE FOR MORE GAIN
REMOVE
RESISTOR
R18
ADD JUMPER
REMOVE RESISTOR
R14
ADD JUMPER
REMOVE
RESISTOR
R26
Notes: (unless otherwise indicated)
1. All resistors in ohms, 5%; 1/4W.
2. All unpolarized capacitors in mF, 10% or better;
50V minimum (power supply bypass capacitors
are 20%).
3. All polarized capacitors in µF, 20%; 50V minimum.
4. All DC voltages are measured with no signal.
5. All AC voltages are +/- 10%.
= Modification
= Mercury Magnetics transformers
= New or moved part
= Removed part or connection
= Buss wires as jumpers or new connections
Mercury choke
C600-C
Mercury output
transformer
C600-O
Mercury power
transformer
C600-P

Fender ’Champion “600” • Mercury Upgrade Kit 7
This project and its documentation is the result of technical investigations made by the engineering staff of Mercury Magnetics. The disclosure of the information herein may pertain to proprietary rights and
the furnishing of these documents does not constitute an expresed or implied license to use such materials.
VERSION: 04-22-08
Revision: 04-06-11
= New or moved part
LEGEND:
= Removed part or connection
= Buss wires as jumpers or new connections to the TOP of the PCB
= Buss wires as jumpers or new connections to the BACK of the PCB
10µF
50–63V
4.7kΩ 2W
X1 X2
10µF 50-63V
270ρF 500V
Top of Main PCB Modifications
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER
Option: Jumpering R18
gives you higher gain.
JUMPER
www.MercuryMagnetics.com
On the next 3 pages are 3 schematics. They show the process of making the Mercury Upgrades to the main circuit board of a Fender Champion “600” (version 1).
This page shows the front of the board with the Upgrades applied without external connections.
This project and its documentation are the result of technical investigations made by the engineering staff of Mercury Magnetics. The disclosure of the information herein may pertain to proprietary rights, and the furnishing of these documents does not constitute an expressed or implied
license to use such materials. Copyright © 2007–2011 by Mercury Magnetics. All Rights Reserved. Fender is a registered trademark of FMIC. Champion and Chamption “600” are trademarks of FMIC. Axiom and ToneClone are registered trademarks licensed to Mercury Magnetics.
Mercury Magnetics, Mini-Choke and “The Heart & Soul of Your Amp, are trademarks licensed to Mercury Magnetics. Mercury Magnetics is not affiliated with FMIC (Fender Musical Instruments Corp.).

8 Fender Champion “600” • Mercury Upgrade Kit
This project and its documentation is the result of technical investigations made by the engineering staff of Mercury Magnetics. The disclosure of the information herein may pertain to proprietary rights and
the furnishing of these documents does not constitute an expresed or implied license to use such materials.
VERSION: 04-22-08
Revision: 04-06-11
= New or moved part
LEGEND:
= Removed part or connection
= Buss wires as jumpers or new connections to the TOP of the PCB
Top of Main PCB Modifications
www.MercuryMagnetics.com
This project and its documentation are the result of technical investigations made by the engineering staff of Mercury Magnetics. The disclosure of the information herein may pertain to proprietary rights, and the furnishing of these documents does not constitute an expressed or implied
license to use such materials. Copyright © 2007–2011 by Mercury Magnetics. All Rights Reserved. Fender is a registered trademark of FMIC. Champion and Chamption “600” are trademarks of FMIC. Axiom and ToneClone are registered trademarks licensed to Mercury Magnetics.
Mercury Magnetics, Mini-Choke and “The Heart & Soul of Your Amp, are trademarks licensed to Mercury Magnetics. Mercury Magnetics is not affiliated with FMIC (Fender Musical Instruments Corp.).
This page is similar to the previous schematic, but shows the external connections to the Main PCB.
X1
C4
X2
SPEAKER JACK
FILAMENT SUPPLY LEADS
(TWISTED PAIR)
TO OUTPUT
TRANSFORMER TO CHOKE
DRILL 1/16” HOLES
FOR CHOKE LEADS
TO POWER
TRANSFORMER
(GREEN AND BLACK SETS ARE TWISTED PAIRS)
TO ON/OFF
SWITCH
TO PILOT
LIGHT
(TWISTED PAIR)
TO OUTPUT
TRANSFORMER
C
E
N
T
E
R
T
A
P

Fender ’Champion “600”•Mercury Upgrade Kit 9
ThisprojectanditsdocumentationistheresultoftechnicalinvestigationsmadebytheengineeringstaffofMercury Magnetics.Thedisclosureoftheinformationhereinmaypertaintoproprietaryrightsand
thefurnishingofthesedocumentsdoesnotconstituteanexpresedorimpliedlicensetousesuchmaterials.
VERSION: 04-05-11
Revision: 04-05-11
Back of Main PCB modifications
www.MercuryMagnetics.com
This project and its documentation are the result of technical investigations made by the engineering staff of Mercury Magnetics. The disclosure of the information herein may pertain to proprietary rights, and the furnishing of these documents does not constitute an expressed or implied
license to use such materials. Copyright © 2007–2011 by Mercury Magnetics. All Rights Reserved. Fender is a registered trademark of FMIC. Champion and Chamption “600” are trademarks of FMIC. Axiom and ToneClone are registered trademarks licensed to Mercury Magnetics.
Mercury Magnetics, Mini-Choke and “The Heart & Soul of Your Amp, are trademarks licensed to Mercury Magnetics. Mercury Magnetics is not affiliated with FMIC (Fender Musical Instruments Corp.).
Drill 1/16” hole here
for Choke lead
Reveal
trace here
(for soldering
Choke lead)
Reveal
trace here
(for soldering
Choke lead)
Cut trace
here
Cut trace
here
Cut trace
here
Jumper
here
(from left side of
D1 to top of C4)
Jumper
here
(from left side
of R10 to pin 8
of tube socket)
Drill 1/16” hole here
for Choke lead
Jumper
here
(from right side of
R25 to indicated
pin of tube socket)
Jumper
here
(from right side of
R14 to indicated
pin of tube socket)

10 Fender Champion “600”•Mercury Upgrade Kit
ThisprojectanditsdocumentationistheresultoftechnicalinvestigationsmadebytheengineeringstaffofMercury Magnetics.Thedisclosureoftheinformationhereinmaypertaintoproprietaryrightsand
thefurnishingofthesedocumentsdoesnotconstituteanexpresedorimpliedlicensetousesuchmaterials.
2-1/2”
2-1/2”
2-1/2“
2-1/8“
1-1/16”
GREEEN/YELLOW
RED RED
BLACK
BLACK
BLACK
GREEN GREEN
GREEN
3“
2”
RED
B+
BLACK
BLACK
RED
SECONDARY
(OUTPUT)
GREEN
GREEN
GREEN/YELLOW FILAMENT
PRIMARY
(INPUT)
120V
Low flux/high inductance design with
primary to secondary humbucking
winding configuration.
Mercury Magnetics
9167 Independence Ave. • Chatsworth, CA 91311
[phone] • FAX [phone]
[e-mail] • www.MercuryMagnetics.com
100% of our products are designed & handmade in So. California, USA. • Established in 1954
TM
(All dimensions are nominal)
C600-P
C600-P
CLASS: Axiom®
TYPE: Power Transformer
PART NO.: C600-P
ORIGINAL FENDER PART NO: 073070713
MOUNTING: Lay-down
VA RATING: 30VA
DATE: 09-19-07
REVISED: 01-15-08
Photo of C600-C
Copyright © 2007 by Mercury Magnetics. All Rights Reserved. Mercury Magnetics, FatStack, Mini-Choke & Mercury Vintage are trademarks of Mercury Magnetics. Axiom and ToneClone are registered trademarks of
Mercury Magnetics. Fenderis a registered trademark of FMIC (Fender Music Instruments Corp.). Champion is a trademark of FMIC. Mercury Magnetics is not affiliated with FMIC.
Origin: Stock Champion “600” purchased direct from Fender.
for the Fender Champion “600”