MGI Navigator NVR750c Manual

NAVIGATOR NVR750c
MAINTENANCE/SERVICE MANUAL
INSTRUCTION MANUAL

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INDEX
MAINTENANCE / SERVICE MANUAL
1. Foreword
2. Important
3. Warranty Registration
4. Warranty Service Problem
5. Warranty Policy
6. Warranty Exclusions
7. Parts Installed During Warranty
8. Preventative Maintenance Program
9. Cleaning Your Motorised Buggy
10. Rear Wheel Axles
11. Upper & Lower Bag Straps
12. Correcting the Alignment of Your Buggy
13. MGI Service Schedule:
14. Service Record:
INSTRUCTION MANUAL
1. Most Important points to read prior to using your buggy
2. Charging and care of the Battery
3. Fitting the Battery
4. Battery Lead Fuse
5. Fail Safe Connection
6. Attaching / Removing Wheels
7. Understanding the Electronics of the NVR750c
8. Folding / Unfolding the Buggy
9. Fitting your Golf Bag
10. Positioning the Seat
11. Assembling the Umbrella Holder
12. Sand Bucket Loop
13. Engaging the 4th Wheel
14. The Front Wheel and Suspension System
15. Top Handle Control Box Features
16. Transmitter Features
17. The Navigation System – How it works
18. Cart Tracking
19. Useful Hints in Operating the Navigator NVR750c
20. Understanding your Buggy and Suggestions for Dealing with unusual Situations
21. Frequently Asked Questions

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MAINTENANCE SERVICE MANUAL
1. Foreword
Congratulations on the purchase of your Navigator NVR750c Buggy.
To ensure continued efficiency of your MGI motorised buggy, regular maintenance at periodic
intervals is essential. For guidance, this booklet contains a schedule applicable to the
maintenance required at the appropriate times and a service record.
2. Important
If operating in conditions such as those mentioned below, speed controls, clutches, frame
alignment, adjustment, tightening and axle alignment should be serviced at more frequent
intervals than specified in this booklet:
a. playing more than twice a week
b. damp or wet conditions
c. rough, dusty or sandy conditions
d. hilly conditions
3. Warranty Registration
Warranty registration can be made either on-line at www.mgikaddy.com or using the warranty
registration card supplied with your motorised buggy. It must be completed and returned to MGI
within 14 days of purchase.
4. Warranty Service Problem
Purchase date of the motorised buggy must be given before warranty is accepted for processing.
In the event of a need for warranty service, either refer to the list of authorised service centres or
call MGI on 1300 644 523
5. Warranty Policy
MGI NVR750c - For a period of 12 months in respect of the electronics, wheels, clutches, drive
dogs, axles, battery and charger and 24 months in respect of the frame, motor and gearbox, MGI
or an authorised service centre or person will repair or replace free of charge any parts found to
be defective in materials or workmanship under normal use provided that:
1. The NVR750c has been properly used, maintained and regularly serviced
2. The replacement or repair is performed by an authorized MGI service centre or the owner
with MGI approval.

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6. Warranty Exclusions - the following events void warranty:
a. Any defect caused by misuse, negligence, accident or failure to carry out proper
maintenance procedures.
b. Any alteration performed by non authorised people or companies.
c. Fitting of parts or accessories not recommended by MGI.
d. Any damage caused by continued operation of the motorised buggy after it is known to be
defective.
e. Damaged seat support bracket on buggy chassis
All implied warranties [save those preserved by statute] are excluded. Liability for consequential
damages under any and all warranties are excluded to the extent exclusion is permitted by law.
7. Parts Installed During Warranty
Warranty coverage for components installed during a motorised buggy’s warranty period shall
consist of the duration of the buggy’s warranty period, provided the warranty installation is
performed by MGI, an authorised service centre or the buggy owner on approval.
8. Preventative Maintenance Program
To properly provide for the continued operation of your motorised buggy, MGI has introduced its
Preventative Maintenance Program [PMP]. The PMP consists of work to be carried out by both
the owner and authorised service centres. To properly maintain the warranty of your MGI
motorised buggy, it is essential that this work is carried out. If the work carried out by the
authorised service centre is to replace parts that are part of the maintenance schedule, the owner
will be charged for the parts and labour. If the work to be carried out is part of warranty, MGI will
bear the cost.
9. Cleaning Your Motorised Buggy [See Maintenance Schedule]
For years of good operation, your buggy requires care and attention. Keep your buggy clean by
using a cloth with warm water and a mild detergent. Do not hose down your buggy under any
circumstance, as your buggy has electronic components. Ensure that the seat stem bracket and
sand bucket loop bracket plastic inserts are cleaned to remove dirt and sand.
In addition remove and clean the 4th wheel tube [see part 14 page 15].

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10. Rear Wheel Axles [See Maintenance Schedule]
The rear wheel stub axles need to be lubricated regularly. Remove the rear wheels by depressing
the spring clip and at the same time pull off the wheel. Apply Petroleum Jelly or light grease to
the stub axles. Use a very small amount as the grease can attract sand. If you play in sandy
conditions you should clean your axle and regrease fortnightly.
To refit the rear wheels you will need to align the wheel’s four sided slot to its equivalent on the
buggy to ensure the wheels are properly engaged. Ensure that the wheels are put on the correct
side ‘L’ and ‘R’ [see part 6, page 12].
11. Upper & Lower Bag Straps [See Maintenance Schedule]
The upper and lower bag straps should be replaced as per the Service Schedule on page 5. The
upper bag strap can be replaced by:
1. Removing the left and right hand straps form the upper bag support.
2. Undo and remove the screws holding the strap in position on the bag support
3. Remove and replace both bag straps.
4. Insert bag strap securing screws.
The lower bag strap can be replaced by unclipping it from the bag support and installing the new
bag strap.
12. Correcting the Alignment of your Motorised Buggy [See Maintenance Schedule]
RIGHT LEFT
If during use, you find that the buggy veers to the right or left,
please follow the instructions below to correct this problem:
1. If the buggy veers to the left, face the front wheel of
the buggy and use the Allen key provided to screw the
right bolt clockwise or the left bolt anti-clockwise.
2. If the buggy veers to the right, face the front wheel of
the buggy and use the Allen key provided to screw the
left bolt clockwise or the right bolt anti clockwise.
Test run the buggy and repeat the process until the buggy
runs straight.
Undo screw
s

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13. MGI Service Schedule [NVR750c]:
It is the owner’s responsibility to ensure that all periodical checks, necessary adjustments and
services are carried out. If in doubt please contact the MGI service centre on 1300 644 523. Any
work performed on your buggy should be recorded on your service record (see page 9)
regardless of the work.
NVR750c Monthly Six
Monthly Yearly Three
Yearly
Wipe down the buggy with warm cloth after each use –
see page 4 point 9 BO
Clean 4th wheel – see page 16, point 14 BO
Lubricate rear wheel stub axles – see page 5 point 10 BO
Check and tighten all nuts and bolts BO/SC
Check grub screws on bearing collars on axle bearings -
tighten as required BO/SC
Check and tighten handle pivots BO/SC
Check alignment of buggy - ensure that it runs straight –
see page 5 point 13 BO/SC
Replace handle grips BO/SC
Replace rear wheel drive dogs BO/SC
Replace rear wheel spring latches BO/SC
Replace rear wheel drive hubs BO/SC
Replace seat bracket & sand bucket loop plastic inserts BO/SC
Replace fused battery leads BO/SC
Replace top box label BO/SC
Replace rear and front wheels – see page 10 point 5 BO
Replace 4th Wheel Assembly – see page 16 point 14 BO
Replace Upper & Lower Bag Straps – see page 5 point 12 BO
BO = Buggy owner can carry out this work
SC = Charged work to be carried by approved service centre
BO/SC = The six monthly service can be completed by either an authorised service centre or the
owner of the buggy. The tools to tighten all nuts and bolts are provided with your maintenance /
service and instruction manual. As part of MGI’s Preventative Maintenance Program, if the six
monthly services are carried out by an authorised service centre, you will be charged for that
service. Each yearly service should also include the six monthly service.
It is important for your warranty and the life of your buggy that the service record be observed and
maintained. Monthly cleaning and lubrication need not be recorded on the service record.

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14. Service Record For NVR750c
SIX MONTH INSPECTION DATE: SERVICED BY:
.
INVOICE NO: SIGNATURE:
ONE YEAR INSPECTION DATE: SERVICED BY:
.
INVOICE NO: SIGNATURE:
1½ YEAR INSPECTION DATE: SERVICED BY:
.
INVOICE NO: SIGNATURE:
TWO YEAR INSPECTION DATE: SERVICED BY:
.
INVOICE NO: SIGNATURE:
2½ YEAR INSPECTION DATE: SERVICED BY:
.
INVOICE NO: SIGNATURE:
THREE YEAR INSPECTION DATE: SERVICED BY:
.
INVOICE NO: SIGNATURE:
3½ YEAR INSPECTION DATE: SERVICED BY:
.
INVOICE NO: SIGNATURE:
FOUR YEAR INSPECTION DATE: SERVICED BY:
.
INVOICE NO: SIGNATURE:
4½ YEAR INSPECTION DATE: SERVICED BY:
.
INVOICE NO: SIGNATURE:
FIVE YEAR INSPECTION DATE: SERVICED BY:
.
INVOICE NO: SIGNATURE:
5½ YEAR INSPECTION DATE: SERVICED BY:
.
INVOICE NO: SIGNATURE:
SIX YEAR INSPECTION DATE: SERVICED BY:
.
INVOICE NO: SIGNATURE:
ADDITIONAL SERVICE DATE: SERVICED BY:
.
INVOICE NO: SIGNATURE:
ADDITIONAL SERVICE DATE: SERVICED BY:
.
INVOICE NO: SIGNATURE:
ADDITIONAL SERVICE DATE: SERVICED BY:
.
INVOICE NO: SIGNATURE:
ADDITIONAL SERVICE DATE: SERVICED BY:
.
INVOICE NO: SIGNATURE:
Additional Service – this is to record any servicing outside the normal schedule.

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INSTRUCTION MANUAL
1. Most Important points to read prior to using your buggy:
a. Charging and care of the battery [see below]
b. Assemble the buggy placing the rear wheels on their correct side [see page 10]
c. Programme your Navigator for the chosen handle height [see page 11]
2. Charging and care of the battery
a. Prior to the first and after every use charge the Battery. The battery and charger
comes with an easy connection system. Red to Red and Black to Black.
Important: - The battery must be charged at least over night before its first use.
b. Your battery is designed for 18 holes only. If you play more than 18 holes before
recharging, the battery’s life could be compromised.
c. Always recharge the battery as soon as possible after use, no matter how short the
period of use. Your battery will charge best, lying flat, in a warm and air flowing
location.
Note: In winter, it is best charged off any concrete floor and preferably in a warm
location within the house.
d. During play, minimise the drain on the battery by avoiding taking your buggy into the
rough whenever possible.
e. Avoid as much as possible using the buggy to pull you up the hills.
f. In between use, always leave the charger connected to the battery with power on.
g. If you are not playing golf for sometime, you may disconnect the battery once it is
charged. The battery will need recharging at least every 3 months and must be
recharged prior to use. The battery should be stored in a dry and warm environment.
h. The battery is a sealed battery. If you are intending to take your buggy and battery on
air travel, we advise that you make contact with your airline prior to travel.
i. Be very careful not to drop your battery. The battery casing is easily cracked and the
battery’s subsequent life will be severely compromised.

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3. Fitting the battery
Once charged, the battery can be fitted to the buggy. The battery comes with a battery cover,
carry handle and battery leads.
a. Place your battery in the tray with the leads facing to the front of the buggy.
b. The battery tray has a battery securing strap.
c. The securing strap is to be used at all times as it protects your battery against damage
from falling out.
d. The battery lead can now be connected to the battery tray. Connect red to red and
black to black.
4. Battery Lead Fuse
Your NVR750c has a 40 amp fuse connected to the battery lead. The 40 amp fuse helps protect
the buggy’s control board against a power surge.
An extra fuse is supplied with your buggy.
In the unlikelihood of your buggy stopping, the reason could be the fuse has blown. Check and
replace if necessary.
The replacement of the fuse will allow you to continue using your buggy. If the fuse blows, contact
your service centre.
5. Fail Safe Connection:
Your buggy has been equipped with fail safe battery connection. Your buggy will only start once
you increase the speed control.

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6. Attaching / Removing Wheels
If your buggy comes with the wheels off, they should be placed in position prior to unfolding. To
put the wheels on you will need to align the four slots on the inside of the wheel with the same
four on the drive dog on the axle. To engage the rear wheel, depress the quick release catch until
the wheel is in place.
NVR750c Buggy
Your NVR750c buggy uses a gear system, whereby the two rear drive wheels do not free wheel.
The motor needs to be running for the buggy to move. Drive will only occur when the speed
control is turned on.
If for some reason your buggy stops operating during your golf round, your buggy can free wheel.
Simply depress the quick release tag and at the same time move the wheel outwards about
10mm from its current position. Release the tag and allow the wheel to click into its outer
position. By doing this, you have disconnected the wheels from the drive and they can rotate
freely.
Align the four slots on the wheel with
those on the drive dog teeth. Depress the quick release catch,
whilst putting wheel in position on
the axle