Microcyber G1013 User manual

G1013 HART to FF Gateway
User Manual
Microcyber Corporation

Table of Contents
Section 1 Overview....................................................................................................................1
1.1 Dimension................................................................................................................... 1
1.2 Structure...................................................................................................................... 2
Section 2 Installation................................................................................................................. 3
2.1 Wiring......................................................................................................................... 3
2.2 DIP Switch Setting......................................................................................................3
Section 3 Working Principle..................................................................................................... 5
Section 4 Gateway Configuration............................................................................................6
4.1 Topology Connection..................................................................................................6
4.2 Function Block Description........................................................................................ 6
4.3 HART Transducer Block Configuration Parameters..................................................7
4.4 HART Transducer Block Configuration Example..................................................... 8
4.5 HART Transducer Block List...................................................................................10
Section 5 Maintenance........................................................................................................... 13
Section 6 Technical Specification......................................................................................... 14
6.1 Basic Parameter.........................................................................................................14
6.2 Performance Index.................................................................................................... 14
6.3 Physical Performance................................................................................................14
6.4 Default Communication Parameter.......................................................................... 14
6.5 Supported HART Command.................................................................................... 14
Appendix G1013 Selection Example.......................................................................................... 15
Table of Contents
Figure 1.1 G1013 HART to FF Gateway....................................................................................... 1
Figure 1.2 Dimension (Unit: mm)................................................................................................ 1
Figure 1.3 Structure.....................................................................................................................2
Figure 2.1 Wiring......................................................................................................................... 3
Figure 2.2 Hardware Switch........................................................................................................ 4
Figure 3.1 System Connection.....................................................................................................5
Figure 3.2 Working Principle.......................................................................................................5
Figure 4.1 FF Network Topology..................................................................................................6
Figure 4.2 FF Bus Connection......................................................................................................6

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Caution
1. Please don’t take off/install gateway at random.
2. Please check if the power of gateway meets the power request in the User Manual.
Version
V1.2
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the
hardware and software described. Since variance cannot be precluded entirely, we cannot
guarantee full consistency. However, the information in this publication is reviewed
regularly and any necessary corrections are included in subsequent editions.
Microcyber Corporation 2015
The technical data may change at any time.

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Section 1 Overview
G1013 HART to FF Gateway, designed by Microcyber Corporation is a gateway device for
HART protocol and FF protocol. As HART master, G1013 HART to FF Gateway
communicates with HART slave via HART interface, it can convert dynamic variables in
the device to FF device variables output. G1013 HART to FF Gateway is shown as Figure
1.1.
1.1 Dimension
Figure 1.1 G1013 HART to FF Gateway
22.5
114.5
99
Figure 1.2 Dimension (Unit: mm)

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1
5
4
2
3
1.2 Structure
Figure 1.3 Structure
1
Upside Housing
2
Bottom Housing
3
FF Communication Board
4
HART Bottom Board
5
Terminal

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1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
24V-
2
24V+
3
NC
4
NC
5
HART+
6
HART-
7
NC
8
EARTH
9
FF+
10
FF-
11
EARTH
12
NC
13
NC
14
NC
15
24V+
16
24V-
Section 2 Installation
G1013 HART to FF Gateway is 99×22.5×114.5mm, supporting standard DIN rail
installation.
2.1 Wiring
G1013 HART to FF Gateway’s wiring is shown as Figure 2.1.
Figure 2.1 Wiring
G1013 HART to FF Gateway is powered by FF bus, and the HART part shall be with 24V
external powered. The recommended is TP cable, and it shall improve device’s anti-
electromagnetic interference ability.
2.2 DIP Switch Setting
There is a 3-bit DIP switch for G1013 HART to FF Gateway, shown as Figure 2.2.
SIM: Simulation switch, can be used for “simulation function”.
WP: Write protection, all the write operation for FF smart pressure transmitter shall be
refused, which avoid data modification at random.
RST: Reset, reset device date to factory original. Power off the device at first, and
made the switch at ON, and then power on the device, the device shall be reset to
factory original.

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SW1
SIM
WP
RST
Figure 2.2 Hardware Switch

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PC
24VD
HART
Communication
24VDC
NI USB-8486
-+
9
10
1
2
5
6
-+
HART
Device
HART
HA
+RT
-
FF Bus Power and
Terminator G1013
Section 3 Working Principle
HART to FF gateway is a converter for HART protocol to FF protocol. As a HART master
device, it can connect HART bus device in single-point mode or multiple-point mode. It
can connect 4 HART devices. As a FF slave device, the gateway can convert HART
device dynamic date to FF function block channel data, and transfer to control system via
function block output. The system connection is shown in Figure 3.1.
Figure 3.1 System Connection
HART to FF gateway consists of two boards, one is FF communication board and the
other one is HART interface board. FF communication board is a universal board and it
can be used in different devices, for FF bus communication. HART interface board is only
used in G1013, for signal isolation, signal convert, FF/PA communication module power,
and HART device power, etc. The working principle for G1013 is shown in Figure 3.2.
G1013
FF Communication Module
AI1
AI2
AI3
AI4
HART_IN_2 HART_IN_3
HART TB (HART Master Device)
HART
Power
FF
Communicatio
n
HART
Master
Device
HART
Master Device
HART
Master Device
HART
Master Device
Figure 3.2 Working Principle
HART Module
HART_IN_4
HART_IN_1

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Section 4 Gateway Configuration
4.1 Topology Connection
FF device supports multiple network topology connections, shown as Figure 4.1. The FF
device bus connection is shown in Figure 4.2, the bus ends is connected with terminal
matched resistance to ensure signal quality. The maximum length is 1900m, it shall be
prolonged to 10km with repeaters.
Control Master
I/O
Junction Box
FF Bus
Point to Point Bus with Brunches Daisy Chain Tree Type
Figure 4.1 FF Network Topology
.
Figure 4.2 FF Bus Connection
4.2 Function Block Description
For default configuration for G1013, there is 1 RES function block complying with FF
specification, 1 HART transducer block (HART_TB), 4 AI function blocks and 1 PID
function block. AI function blocks support 16 channels, and 16 channels and 4 devices’ PV,
SV, TV and QV are corresponding.
Master
nator
Termi
Fieldbus
Power
inator
Term
Max.1900m
FF Bus
FF Bus

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Name
Description
Resource (RES)
Resource block is used to describe device characters in the field,
such as device name, manufacture, serial number. There is no
input or output parameter in resource block. Generally there is
only one resource block for each device.
HART_TB(MTB)
HART_TB can be used to configure HART communication
parameters, such baud rate, stop bit, communication overtime,
etc.
Analog Input (AI)
Analog input function block is used to achieve transducer block
input data and transfer it to other function blocks, and has the
function of range conversion, filtering, and square root, etc.
Proportional Integral
Derivative (PID)
PID function block has the function of PID control and setting
point adjustment, process value(PV) filtering and alarm, output
tracking, etc.
4.3 HART Transducer Block Configuration Parameters
HART transducer block provides 4 groups of variables, and they are corresponding to 4
HART slave devices. The user may read related device information and dynamic variables
information by configuration of HART slave polling address.
DS-272 HART Device Parameter HART LOC PARM
The new added data type DS-272 is HART device parameters, including HART slave
polling address and device basic information, including: HART protocol revision,
transmitter revision, software revision, hardware revision, device ID, number of requested
prefix characters, number of variables, tag number, etc.
Data Member
Data Type
Function Description
POLLING_ADDRESS
USIGN8
HART slave polling address, range
0~63
UNIVERSAL_REVISION
USIGN8
HART protocol revision
TRANSMITTER_REVISION
USIGN8
Transmitter revision
SOFTWARE_REVISION
USIGN8
Software revision
HARDWARE_REVISION
USIGN8
Hardware revision
DEVICE_ID
USIGN32
Device ID

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RESPONSE_PREAMBLES
USIGN8
Number of requested prefix characters
MAX_NUM_DEVICE_VARIABLES
USIGN8
Number of variables
TAG
OctString
Tag number
DS-273 HART PV Related Parameter MOD_LOC_PARM
The new added data type DS-273 is device PV related parameters, they are: read-only
parameters, including: upper range, lower range, sensor upper range, sensor lower range,
minimum span, damp, unit and linearization, etc.
4.4 HART Transducer Block Configuration Example
Following is an example with NI- Configurator of how to configure HART transducer block.
Configuration for Number of HART devices
Data Member
Data Type
Function Description
UPPER
FLOAT
Upper range
LOWER
FLOAT
Lower range
UPPERLIMIT
FLOAT
Sensor upper range
LOWERLIMIT
FLOAT
Sensor lower range
MINSPAN
FLOAT
Minimum span
DAMP
FLOAT
Damp
FORCEDUNIT
USIGN16
Unit
FUNCT
USIGN8
Linearization

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HART Device Connected Normally
HART Device Connected Abnormally
Following is an example of configure 1 HART device to describe HART transducer block
(HART_TB):
Switch HART transducer block mode to OOS;
Modify connected Number of Device to One Device;
Known connected HART device polling address is 0, then modify Poll Addr of HART
LOC PARM1 to 0;
Switch HART transducer block mode to Auto;
If the communication is not successful, the function block mode shall be at OOS,
meanwhile Device 1 Init Failed shall appear in Err Look Result;
If the communication is successful, Device 1 Init Failed shall disappear in Err Look
Result. Meanwhile all the parameters in HART LOC PARM1 shall refresh, and PV, SV,
TV and QV shall be read from HART device automatically.

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4.5 HART Transducer Block List
No
Parameter Name
Data Tyoe
Valid
Range
Defaute
Vale
Save
Mode
Function
Description
1
ST_REV
Unsigned16
0
S/RO
Statistic
Revision
2
TAG_DESC
OctString(32)
Spaces
S
Bit Number
3
STRATEGY
Unsigned16
0
S
Strategy
4
ALERT_KEY
Unsigned8
1-255
0
S
Alarm
5
MODE_BLK
DS-69
O/S
S
Mode
6
BLOCK_ERR
Bitstring(2)
D/RO
Error
7
UPDATA_EVT
DS-73
D
Statistic
Data
Update
Case
8
BLOCK_ALM
DS-72
D
Function
Block Alarm
9
TRANSDUCER_TYPE
Unsigned16
65535
N/RO
Transducer
Block Type
10
XD_ERROR
Unsigned8
0
D/RO
Transducer
Block Error
Description
11
SENSOR_TYPE
Unsigned16
65535
D/RO
Sensor
Type
12
NUMBER_DEVICE
Unsigned8
0-4
0
S
O/S
Number of
HART
Devices
13
ERR_LOOK_RESULT
Bitstring(32)
N
Status
Indication
14
HART_LOC_PARM1
DS-272
S
O/S
HART
Device
Parameter
15
HART_PV1
DS-65
N
PV
16
PV_LOC_PARM1
DS-273
D/RO
PV
Parameter
17
HART_SV1
DS-65
N
SV
18
SV_UNIT1
Unsigned16
D/RO
SV Unit

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19
HART_TV1
DS-65
N
TV
20
TV_UNIT1
Unsigned16
D/RO
TV Unit
21
HART_QV1
DS-65
N
QV
22
QV_UNIT1
Unsigned16
D/RO
QV Unit
23
HART_LOC_PARM2
DS-272
S
O/S
HART
Device
Parameter
24
HART_PV2
DS-65
N
PV
25
PV_LOC_PARM2
DS-273
D/RO
PV
Parameter
26
HART_SV2
DS-65
N
SV
27
SV_UNIT2
Unsigned16
D/RO
SV Unit
28
HART_TV2
DS-65
N
TV
29
TV_UNIT2
Unsigned16
D/RO
TV Unit
30
HART_QV2
DS-65
N
QV
31
QV_UNIT2
Unsigned16
D/RO
QV Unit
32
HART_LOC_PARM3
DS-272
S
O/S
HART
Device
Parameter
33
HART_PV3
DS-65
N
PV
34
PV_LOC_PARM3
DS-273
D/RO
PV
Parameter
35
HART_SV3
DS-65
N
SV
36
SV_UNIT3
Unsigned16
D/RO
SV Unit
37
HART_TV3
DS-65
N
TV
38
TV_UNIT3
Unsigned16
D/RO
TV Unit
39
HART_QV3
DS-65
N
QV
40
QV_UNIT3
Unsigned16
D/RO
QV Unit
41
HART_LOC_PARM4
DS-272
S
O/S
HART
Device
Parameter
42
HART_PV4
DS-65
N
PV
43
PV_LOC_PARM4
DS-273
D/RO
PV
Parameter
44
HART_SV4
DS-65
N
SV
45
SV_UNIT4
Unsigned16
D/RO
SV Unit

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46
HART_TV4
DS-65
N
TV
47
TV_UNIT4
Unsigned16
D/RO
TV Unit
48
HART_QV4
DS-65
N
QV
49
QV_UNIT4
Unsigned16
D/RO
QV Unit
ERR_LOOK_RESULT Parameter Description
ERR_LOOK_RESULT parameter is HART device status display mark, and it is divided
into four groups for displayed devices.
Initialization and communication status.
The detailed description is shown as following:
ERR_LOOK_RESULT
Value
Description
Value
Description
0
Device 1 No Use
16
Device 3 No Use
1
Device 1 Init Failed
17
Device 3 Init Failed
2
Device 1 Comm Failed
18
Device 3 Comm Failed
3
Reserved
19
Reserved
4
Reserved
20
Reserved
5
Reserved
21
Reserved
6
Reserved
22
Reserved
7
Reserved
23
Reserved
8
Device 2 No Use
24
Device 4 No Use
9
Device 2 Init Failed
25
Device 4 Init Failed
10
Device 2 Comm Failed
26
Device 4 Comm Failed
11
Reserved
27
Reserved
12
Reserved
28
Reserved
13
Reserved
29
Reserved
14
Reserved
30
Reserved
15
Reserved
31
Reserved

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Section 5 Maintenance
Simple maintenance
LED
Indicator Light
Color
Normal
Abnormal
Reason
Solution
FF
Communication
Green
Flicker
Off
No FF
communication
Check FF master
device and FF
interface device
Power failure
Check power and
connection
Internal failure
Contact technical
support
HART
Communication
Green
Flicker
Off
Not connected
with slave device
Connect master
device correctly
Slave device
failure
Check master
device and
connection
Internal failure
Contact technical
support
HART Power
Yellow
On
Off
Power failure
Check power and
connection
Internal failure
Contact technical
support
Daily maintenance is only for device cleansing.
Failure maintenance: Please return to factory if there is failure.

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Section 6 Technical Specification
6.1 Basic Parameter
Measurement Object
HART slave device
HART Power
24VDC
FF Bus Power
9~32VDC
Bus Protocol
2-wire, FF Protocol
Isolation Voltage
HART and FF bus interface, 500VAC
Temperature Range
-40℃~85℃
Humility Range
5~95%RH
Start Time
≤5s
Refresh Time
0.2s
6.2 Performance Index
Protection Level
IP20
EMC
GB/T 18268.1-2010
GB/T 18268.23-2010
6.3 Physical Performance
Weight
0.2kg
Structure Material
Housing: Polyamide PA6.6
Coating: Polyester epoxy resin
6.4 Default Communication Parameter
Number of Slave
0
Slave Polling Address
0,1, 2, 3
6.5 Supported HART Command
0
Read device only mark
3
Read dynamic variable and PV current
12
Read device information
13
Read device mark, description and
date
14
Read PV sensor information
15
Read device primary variables’
information
16
Read last assembly line number

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Appendix G1013 Selection Example
GW-HART-FF
G1013 HART to FF Gateway
Code
Hardware Interface
F
FSK(1200bps)
Code
Software Interface
M
HART Master
GW-HART-FF F M ——Selection Example

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