MICROPHASE DC One XL User manual

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Service Manual
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Service Manual
Series
Precision Servodrive for DC Motors
MICROPHASE 36051 Creazzo (Vicenza) Italy Phone (+39) 0444 - 14.40.137 e-mail: [email protected]
DC One XL
Precision Servo drive for DC Motors
MICRO
PHASE
Servoamplifier
for
dc M otors

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All the informations and concepts included in this user guide are copyright, and are supplied to the
user with the understanding that it may not be copied, disclosed or duplicated in whole or in part for
any purpose not authorised by the factory. All specifications are subject to change without prior
notification.
WARNING - Risk of damage and/or personal injury
Thisdrivesdoesn’tcontainanyuserserviceablepart. Attempting toreplaceanyinternalcomponent,
may result in damage to the unit and/or personal injury. This may also avoid the warranty.
Print in Italy rev. 08/2017
DC & BLDC SERVODRIVES
Product name: DC1C-XXX
DC1L-XXX
SP1-XXX
SP1L-XXX
MCD1-XXX
TRXL/B-XXX
TRXL/C-XXX
MUDR-XXX
Declaration of conformity
Manufacturer: MICROPHASE s.a.s.
Address: Via Palladio 23
36051 Creazzo (VI) Italy
MICROPHASEs.a.s.assuresthatthedriveslistedabovemeet the followingEuropeanNormsStandard:
in accordance with EC Directive 2014/30/EU (EMC Directive)
EN 55022, EN 61000-4-2
in accordance with EC Directive 2014/35/EU (Low Voltage Directive))
EN 61010-1

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Chapter 1
1.1 Safety and note .......................................................................................................................... 4
1.2 Operation mode and feedback................................................................................................... 5
1.3 Model and size ........................................................................................................................... 6
1.4 View product............................................................................................................................... 7
1.5Ambient conditions ..................................................................................................................... 8
1.6Ventilation................................................................................................................................8-9
1.7 Dimensions ................................................................................................................................ 9
Chapter 2
2.0 Signals input and output...................................................................................................... 10-11
2.1 Current monitor output ............................................................................................................. 12
2.2 Fault output .............................................................................................................................. 12
2.3 Current request (REQ) ............................................................................................................. 13
2.4Ausiliary power supply +/-9.8V ................................................................................................. 14
2.5 Start input ................................................................................................................................. 14
2.6Analog inputs............................................................................................................................ 15
2.7 Encoder inputs (or tachogenerator input) ................................................................................. 16
2.8Ausiliary power supply +5V....................................................................................................... 16
2.9 GND ground ............................................................................................................................. 16
Chapter 3
3.0 Power supply construction .................................................................................................. 17-18
3.1 Connections to earth and ground ............................................................................................. 19
3.2 Note about Connections........................................................................................................... 20
Chapter 4
4.0 Internal adjustements............................................................................................................... 21
4.1 Brush motor Connections with Encoder feedback .............................................................. 22-23
4.2 Brush motor Connections with Tachogenerator feedback................................................... 24-25
4.3 Brush motor Connections withArmature feedback ........................................................26-27-28
4.4 Current adjustments................................................................................................................. 29
4.5 Ramp time adjustments........................................................................................................... 30
4.6 Potentiometer adjustments...................................................................................................... 31
4.7 Dynamic adjustments............................................................................................................... 32
4.8 Indicator Leds and protections ................................................................................................. 33
4.9 Limit switch input...................................................................................................................... 34
Index

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Please read these notes carefully before powering up the drive
Simbols security standard
Caution
Warning of dangerous current present
In case of doubt or in any case you don’t know as to behave yourself, before access to the
drive, power off the device and wait until all the leds are turned off.
May you have attention when you touch the drive because it may be hot.
Danger Sign
All the circuits in the Drive are potential sources of severe electrical shock, so follow these
rules to avoiding possible personal injury.
- Power off the drive and wait until all the leds are turned off before touching, removing,
connecting or any other critical action.
- Never disconnect any connectors before powering down the drive
It is very important meet all applicable safety requirements during installation and operating of any
motion control equipment.Any installer has to assume the responsibility to ensure that he recognizes
and complies all the relevant safety standards.Any installation, not meeting the safety requirements,
may damage the equipment or injury the user.
This motion control equipment shoul be handled, installed, setted-up and maintenanced only by
competent personnel expert and trained in the installation of motion control electronic equipment.
Suchtechniciansshould be awareofpotentialelectrical and mechanicalhazards.Shallnever beliable
or have any responsability if the products have been improperly stored, installed, used or maintened,
or if the costumer has permitted any unauthorized modifications, adjustments, and/or repairs to the
products.
Users must keep well clear in mind that this motion control equipment is capable of producing high
forces and rapid movement so they must be used with attention especially during the application
program’s development.
Thismotion control equipments are soldasend-users products to beinstalledonlyby practical staff in
accordance with all local safety laws and regulations. The device have to be enclosed such that any
part is not be accessible while the system is powered on.
Westronglyreccomendtofollowtheserecommendationsinordertoavoidwrong uses of the equipment
that may be impaired all the protections provided by the device.
1.1 Safety and note

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Description
Operation mode
General characteristic
Closing the velocity feedback loop to motor may be done in several different ways to accommodate
most applications. This types of velocity feedback are available with DC brush motors.
Velocity feedback
• DC motor with encoder
• DC motor with internal PWM (Armature)
• DC motor with tachogenerator
This is a drive capable to drive DC brush motors, up to 12Nm. It's a High Performance full four
quadrant drive servo amplifier. The mosfet output power stage is controlled by a 20 Khz PWM (Pulse
Width Modulation) signal that allows it to drive servo motors where high dynamic performance and
precise speed is required.
1.2 Operation mode and feedback
DESCRIPTION
SPEED CONTROL
INPUT It is speed piloting using an analogue reference (differential or common mode) STANDARD
TORQUE CONTROL
INPUT
It is torque piloting using an analogue
reference. This function allows you to control
the current from the drive. STANDARD
DESCRIPTION
START INPUT Start input, enable the drive with range from
>9Vdc to +30Vdc (min/max) STANDARD
FAULT OUTPUT Fault drive, open collector output 50mA max. (Normally closed, opens when in protection
mode) STANDARD
2 ANALOG
OUTPUT
1 motor velocity monitor “TEST”, with range +/-
8 Vdc output
1 current monitor "CURR", with range +/-8 Vdc
output
STANDARD
LED INDICATOR Four LEDs are located just in front of the potentiometers and show the current state of
the drive STANDARD

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Specifications
Model available
Size available
The power supply voltage has to be a transformer-isolated voltage
1.3 Model and size
TECNICAL DATA CHARACTERISTICS
Supply voltage output 0,9 Vdc Input
PWM frequency 20Khz
Operating temperature 0/+45°C
Storage temperature -10/+70°C
Drift analog input 0,5uV/°C
Analog inputs (+/-VEL) +/-10Vdc max, impedance 20Kohm cad.
Current monitor output (CURR) +/- 8Vdc = Peak current
Velocity monitor output (TP1) +/- 8Vdc = max velocity
Power supply output (+5V) +5Vdcmax 130 mA
Power supply output (+/-9.8V) +/-9.8Vdc max. 4mA
Encoder max. frequency 300Khz with level >+2,8/24Vdc min/max
Fault drive output NPN 50mA max.
Start input (Enable) >+9V/+30Vdc (min/max)
Band width (current) 2KHz
Band width (velocity) 150Hz
Minimum Inductance motor 200uH
Weight 0,6kg
Contaminants 2°or better (Norms EN60204 e EN50178)
Altitude Up to 1000m without restrictions, from 1000 to 2000m
power derating 1,5%/100m
CURRENT
Size Rated current (A) Peak current (A)*
2/4 2 4
4/8 4 8
7/14 7 14
10/20 10 20
14/28 14 28
20/40 20 40
30/60 30 60
*Peak current during 2 sec
POWER SUPPLY
Model 12 8 - 28 Vdc* 12Vdc**
Model 65 20 - 84 Vdc* 65Vdc **
Model 145 39 - 184 Vdc* 145Vdc **
Model 205 55 - 275 Vdc* 205Vdc **
Model 305 60 - 320 Vdc* 250Vdc **
* Power supply min/max **Typical

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1.4 View product
1
2
346
57
8
9
10
(1) Dip switch
(2) Adjustement zone
(3) CalibrationPotentiometers
(4) Leds
(5) Test point TEST (Tacho test point)
(6) M1 Signal terminal 16 pins MC1,5/16-ST-3,81 (pitch 3,81)
(7) M2 Power Terminals 5 pins GMST 2.5/5-G-7,62 (pitch 7,62)
(8) Fixing screw
(9) Product Cover
(10) Product ID Label
(11) Fixing brackets
11

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Notes during the assembly
Caution: during the wiring of the servodrive in the electrical box, make sure that do not enter leading
wires of copper or iron chips through the slits. Before performing the work cover the holes with a
piece of paper tape. Naturally finished work this tape is removed.
1.6 Ventilation
Positioning in the electrical box
Follow the instructions in the positioning of the servodrive in the electrical box.
- The drive is natural convection air flow cooled.
- To ensure the drive cooling and make the installation easier for the operator it must be installed
vertically leaving a free space of at least 25 mm on each side of the device. The converter must be
mounted vertically on the electrical box. In case you want to mount it horizontally, remove the cover.
- The electrical box must have suitably filtered air vents.
- Leave the necessary space both above and below the converters.
- Keep the drive from excessive mechanical vibration
1.5 Ambient conditions
N = Standard radiator (operating ambient temperature from 0 to 40°C)
N2 = Standard radiator (operating ambient temperature from 0 to 35°C)
V = Standard radiator + supplementary ventilation (operating ambient temperature from 0 to 45°C)
This servodrive are intended only for use in close locations. Ambient characteristics: operating tem-
perature from 0 to +40°C. Humidity limits between 5% to 95% non condensing (Pollution degree 2 or
better). Supplementary ventilation may be requested in accordance to size. See the table below.
Cable duct
Cable duct
2525
50
50
181,3
Conductive mounting panel (zinc coated)
Dimensions are
expressed in
millimeters.
SIZE
MODEL 2/4 4/8 7/14 10/20 14/28 20/40 30/60
12 N N N N N N N
65 N N N N N N V
145 N N N N N2 V V
205 N N N N2 V V V
305 N N N N2 V V V

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Dimensions in mm
Supplementary ventilation
V = Standard radiator+fan
cooling below the converter
(operating temperature 0 to
+45°C)
NO
Mounting position
YES
Ifyouneed the converter mountedhorizontally,
remove the cover.
1.7 Mechanical dimensions

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2.0 Signals input and output
The figure below shows the view of the converter terminals.
M1 Signal terminal 16 pins "type MC 1,5/16-ST-3,81"
POWER Terminals 5 pins "type GMST 2,5/7,62-G-7,62"
On the test point "TEST" you can see the signal of velocity speed.The output from 0 to + /-8V is from
zeroto maximum speed.Atthis point youcan analyzethesignal when youenableone of thefollowing
velocity feedback.
•Encoder
•Armature
•Tachogenerator
Power connector
NOTE: See also the connection diagrams in Chapters 2.X
TEST M1 SIGNALS POWER
POWER CONNECTOR
+HV (IN) Positive Power supply input
GND (IN) Negative Power Supply input (GND)
-M (OUT) Motor connection -M
+M (OUT) Motor connection +M
N.C Don’t use this terminal