Microtec DCP-100B User manual

Digital Cap Heat Press Manual
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Digital Cap Heat Press Manual
Model No.: DCP-100B
CONTENTS
I. Assembly Drawing -----------------------------------------------------------------------------------2
II. Technical Parameters ------------------------------------------------------------------------------2
III. Operation Process -------------------------------------------------------------------------------3-4
IV. Maintenance ------------------------------------------------------------------------------------------4
V. Trouble Shooting For Transfer Print Quality------------------------------------------------5
VI. Circuit Diagram --------------------------------------------------------------------------------------6
VII. Explosion View -----------------------------------------------------------------------------------7-8
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Digital Cap Heat Press Manual
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I. Assembly Drawing
II. Technical Parameters
1. Model No.: DCP-100B
2. Machine Dimension: 525*540*225mm
3. Cap Heater Size: for normal caps
4. Printable Articles Max Size: 80*130*10mm
5. Voltage: 220V/1Phase; 110V/1Phase
6. Power: 0.5KW
7. Recommend Setting: 30~280s; 180~200°C
Time Range: 0~999s
Maximum Temp: 225 C°
8. Packing Size: 70*66*33cm
9. Gross Weight: 18.3kg
○
1Power Switch
○
2Power Socket
○
3Cap Heater
○
4Cap Under Plate
○
5Handle Bar Grip
○
6Handle Frame
○
7Digital Controller
○
8Rubber Foot
○
9Support Plate
○
10 Hat Rack
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Digital Cap Heat Press Manual
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III. Operating Process
1. Set temperature required
Turn on power switch, temperature
light is ON. The digital display shows
.
Press button, the light is
on (C denotes Celsius). Press
arrows “△” or “▽” to select “℃” or
“℉” (F denotes Fahrenheit)
according to your habits.
Press button, the temp light
is ON. Press Up “△” or Down “▽”
button to set temperature according
to different transfer material.
(Normally 180℃~200℃)
Note: Temperature will be shown on
the controller only after it reached to
100℃,it’s normal that there is no
temperature shows right after the
setting.
2. Set time required
Press button after the
temperature setting and the
time light is ON. Press Up “△” or
Down “▽” button to set time
according to different transfer
material.
Press button after time setting;
the display shows the temperature
starts to rise. “CD-L” shows the time
counting down during your transfer.
If there is a difference between the
actual temperature and temperature
shows on the controller, you can
use P5 mode to calibrate the
difference.
For example, when actual heat
platen temperature is 180 °C but the
display shows 200°C, press
button for 5 seconds to enter the P5
mode. When enter P5 mode,
press UP button “△”to set to 20,
and then press button again
for 5 seconds return to operation
mode. In the contrast, when actual
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Digital Cap Heat Press Manual
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heat platen temperature is 200 °C
but the display shows 180°C, press
Down button“▽”to set to -20, and
then press button 5 seconds
return to operation mode
3. Printing methods
Step 1: Make sure the cord is connected well to the wall socket. Place the cap in the cap heater, and transfer paper
with images facing down the cap, adjust moderate pressure, and power on.
P.S: use heat resistant tape to fix the transfer paper, make sure transfer paper is exactly attached to cap heater;
Step 2: Set the temperature and time required, then temperature starts to rise.
Step 3: When the temperature rises to the setting temperature, the buzzer sends out sounds; then press down the
cap heater, (meantime the sounds stop) and starts to transfer.
Step 4: Then the time counter is on, once time is up, take out the caps. Transfer work finished.
5. Recommendations:
Cap transfer: Set temperature: 180℃. Set time: 60 seconds
V. Maintenance
1. No action after turn on the machine
1). Check the plug whether it connects well or whether it is broken.
2). Check the power switch or digital controller whether it is broken.
3). Check the fuse whether it has been burnt out.
4). Indicating light is on, but no display on screen, check the 5 cable of Railway transformer. If it’s loosening,
showing the problem is poor connection. If they connects well, showing that the Transformer is faulty.
2. The display screen are working well, but no temperature increasing on the cap heater.
1). Check whether the thermocouple of the cap heater touches well. If the thermocouple is loose, the display will
show 255℃.and machine keeps beeping.
2). Check if the indicating light of solid-state relay is on, if not, check if the relay or digital controller is broken.
3). If you already changed the new solid-state relay but the cap heater still can’t heating up, check if the cap heater
is faulty or the cap heater’s power cable is loose, need to change by new cap heater.
3. The display screen show 255℃once you power on.
1). Check whether the thermocouple is loose or not.
2). If the thermocouple touches is not in loose state, but still show 255℃, then it is faulty.
4. The machine is heating during 0~180℃, but display number jumps to above 200℃or 300℃suddenly, or
the numbers on display jumps irregularly.
1). Check whether the thermocouple of the cap heater touches well.
2). If the thermocouple is good, It shows that the program of digital controller is broken, which namely IC or is
broken, need to change by new controller.
5. The temperature is out of control: Set 180℃，but the actual temperature is above 200℃。
1). It means the solid-state relay is broken, out of control, need to change the relay.
2). Or the digital controller is faulty and it keeps conveying electric to relay, need to change controller.
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Digital Cap Heat Press Manual
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6. The setting temp and time becomes abnormal after exchange the cap heater.
1). Please reset the temp and time according the operation process manual.
7. Other notice
1). In order to prolong the machine service life, please add the lubrication oil regularly on the joints.
2). In order to keep the cap heater's good transfer effect, pls protect it carefully whenever you are using or not.
3). Please keep the machine in dry place.
4). If you are not able to solve the electrical parts problem, please kindly contact the supplier and get technical
support.
IV. Trouble shooting for transfer print quality
1. If the print color is pale: the temperature is too low / the pressure is not correct / or not pressed long enough.
2. If the print color is too brown or the transfer paper is almost burnt: reduce the setting temperature.
2. If the print is blurring: too much transfer time causes proliferation.
3. If print color is different/ partial transfer effect is not good enough: the pressure is not enough / or not pressed
long enough / or poor quality transfer paper.
4. If transfer paper stick to the object after transfer: the temperature is too high/ or poor quality printing ink.
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Digital Cap Heat Press Manual
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VI. Circuit Diagram
K0: Power Switch
SJ: Digital Controller
FU:Fuse
EH1EH2:Heating Pipe
T: Transformer
R1:Relay
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Digital Cap Heat Press Manual
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VII. Explosion View
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Digital Cap Heat Press Manual
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Serial No.
Part Name
Qty
1
Machine Base
1
2
Rubber Foot
4
3
Cap Rack Handle
1
4
Cap Rack
1
5
Support Plate
1
6
Spring
1
7
Cap Under Plate
1
8
Spring
1
9
Cap Heater
1
10
Cap Heater Cover
1
11
Adjusting Screw
1
12
Transformer
1
13
Solid State Relay
1
14
Limit Switch
1
15
Cap Press Frame
1
16
Shaft
4
17
Front Iron Cover
1
18
Electrical Case
1
19
Back Cover
1
20
GY-04 Digital Controller
1
21
Power Switch
1
22
Power Socket
1
23
Power Cord
1
24
Support Arm
1
25
Connect Piece
2
26
Connect Piece
2
27
Adjusting Screw
1
28
Hand Wheel
1
29
Connect Plate
1
30
Handle Shaft
1
31
Handle Bar Grip
1
32
Cap Heat Platen
1
33
Heat Platen Cover
1
34
Fixing Iron Plate
1
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