Miller Electric Universal Large Cylinder Cart User manual

OWNER’S MANUAL
2000 MILLER Electric Mfg. Co.
OMĆ685 159 756J
August 2000
Universal Large Cylinder Cart (042 934)
WARNING
ELECTRIC SHOCK can kill.
•Do not touch live electrical parts.
•Turn Off welding power source, and disconnect
inputpower.
•Disconnect input power conductors from
deenergized supply BEFORE moving welding
power source.
CYLINDERS can explode if damaged.
•Keep cylinders away from welding and other
electricalcircuits.
•Never touch cylinder with welding electrode.
•Always secure cylinder to running gear, wall, or
other stationary support.
FALLING EQUIPMENT can cause injury
and damage.
•Use proper equipment to lift unit.
•If using lift forks, be sure lift forks extend out opposite
side of base.
•Do not put any body part under unit while lifting.
miscwarn1.1* 10/91
Figure 1. Assembled Universal Large Cylinder Cart

OM-685 Page 2
7/16, 1/2, 9/16 in
Tools Needed:
Optional
5
14 13
6
15
16
17
18
19
20
21 22
23
24
25
30
27
20
Remove paint from axle
grooves (24) before installing
retaining rings (22).
12
78
2
345
1
678
9
10
161 976-F
11
1 602 101 Screw, 10-24 x 5/8 (8)
2 602 203 Washer, 3/16 lock (8)
3 602 238 Washer, 13/64 flat (8)
4 146 296 Stand-Off, 10-24 (4)
5 180 842 Top Tray (1)
6 601 865 Nut, 1/4-20 (8)
7 602 207 Washer, 1/4 lock (8)
8 602 241 Washer, 1/4 flat (8)
9 162 567 Mounting Angle (4)
10 099 273 Screw, 8-18 x 5/8 (4)
11 108 940 Screw, 1/4-20 x 3/4 (8)
080 389 Screw, 5/16-18 x 1 (4)
12 159 500 Handle (1)
13 049 966 Screw, 1/4-20 x 1-1/2 (4)
14 180 845 Leg Cart (4)
15 601 872 Nut, 3/8-16 (2)
16 602 213 Washer, 3/8 lock (2)
17 010 954 Washer, 3/8 flat (2)
18 008 999 Caster, 4 in (2)
19 159 502 Bottom Tray (1)
20 601 944 Screw, 5/16-18 x 3/4 (16)
21 602 250 Washer, 3/4 flat (2)
22 121 614 Retaining Ring (2)
23 090 693 Wheel, 8 in (2)
24 159 501 Axle (1)
25 134 711 Nut, 5/16-18 (16)
26 022 617 Cylinder Chain (1)
27 168 663 · Hook (1)
28 602 387 · Chain (1)
29 602 389 · S-Hook (1)
30 159 498 Support Bracket (1)
004 214 Bushing, snap-in nyl
1.625 (1)
089 799 Screw, 1/4-20 x 1/2 (4)
Be sure to provide Model when ordering replace-
ment parts.
Part
No.
Item
No. Description (Qty) Part No.
Item
No. Description (Qty)
29
26
28 27
Crimp Item 29.
Figure 2. Universal Large Cylinder Cart Assembly

OM-685 Page 3
Ref. 801 600 / Ref. 135 737-B
1 BottomTray
2 XMT Welding Power Source
3 Mounting Foot
XMT 300 Power Source (F)
Removeand discard mounting feet
from base. Use installation location
labeled F for XMT 300. Install using
supplied5/16 in screws.
XMT 304, Dynsasty DX, Dynasty
300, Maxstar DX, Or Maxstar 300
Power Sources (G)
Use installation location labeled G
for these welding power sources.
Installusing supplied 1/4-20 x 1/2 in
screws.
2
3
1
FG
FG
F
G
F
G
Tools Needed:
3/8, 1/2 in
Figure 3. Installing XMT Welding Power Sources
145 666-C / 802 400 / Ref. 800 297 / Ref. 801 575 / 180 842-E
1 WrapperMounting Hole
2 Bracket
3 Top Tray
4Snap Start Control (D)
Remove and discard screws from
four wrapper mounting holes. In-
stall brackets using supplied 5/8 in
long sheet metal screws.
Locatefour mounting holes labeled
D on tray. Install brackets on tray
using supplied 1/4 in screws, flat
washers, lock washers, and nuts.
5Maxstar Welding Power
Source (D)
Locate four wrapper mounting
holes and install supplied brackets
using screws in wrapper.
Locatefour mounting holes labeled
D on tray. Install brackets on tray
using supplied 1/4 in screws, flat
washers, lock washers, and nuts.
6Millermatic 90 or 130
Welding Power Source (E)
Remove and discard screws from
center holes on sides of wrapper.
Install two brackets using supplied
5/8 in long sheet metal screws.
Locate two mounting holes labeled
E on tray. Install brackets on tray
using supplied 1/4 in screws, flat
washers, lock washers, and nuts.
1/2 in
Tools Needed:
4
56
12
3
3
E
DD
E
DD3/8, 1/2 in
Figure 4. Installing Snap Start Control, Or Maxstar And Millermatic 90 Or
Millermatic 130 Welding Power Sources

OM-685 Page 4
180 842-E / 802 348-A / 137 223-E / Ref. 156 154 / 801 192 / 802 238
1 Top Tray
222-A Wire Feeder (A)
.Whenusing the universal large
cylinder cart, do not install a
60-lbwire spool on a 22-A feed-
er when a gas cylinder is
mountedon the cart.
360 Series Wire Feeder (B)
.Do not attempt to install a 60
series dual wire feeder on the
universallarge cylinder cart.
Install wire feeders using supplied
10-24 x 5/8 screws, flat washers,
lock washers, and stand-off.
4Econotig Welding Power
Source (C)
Install Econotig using supplied 1/4
in screws, lock washers, and nuts.
5XMT 304, Dynasty DX, Dy-
nasty 300, Maxstar DX, Or
Maxstar 300 Power Sources
(D)
Installwelding power sources using
supplied1/4-20 x 1/2 in screws.
6Syncrowave 180 SD Weld-
ing Power Source (E)
Install Syncrowave 180 SD using
supplied1/4 in screws, lock wash-
ers, and nuts.
1
ABB
A
A
BB
2 3
Tools Needed:
4
C
C
C/E
C/E
3/8, 7/16 in
3/8, 7/16 in
5
D
DD
D
E
E
6
Figure 5. Installing Wire Feeder, Econotig, XMT 304, Dynasty, Maxstar, Or Syncrowave 180