Miller 500 BW User manual

MILLER-ST.NAZIANZ,INC.
P.O. BOX 127
ST. NAZIANZ, WI 54232
920/773-2121
FAX:[phone]
TRAILER SPRAYER
OPERATOR'S MANUAL
DO NOT OPERATE THIS EQUIPMENT UNTIL THIS
MANUAL HAS BEEN READ AND UNDERSTOOD.
Part Number: 07.09145D
November 2007
MODEL: 500 BW

SOME PHOTOGRAPHS USED HEREIN MAY SHOW DOORS, GUARDS
AND SHIELDS OPENED OR REMOVED. BE SURE THAT ALL DOORS,
GUARDS AND SHIELDS ARE FASTENED IN THEIR PROPER POSITION
BEFORE MACHINE IS OPERATED!
WARNING
INTRODUCTION
This Operator's Manual is provided to acquaint the operator with the safety and operation of the Miller
Sprayer. Complete Assembly, Operation, Lubrication and Maintenance procedures are provided. Follow-
ing the recommended procedures will help you achieve many years of dependable service.
This manual is considered part of your machine and should remain with the machine at all times.
Make sure the operator reads and understands the manual before placing the sprayer into operation.
Failure to follow the recommended procedures may result in injury and equipment damage, and could void
the warranty.
MACHINE SERIAL NUMBER
The machine serial number is located on the left side of the pump mount shield. For your convenience refer
to this number and your product model number when requiring service or parts information. Record the
machine serial number, model number, date of purchase and dealership name in the space provided below.
Date Purchased
Model No. Serial No.
Right and Left Hand sides are determined from a position standing at the rear of the sprayer looking toward
the hitch.
This Operator's Manual uses the term "Tractors" when identifying the power source for the sprayer.
The Delivery and Warranty Registration Card found in the front of this manual must be completed and signed
to validate your warranty protection. You must read and understand the places where you attest to having
received instructions as to care, adjustments, safe operation and applicable warranty policy. The terms and
conditions of the warranty are specified on the rear cover of this manual.
Dealership

1
Table Of Contents
TRAILER SPRAYER ...................................................................................................................................................................................... 2
Pre-Delivery Check List ......................................................................................................................................................................... 2
Delivery Check List ................................................................................................................................................................................ 2
SAFETY PRECAUTIONS .............................................................................................................................................................................. 3
Power Source Shutdown Procedure ...................................................................................................................................................... 3
Implement Safety .................................................................................................................................................................................... 4
Chemical Safety ...................................................................................................................................................................................... 5
SAFETY DECALS .......................................................................................................................................................................................... 6
Reflective Decals .................................................................................................................................................................................. 10
SPRAYER SETUP AND ASSEMBLY .......................................................................................................................................................... 11
Wheel Spacing ...................................................................................................................................................................................... 11
Implement Driveline (PTO Drive Pumps Only) .................................................................................................................................... 12
HITCHING SPRAYER TO TRACTOR ......................................................................................................................................................... 13
Hitching .................................................................................................................................................................................................. 13
Hydraulic Drive Sprayer Pump Hose Hook Up (Optional) ................................................................................................................. 16
Control Box Installation ......................................................................................................................................................................... 16
Electric Sprayer Controls ..................................................................................................................................................................... 17
Hydraulic Hose Connections - Boom Control ...................................................................................................................................... 18
Sprayer Accessories ............................................................................................................................................................................ 20
UNHITCHING SPRAYER FROM TRACTOR ............................................................................................................................................. 20
Unhitching ............................................................................................................................................................................................. 20
TRANSPORTING SPRAYER ...................................................................................................................................................................... 22
SPRAYER ACCESSORIES .......................................................................................................................................................................... 23
Foam Marker Switch Box ..................................................................................................................................................................... 23
Fence Line Kit (Right Side, Left Side or Both) ...................................................................................................................................... 23
In-Cab Electric 50 Gallon Rinse System ............................................................................................................................................. 23
OPERATION ................................................................................................................................................................................................. 24
General Information .............................................................................................................................................................................. 24
Tip Selection .......................................................................................................................................................................................... 26
Spray Tip Wear ..................................................................................................................................................................................... 27
Air Induction Spray Tips (Greenleaf Turbo Drop Nozzles) ................................................................................................................. 28
Air Induction Spray Tips (Greenleaf Turbo Drop Nozzles) ................................................................................................................. 31
TeeJet Air Induction Spray Tips ........................................................................................................................................................... 34
TeeJet Application Rates in Gallons Per Acre ..................................................................................................................................... 35
TeeJet FloodJet Wide Angle Flat Spray Tips ....................................................................................................................................... 41
Sprayer Controls ................................................................................................................................................................................... 42
Standard Primary Filter ......................................................................................................................................................................... 46
Self Cleaning Filter (Optional) ............................................................................................................................................................... 46
Filling The Product Tank ........................................................................................................................................................................ 47
Priming The Sprayer ............................................................................................................................................................................. 50
Calibrating The Sprayer ........................................................................................................................................................................ 52
Tank Tie Down Straps .......................................................................................................................................................................... 53
Chemical Inductor (Optional) ............................................................................................................................................................... 55
Hand Rinse Gun for Chemical Inductor (Optional) ............................................................................................................................. 58
Personal Fresh Water Tank .................................................................................................................................................................. 60
External Sight Gauge (Optional) .......................................................................................................................................................... 60
Rinse Tank Flush System (Optional) ................................................................................................................................................... 61
Cleaning The Sprayer ........................................................................................................................................................................... 66
Hydraulic Boom Operation ................................................................................................................................................................... 70
LUBRICATION ............................................................................................................................................................................................. 73
Daily Lubrication Interval ...................................................................................................................................................................... 73
Weekly Lubrication Interval .................................................................................................................................................................. 74
200 Hour Lubrication Interval ............................................................................................................................................................... 77
MAINTENANCE ........................................................................................................................................................................................... 77
General .................................................................................................................................................................................................. 77
Fasteners .............................................................................................................................................................................................. 77
Tire Pressure ........................................................................................................................................................................................ 77
Filters ..................................................................................................................................................................................................... 77
Sprayer Tips .......................................................................................................................................................................................... 78
STORING AND WINTERIZING ................................................................................................................................................................... 78
BOOM ADJUSTMENTS .............................................................................................................................................................................. 80
HC Boom Only ...................................................................................................................................................................................... 80
EF & EFT Boom Only ........................................................................................................................................................................... 81
TROUBLESHOOTING GUIDES ................................................................................................................................................................. 83
TORQUE SPECIFICATIONS ....................................................................................................................................................................... 86
OPTIONAL ACCESSORIES ....................................................................................................................................................................... 88
In Line Filter Kit ...................................................................................................................................................................................... 88
Fence Line Kit(s) ................................................................................................................................................................................... 89

2
Pre-Delivery Check List
After the Miller Trailer Sprayer has been completely set-up,
the following inspections MUST be made before delivering
it to the customer. Check off each item after prescribed
action is taken.
NO parts on the unit have been damaged in shipment.
Check for such things as dents and loose or missing
parts; correct or replace components as required.
Verify correct nozzle spacing.
Adjust axles per customer's wheel spacing
request.
If applicable, sprayer has the correct hydraulically
driven centrifugal pump for the customer's tractor
hydraulics.
Inflate tires to recommended pressure as described
in the Maintenance Section of the Operator Manual.
Tighten wheel nuts to correct torque (150 ft lb).
Make sure all bolts and other fasteners are
tightened or adjusted properly.
As applicable, the Cylinders, Hoses and Fittings are
NOT damaged, leaking or loosely connected.
Rotating PTO Shields turn freely.
Lubricate grease fittings.
Safety decals are in place and legible.
Hook the sprayer to the appropriate RPM tractor and
test run it while checking that proper operation is
exhibited by all components.
Check that:
Partially fill tank with water, and operate sprayer to
inspect fittings and hose connections for leaks.
With water in tank, be sure tank bands are tight.
All accessories function correctly.
Transport lights operate properly.
Hoses secured and not in contact with any moving
parts.
Hydraulic systems operate properly.
Delivery Check List
The following check list is an important reminder of
valuable information that MUST be passed on to the
customer at the time the unit is delivered. Check off
each item as you explain it to the customer.
Sprayers with power take off (PTO) driven pumps
must have the tractor drawbar adjusted per instruc-
tions on page 12.
Make sure customers know how to connect hydraulic
pumps on sprayers that are equipped for tractor
hydraulics.
Install electric control box per instructions in separate
control box manual.
Give the customer this operator’s manual. Instruct
them to be sure to read and completely understand its
contents before attempting to operate the unit.
Give the customer the Agricultural Implement Driv-
eline safety manual (907228). Instruct the customer
to be sure to read and completely understand its
contents before attempting to operate the unit.
Explain the warranty.
Explain that regular lubrication and proper adjust-
ments are required for continued proper operation
and long life. Review the maintenance section of this
manual with the customer.
Complete the dealer and warranty registration card.
Have the customer sign it and return it to Miller-St.
Nazianz.
Included with this manual are separate operator/
installation manuals for some components. Be sure
to read and completely understand the contents of
these before operating the sprayer.
I acknowledge that the above points were reviewed with
me at the time of delivery.
_____________________________________________
Dealership's Name
_____________________________________________
Dealer Representative’s Name
_____________________________________________
Date Checklist Filled Out
_____________________________________________
Model Number. Serial Number.
_____________________________________________
Customer's Signature
_____________________________________________
Date Delivered
(Customer Copy)
Trailer Sprayer

Pre-Delivery Check List
After the Miller Trailer Sprayer has been completely set-up,
the following inspections MUST be made before delivering
it to the customer. Check off each item after prescribed
action is taken.
NO parts on the unit have been damaged in shipment.
Check for such things as dents and loose or missing
parts; correct or replace components as required.
Verify correct nozzle spacing.
Adjust axles per customer's wheel spacing
request.
If applicable, sprayer has the correct hydraulically
driven centrifugal pump for the customer's tractor
hydraulics.
Inflate tires to recommended pressure as described
in the Maintenance Section of the Operator Manual.
Tighten wheel nuts to correct torque (150 ft lb).
Make sure all bolts and other fasteners are
tightened or adjusted properly.
As applicable, the Cylinders, Hoses and Fittings are
NOT damaged, leaking or loosely connected.
Rotating PTO Shields turn freely.
Lubricate grease fittings.
Safety decals are in place and legible.
Hook the sprayer to the appropriate RPM tractor and
test run it while checking that proper operation is
exhibited by all components.
Check that:
Partially fill tank with water, and operate sprayer to
inspect fittings and hose connections for leaks.
With water in tank, be sure tank bands are tight.
All accessories function correctly.
Transport lights operate properly.
Hoses secured and not in contact with any moving
parts.
Hydraulic systems operate properly.
Delivery Check List
The following check list is an important reminder of
valuable information that MUST be passed on to the
customer at the time the unit is delivered. Check off
each item as you explain it to the customer.
Sprayers with power take off (PTO) driven pumps
must have the tractor drawbar adjusted per instruc-
tions on page 12.
Make sure customers know how to connect hydraulic
pumps on sprayers that are equipped for tractor
hydraulics.
Install electric control box per instructions in separate
control box manual.
Give the customer this operator’s manual. Instruct
them to be sure to read and completely understand its
contents before attempting to operate the unit.
Give the customer the Agricultural Implement Driv-
eline safety manual (907228). Instruct the customer
to be sure to read and completely understand its
contents before attempting to operate the unit.
Explain the warranty.
Explain that regular lubrication and proper adjust-
ments are required for continued proper operation
and long life. Review the maintenance section of this
manual with the customer.
Complete the dealer and warranty registration card.
Have the customer sign it and return it to Miller-St.
Nazianz.
Included with this manual are separate operator/
installation manuals for some components. Be sure
to read and completely understand the contents of
these before operating the sprayer.
I acknowledge that the above points were reviewed with
me at the time of delivery.
_____________________________________________
Dealership's Name
_____________________________________________
Dealer Representative’s Name
_____________________________________________
Date Checklist Filled Out
_____________________________________________
Model Number. Serial Number.
_____________________________________________
Customer's Signature
_____________________________________________
Date Delivered
(Dealer Copy)
Trailer Sprayer

3
Safety Precautions
This symbol is used to call your attention to instructions concerning your
personal safety. Be sure to observe and follow these instructions. Take time
to be careful!
DANGER
“DANGER” indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
“WARNING” indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
“CAUTION” indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also alert against
unsafe practices.
BEFORE you attempt to operate this machine, read and study the following safety informa-
tion. In addition, MAKE SURE that every individual who operates or works with this equip-
ment, whether family member or employee, is familiar with these safety precautions. Miller-
St. Nazianz provides guards for exposed moving parts for the operator’s protection; how-
ever, some areas cannot be guarded or shielded in order to assure proper operation. The
OPERATOR’S MANUAL AND DECALS on the machine itself warn you of dangers and
SHOULD BE READ AND OBSERVED CLOSELY.
Power Source Shutdown Procedure
Before cleaning, unclogging, adjusting, lubricating or servicing this machine:
1. Disengage the tractor PTO.
2. Deactivate tractor hydraulic controls.
3. Shut off the tractor engine, remove the starter key and take it with you.
4. Wait for all machine motion to stop.
5. Remove the telescoping PTO driveline and ALL power connections from
the tractor.
Failure to follow these precautions could result in death or serious injury.

4
Safety Precautions, continued
Implement Safety
Some photographs used herein may show doors, guards and shields opened or removed. BE
SURE that all doors, guards and shields are fastened in their proper position before machine is
operated.
Know how to stop sprayer operation BEFORE starting it.
BE ALERT for people and/or animals in front of or around machine, when about to start
machine.
KEEP hands, feet and clothing away from PTO when in operation!
DO NOT wear loose or baggy clothing when operating this unit!
DO NOT allow people other than a qualified operator near the unit!
DO NOT allow minors to be near the machine unless properly supervised.
KEEP riders off sprayer.
DO NOT unclog, adjust, lubricate or service your sprayer until you disengage the tractor PTO
and shut off the tractor engine. Failure to follow this procedure may result in serious bodily
injury!
AVOID high pressure fluids. Escaping fluid under pressure can penetrate skin causing serious
injury.
DO NOT exceed a maximum towing speed of 20 MPH (32 KPH) while transporting the sprayer.
REDUCE speed on rough or hilly ground.
BE EXTRA careful when going through fence gates or nearing confined quarters.
ALWAYS follow state and local regulations regarding use of a safety chain, slow moving vehicle
signs and transport lighting, when towing farm equipment on public highways.
ALWAYS engage the tractor parking brake before dismounting.
BE SURE the hitch jack locking pin is completely engaged and that the machine is properly
blocked and prevented from rolling BEFORE disconnecting the sprayer from the tractor.
ALWAYS securely block sprayer up when working under sprayer.
DO NOT stand between tractor and sprayer when hitching or unhitching sprayer unless engine
is stopped and parking brake is engaged.

5
Implement Safety, continued
KEEP ALL personnel at a safe distance when folding or unfolding boom.
KEEP all persons away from sprayer and boom while in operation.
KEEP clear of hydraulically controlled booms. Booms may move suddenly, without warning.
AVOID sudden turns when transporting sprayer. Slow tractor before turning.
BE AWARE of sprayer width and boom swing to avoid hitting other objects or personnel.
ALWAYS shut off remote hydraulic supply and relieve pressure before disconnecting.
Provide adequate clearance in all directions when folding or unfolding boom.
KEEP clear of ALL electrical power lines when operating sprayer or when folding or unfolding
booms.
Chemical Safety
Handle ALL agricultural chemicals with care. Use chemicals ONLY as directed on the
manufacturer’s warning label.
WEAR protective clothing (such as goggles, rubber or chemical resistant gloves and respirator)
while handling chemicals.
KEEP protective clothing clean and in good condition. Discard if damaged.
ALWAYS wash hands and face thoroughly with soap and clean water after handling chemicals.
NEVER eat, smoke, drink or put hands to mouth before washing.
Know the phone number and location of the nearest poison control center.
KEEP a list of all chemicals used and the chemical manufacturer’s names.

6
Safety Decals
The decals are for your protection. If your safety decals are not readable or are missing,
contact your dealer for replacements.
“Shield Missing” decal
(Part No. 331639B2).
This decal is mounted on the
driveline and is visible only if
the plastic shield is removed.
“Danger, Rotating
Driveline” decal
(Part No. 329594B2).
“Danger, Rotating Driveline” decal
(Part No. 16.20177).
This decal is on the guard behind the
pump pulley guard
WILL

7
Decal - Before Operating
(Part No. 16.20178)
Agricultural Chemicals
(Part No. 07.05527)
Safety Decals, continued
Decal - Hydraulic Fluid
Pressure
(Part No. 21.09024)

8
Safety Decals, continued
Decal - Foot Crushing Hazard
(Part No. 17.01155)
Decal - 540 RPM
(Part No. 340248B1)
Decal - Accumulator Pressure
(Part No. 21.09044)
WARNING
Avoid bodily injuries from hydraulic oil•
and gas under pressure.
Before removing or charging accumulator
1. Start engine.
2. Relieve the pressure in the circuit by•
collapsing the cylinder and holding•
the valve open for 5 seconds.
3. Stop the engine.
Use only DRY NITROGEN for •
charging accumulator.
12.09044
Decal - Fresh Water Tank
(Part No. 07.09573)

9
Safety Decals, continued
Decal - Hydraulic Fluid
Pressure
(Part No. 21.09024)
Decal - Pinch Point Qty 2
(Part No. 21.09025)

10
Safety Decals, continued
Reflective Decals
SMV Emblem
(Part No. 907224)
Yellow Reflector (Qty. 2)
Left Side Shown
(Part No. 907220)
Red Reflector (Qty.2)
Left Side Shown
(Part No. 907219)
Yellow Reflector (Qty. 2)
(Part No. 907220)
Yellow Reflector (Qty. 2)
(Part No. 907220) Not
Shown, One On Each
Side Of Hitch

11
Sprayer Setup And Assembly
Wheel Spacing
Wheel spacing can be adjusted from 62 inches (minimum) to 80 inches (maximum).
To change wheel spacing proceed as follows:
DANGER
Sprayer can fall during wheel spacing adjustment and crush person working
under sprayer. Death or serious injury will result. Support the sprayer se-
curely when adjusting wheel spacing.
1. Hitch sprayer to tractor (refer to the “Hitching” section on page 13 of this manual). Place
chocks or blocks in front of and behind wheel on opposite side of wheel to be adjusted.
2. Measure and mark center of sprayer frame to assure equal spacing of wheels from sprayer
centerline.
3. Place a hydraulic or screw jack under the sprayer frame behind the axle on the same side as
the wheel to be adjusted. Jack up the sprayer high enough to raise the wheel from the ground.
4. Block the sprayer frame to keep sprayer from dropping if jack should fail or lose pressure.
5. Loosen the nuts on the U-bolts securing the wheel and hub assembly to the sprayer frame.
6. Slide the wheel and hub assembly in or out to the desired distance. Measure from the
centerline of the sprayer to the centerline of the tire. DO NOT exceed the minimum 62 inch or
maximum 80 inch distances.
7. Tighten the hex nuts on the U-bolts.
8. Lower the wheel to the ground.
9. Repeat steps 3 through 8 for the wheel assembly on the other side of the sprayer.
U-Bolts
U-Bolts
Tank Removed For
Clarity

12
Implement Driveline (PTO Drive Pumps Only)
WARNING
Before working on PTO shaft or connecting or disconnecting it, STOP tractor,
apply the parking brake, and make sure that the tractor motor has stopped
turning.
The Miller Sprayer is designed to be used with a tractor having a 540 RPM PTO unless your
sprayer has a 1000 RPM centrifugal pump (Optional).
Adjust the tractor drawbar so the distance from the end of the PTO shaft to the center of the draw-
bar hitch pin hole (Dimension A) is 14.00" for 540 RPM PTO or 16.00" for 1000 RPM PTO.
NOTE: If the hitch pin hole is located well behind the tractor tires, the operator can make a turn
sharp enough to damage the driveline.
Dimension A
Tractor PTO
Shaft
Tractor Drawbar

13
Hitching Sprayer To Tractor
CAUTION
DO NOT stand between the tractor and sprayer when hitching or unhitching
the sprayer unless tractor engine is STOPPED and parking brake is applied.
Hitching
1. Align the tractor drawbar with the sprayer clevis hitch.
2. Shut down and lockout the power source. Refer to “Power Source Shutdown Procedure” on
Page 3 of this manual. Follow these procedures to correctly lockout the power source.
3. If necessary, adjust the position of the hitch so that the sprayer is as level as possible when
hitched to the tractor. Adjust the hitch as follows:
a. Remove the four bolts securing the hitch to the flanges on the sprayer tongue.
b. Raise or lower the hitch or rotate the hitch 180° to a position that will ensure that the
sprayer is as level as possible.
c. Insert all four bolts through the flanges on the sprayer tongue and the hitch. Tighten se-
curely.
4. Remove the hitch pin and clip from their storage positions.
5. Install the hitch pin. Insert the clip through the side of the hitch pin to lock in place.
6. Turn the leveling crank on the jack stand until the jack no longer touches the ground.
NOTE: Safety chains are available for your sprayer by ordering Part No. 329946B91 from your
Miller dealer.
Bolts
Hitch
Sprayer Tongue

14
7. Store the jack during operation.
a. Remove the pin and clip from the jack mount on the sprayer hitch.
b. Remove the jack from the mount.
Jack In Hitch/Unhitch
Position
Jack In Stored Position
Pin and Clip
Pin and Clip
c. Position the jack onto the storage mount on the sprayer frame.
d. Secure in place with the pin and clip.
Important: Always secure the jack in the storage position before beginning any operation or
transport of the sprayer. Damage to the jack can result if jack is not stored during operation
or transport.

15
WARNING
Connect 540 RPM sprayer pumps ONLY to 540 RPM tractor PTO output shafts.
Connect Optional 1000 RPM sprayer pumps ONLY to 1000 RPM tractor PTO
output shafts.
8. Pull the collar on the tractor end of the driveline to the rear (toward the sprayer), and slide the
driveline onto the tractor’s PTO output shaft as far as possible.
9. Release the collar. Pull the driveline to the rear (toward the sprayer) until the collar snaps into
the locked position, and the driveline cannot be moved forward or backward.
WARNING
Be certain that the driveline is securely attached to the PTO shaft on the power
source. Install all shield system components before beginning operation.

16
Hydraulic Drive Sprayer Pump Hose Hook Up (Optional)
Hydraulic Hose Hook Up:
WARNING
Hydraulic oil under pressure can spray into eyes and cause physical injury.
Follow tractor operator manual instructions for shutting off hydraulic supply
and relieving hydraulic pressure before connecting or disconnecting hydraulic
hoses.
1. Assemble the sprayer hydraulic pump hoses to the tractor hydraulic couplers.
IMPORTANT: Assemble the hoses to the tractor, but DO NOT activate hydraulics until the
pump has been properly primed.
2. Place the tractor hydraulic control lever in the position next to the float position. The pump
should operate. If the pump does not operate, place the tractor hydraulic control lever in the
float position.
3. Disconnect and reverse the sprayer hose connections at the tractor. The pump should oper-
ate.
IMPORTANT: Always use the float position to STOP the hydraulic sprayer pump.
Note: If sprayer is being hitched to the tractor for the first time, charge the sprayer hydraulic system
with oil.
IMPORTANT: The storage slots for the hydraulic hoses should ONLY be used when sprayer
is disconnected from the tractor and being stored. Hydraulic hoses MUST always be con-
nected to tractor during transport of sprayer.
Control Box Installation
Electrical Connections To Tractor
When connecting the electrical control boxes to the tractor, it is recommended that you purchase a
wiring harness pigtail adaptor from your tractor dealer or your local Miller dealer.
Examples of these pigtails are:
Miller Part No. 21.21624, John Deere Part No. RE67013 or Case-IH Part No. 187103A1.
Be sure to ONLY connect to tractors with a 12 Volt Positive electrical system.