Miller DYNASTY 700 User manual

Processes
Description
TIG (GTAW) Welding
Stick (SMAW) Welding
Arc Welding Power Source
OM-216869AN 2017-03
Dynasty 350, 700
208/575 Volt Models W/Auto-Linet
R
R
Maxstar 350, 700
File: TIG (GTAW)
Including Optional Cart And Cooler
CE And Non-CE Models
380/575 Volt Three-Phase
W/Auto-Linet(CE)
For product information,
Owner’s Manual translations,
and more, visit
www.MillerWelds.com

TABLE OF CONTENTS
SECTION 1 −SAFETY PRECAUTIONS - READ BEFORE USING 1.................................
1-1. Symbol Usage 1.......................................................................
1-2. Arc Welding Hazards 1.................................................................
1-3. Additional Symbols For Installation, Operation, And Maintenance 3.............................
1-4. California Proposition 65 Warnings 4......................................................
1-5. Principal Safety Standards 4.............................................................
1-6. EMF Information 4.....................................................................
SECTION 2 −CONSIGNES DE SÉCURITÉ −LIRE AVANT UTILISATION 5...........................
2-1. Symboles utilisés 5.....................................................................
2-2. Dangers relatifs au soudage à l’arc 5......................................................
2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance 7.....
2-4. Proposition californienne 65 Avertissements 8..............................................
2-5. Principales normes de sécurité 8.........................................................
2-6. Informations relatives aux CEM 8.........................................................
SECTION 3 −DEFINITIONS 9..................................................................
3-1. Additional Safety Symbols And Definitions 9................................................
3-2. Miscellaneous Symbols And Definitions 11..................................................
SECTION 4 −SPECIFICATIONS 12..............................................................
4-1. Serial Number And Rating Label Location 12................................................
4-2. Specifications 12........................................................................
4-3. Dimensions, Weights And Base Mounting Hole Layout 14.....................................
4-4. Environmental Specifications 15...........................................................
4-5. Duty Cycle And Overheating 16...........................................................
4-6. Volt-Ampere Curves 17..................................................................
SECTION 5 −INSTALLATION 18................................................................
5-1. Selecting A Location 18..................................................................
5-2. Weld Output Terminals And Selecting Cable Sizes* 19........................................
5-3. Weld Output Terminals 19................................................................
5-4. Remote 14 Receptacle Information (Used Without Automation Connection) 20....................
5-5. Automation Connection (For 28-Pin Receptacle If Present) 21..................................
5-6. Remote Memory Select Inputs (For 28-Pin Receptacle If Present) 24............................
5-7. Typical Automation Application For Valid Arc Length Control Lockout And Final Slope Indication 25...
5-8. 115 Volts AC Cooler Receptacle, Supplementary Protector CB1, And Power Switch 25.............
5-9. Gas Connections 26.....................................................................
5-10. TIG HF Impulse/ Lift-Arc Connections 26...................................................
5-11. Cooler Connections 27...................................................................
5-12. Dynasty Stick Connections 28............................................................
5-13. Maxstar Stick Connections 28.............................................................
5-14. Electrical Service Guide 29...............................................................
5-15. Connecting Input Power For 350 Models 33.................................................
5-16. Connecting Input Power For 700 Models 35.................................................
SECTION 6 −OPERATION 38...................................................................
6-1. Controls 38............................................................................
6-2. Encoder Control 39......................................................................
6-3. Amperage Control 39....................................................................
6-4. Ammeter And Parameter Display And Voltmeter And Selected Parameter Display 39...............
6-5. Polarity Control (Dynasty Models Only) 39..................................................

TABLE OF CONTENTS
SECTION 6 −OPERATION 38...................................................................
6-6. Process Control 40......................................................................
6-7. Lift-Arc And HF TIG Start Procedures 40....................................................
6-8. Output Control 41.......................................................................
6-9. Pulser Control 42.......................................................................
6-10. Sequencer Controls 43..................................................................
6-11. Gas/DIG Controls (Preflow/Post Flow/DIG/Purge) 44.........................................
6-12. AC Waveshape (Dynasty Models Only) 45..................................................
6-13. Memory (Program Storage Locations 1-9) 46................................................
6-14. Factory Parameter Defaults And Range And Resolution For 350 Models 47......................
6-15. Factory Parameter Defaults And Range And Resolution For 700 Models 48......................
6-16. Resetting Unit To Factory Default Settings 50................................................
6-17. Software And Revision Viewing 50.........................................................
6-18. Arc Timer/Counter Display 51.............................................................
SECTION 7 −ADVANCED FUNCTIONS 52.......................................................
7-1. Accessing Advanced Functions 52.........................................................
7-2. Programmable TIG Start Parameters 53....................................................
7-3. Programmable TIG Start Parameters For Models With Advanced Automation Capabilities 56........
7-4. Output Control And Trigger Functions 57....................................................
7-5. AC Waveshape Selection (Dynasty Models Only) 61..........................................
7-6. Independent Amplitude Selection 61.......................................................
7-7. Spot Enable 61.........................................................................
7-8. Stick Open-Circuit Voltage (OCV) Selection 62...............................................
7-9. Stick Stuck Check Selection 62...........................................................
7-10. Lockout Functions 62....................................................................
7-11. Pulse Welding Display Options 64.........................................................
7-12. DC Meter Calibration 64..................................................................
SECTION 8 −MAINTENANCE AND TROUBLESHOOTING 65.......................................
8-2. Blowing Out Inside of Unit 66.............................................................
8-3. Coolant Maintenance 66.................................................................
8-4. Troubleshooting 67......................................................................
SECTION 9 −PARTS LIST 68...................................................................
9-1. Recommended Spare Parts 68............................................................
SECTION 10 −ELECTRICAL DIAGRAM 69.......................................................
SECTION 11 −HIGH FREQUENCY 76...........................................................
11-1. Welding Processes Requiring High Frequency 76............................................
11-2. Installation Showing Possible Sources Of HF Interference 76...................................
11-3. Recommended Installation To Reduce HF Interference 77.....................................
SECTION 12 −SELECTING AND PREPARING A TUNGSTEN FOR DC OR AC WELDING WITH
INVERTER MACHINES 78......................................................................
12-1. Selecting Tungsten Electrode (Wear Clean Gloves To Prevent Contamination Of Tungsten) 78......
12-2. Preparing Tungsten Electrode For DC Electrode Negative (DCEN) Welding
Or AC Welding With Inverter Machines 78...................................................
WARRANTY
COMPLETE PARTS LIST −Available at www.MillerWelds.com

DECLARATION OF CONFORMITY
for European Community (CE marked) products.
MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the
product(s) identified in this declaration conform to the essential requirements and provisions of
the stated Council Directive(s) and Standard(s).
Product/Apparatus Identification:
Product Stock Number
Dynasty 350 907204021
Maxstar 350 907334021
Dynasty 700 907101021
Maxstar 700 907103021
Council Directives:
•2014/35/EU Low voltage
•2014/30/EU Electromagnetic compatibility
•2011/65/EU Restriction of the use of certain hazardous substances in electrical and electronic equipment
Standards:
•IEC 60974-1: 2012 Arc welding equipment – Part 1: Welding power sources
•IEC 60974-3: 2013 Arc welding equipment – Part 3: Arc striking and stabilizing devices
•IEC 60974-10: 2014 Arc welding equipment – Part 10: Electromagnetic compatibility requirements
Signatory:
_____________________________________ ___________________________________________
David A. Werba Date of Declaration
MANAGER,PRODUCT DESIGN COMPLIANCE
March 14, 2017
241512H

EMF DATA SHEET FOR ARC WELDING POWER SOURCE
Product/Apparatus Identification
Product Stock Number
MAXSTAR 700 (AUTO-LINE 380-575)CE 907103021
Compliance Information Summary
Applicable regulation Directive 2014/35/EU
Reference limits Directive 2013/35/EU, Recommendation 1999/519/EC
Applicable standards IEC 62822-1:2016, IEC 62822-2:2016
Intended use ☒for occupational use ☐for use by laymen
Non-thermal effects need to be considered for workplace assessment ☒YES ☐NO
Thermal effects need to be considered for workplace assessment ☐YES ☒NO
☒Data is based on maximum power source capability (valid unless firmware/hardware is changed)
☐Data is based on worst case setting/program (only valid until setting options/welding programs are changed)
☐Data is based on multiple settings/programs (only valid until setting options/welding programs are changed)
Occupational exposure is below the Exposure Limit Values (ELVs) ☒YES ☐NO
for health effects at the standardized configurations (if NO, specific required minimum distances apply)
Occupational exposure is below the Exposure Limit Values (ELVs) ☐n.a ☒YES ☐NO
for sensory effects at the standardized configurations (if applicable and NO, specific measures are needed)
Occupational exposure is below the Action Levels (ALs) at the ☐n.a ☐YES ☒NO
standardized configurations (if applicable and NO, specific signage is needed)
EMF Data for Non-thermal Effects
Exposure Indices (EIs) and distances to welding circuit (for each operation mode, as applicable)
Head
Trunk Limb (hand) Limb (thigh)
Sensory Ef
fects
Health Ef
fects
Standardized distance 10 cm 10 cm 10 cm 3 cm 3 cm
ELV EI @ standardized distance 0.24 0.15 0.24 0.14 0.31
Required minimum distance 1 cm 1 cm 1 cm 1 cm 1 cm
Distance where all occupational ELV Exposure Indices fall below 0.20 (20%) 13 cm
Distance where all general public ELV Exposure Indices fall below 1.00 (100%) 280 cm
Tested by: Tony Samimi Date tested: 2016-02-08
275614-A