Miller RCCS-5 User manual

OWNER’S MANUAL OM-2806 188764G
2017−02
RCCS-5 (043718), RCCS-14 (043688), RCCS-6M (13Ft. 3in.) (195184),
And RCCS-6M (26Ft. 6in.) (195503)
DANGER! −Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained
in the text.
Fsafe1 2013-10
Beware of electric shock from wiring. Disconnect input
power before installing this kit. Reinstall all panels and
covers.
Fsafe7 2013-10
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible ha-
zards are shown in the adjoining symbols or explained in
the text.
Wear safety glasses with side shields.
Fsafe8 2013-10
NOTICE Indicates statements not related to personal injury.
Indicates special instructions.
Fsafe3 2013-10
CALIFORNIA PROPOSITION 65 WARNINGS
Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in
some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to the state of California to cause cancer, birth defects, or other reproductive harm.
Wash hands after use.
Fsafe4 2013-10
SECTION 1 −INSTALLATION AND OPERATION
.The RCC (Rotary Current And Contactor Control) is equipped with a 14-pin, 5-pin, or a 6−pin plug for connection to the welding power source.
Contact your local distributor for correct adapter if plug does not mate with receptacle on welding power source.
!Be sure remote control is turned
all the way off before turning on
or off the welding power source.
1 Torch
2 Hook And Loop Straps
3 Current And Contactor Control
Actuator
Begin turning actuator in the Increase
direction as shown to close contactor,
and energize the welding power
source. Continue turning actuator to
increase current level up to that set
on the welding power source Current
Control.
Turn actuator in the Decrease
direction as shown to reduce the
current output to zero, and turn off the
contactor.
Secure control to torch with velcro
straps.
4 RCC (Rotary Current And
Contactor Control)
5 14-Pin, 5-Pin Or 6-Pin Plug PLG2
Connect PLG2 to matching
receptacle on welding power source
as follows: align keyway, insert plug,
and tighten threaded collar.
802020
12
3
4
5
Increase
Decrease
Figure 1-1. Installing And Operating An RCC Control

OM-2806 Page 2
SECTION 2 −ELECTRICAL DIAGRAMS
Figure 2-1. Circuit Diagram For RCCS-5 And RCCS-14 SA-151313-B
Figure 2-2. Circuit Diagram For RCC-6M Control 208592-A

OM-2806 Page 3
SECTION 3 −PARTS LIST
Ref. 802274-A / Ref. 208594-A
Ref. 157614 K / Ref. 802274 / Ref. 208594-A
2
2
678
9
10 11
12
13
14
RCCS-5
RCCS-14
1
34
567
89
10 11
12
13
14
1
Figure 3-1. Complete Assembly (RCCS-5 Shown)
Figure 3-2. Complete Assembly (RCCS-14 Shown)
DescriptionPart No.
Q
uantity
Item
No. RCCS-5
Dia
Mkgs. Model RCCS-14
1 278463 Cable,Control Remote 26 Ft 6 In (5−Pin) (Includes) 1.................. .... ....
1 278460 Cable, Control Remote 26 Ft 6 In (14−Pin) (Includes) 1.................. .... .............
2 PLG2 144310 Housing Plug+Pins 1...... ..... ...... .........................................
2 PLG2 039273 Connector 1...... ..... ...... ......................................
3 070584 Tubing 1.................. ...... ..........................................
4 039685 Connector 1.................. ...... ......................................
5 176088 Tubing 1.................. ...... ..........................................
6 278464 Cable 1 1.................. ...... .......................................... ........
7 080286 Tubing 1 1.................. ...... ......................................... ........
8 209313 Connector 5 5.................. ...... ...................................... ........
9 PLG1 209314 Connector 1 1...... ..... ...... ...................................... ........
10 216384 Screw 3 3................. .... ............................................ ........
11 185419 Handle, Cover 1 1................. .... .................................... ........
12 229261 Circuit Card Assy 1 1................. .... ................................. ........
13 185418 Handle, Base 1 1................. .... ..................................... ........
14 155146 Sponge, Neoprene 1 1................. .... ................................ ........
151314 Strap 2 2.................... .... ............................................ ........
Use only Manufacturer’s Suggested Replacement Parts. Model number required when ordering parts.

OM-2806 Page 4
208594-B / Ref. 802274-A
2
Figure 3-3. Complete Assembly RCCS-6M Shown
1
3
5
4
6
7
8
DescriptionPart No. Quantity
Item
No.
Dia
Mkgs. RCCS-6M
1 PLG2 278462 Cable, Control Remote 13 Ft 3 In (6−Pin) (Includes) 1...... ..... .... ... ...........
1 PLG2 278461 Cable, Control Remote 26 Ft 6 In (6−Pin) (Includes) 1...... ..... .... .. ...........
2 209313 Connector 5.................. .... ...................................................
3 PLG1 209314 Connector 1...... ..... .... ...................................................
4 216384 S crew 3.................. .... ......................................................
5 185419 Handle, Cover 1.................. .... ................................................
6 229261 Circuit Card Assy 1.................. .... .............................................
7 185418 Handle, Base 1.................. .... ................................................
8 155146 Sponge, Neoprene 1.................. .... ............................................
9 084286 Tubing 1.................. .... ......................................................
151314 Strap 2.................... .... ........................................................
Use only Manufacturer’s Suggested Replacement Parts. Model number required when ordering parts.
Notes