Milnor 42044SR2 Quick start guide

PELLERIN MILNOR CORPORATION Post Office Box 400, Kenner, Louisiana 70063–0400, U.S.A.
Mechanical Parts and
Service
42044SR2, SR3
Manual Number: MCWG4M01
Edition (ECN): 2021066

Pellerin Milnor Corporation i
Contents
1 General Service Information .........................................................................................................7
Limited Standard Warranty .....................................................................................................8
How to Get the Necessary Repair Components ......................................................................9
Trademarks ..............................................................................................................................9
Safety — Divided Cylinder and Staph Guard®Washer-Extractors ......................................10
Safety Alert Messages—Internal Electrical and Mechanical Hazards...........................10
Safety Alert Messages—External Mechanical Hazards.................................................10
Safety Alert Messages—Cylinder and Processing Hazards...........................................10
Safety Alert Messages—Unsafe Conditions ..................................................................11
Damage and Malfunction Hazards .........................................................................11
Hazards Resulting from Inoperative Safety Devices......................................11
Hazards Resulting from Damaged Mechanical Devices ................................12
Careless Use Hazards .............................................................................................13
Careless Operation Hazards—Vital Information for Operator Personnel
(see also operator hazards throughout manual) ..............................13
Careless Servicing Hazards—Vital Information for Service Personnel
(see also service hazards throughout manuals) ..............................13
Torque Requirements for Fasteners .......................................................................................14
Torque Values .................................................................................................................14
Fasteners Made of Carbon Steel ............................................................................14
Without a Threadlocker ..................................................................................14
With a Threadlocker .......................................................................................16
Stainless Steel Fasteners ........................................................................................18
Preparation......................................................................................................................19
How to Apply a Threadlocker ........................................................................................19
Blind Holes.............................................................................................................20
Through Holes ........................................................................................................20
General Assembly 4244SP2 SM................................................................................................22
Disk Brake Maintenance .......................................................................................................28
The Inspection of the Brake ...........................................................................................30
How to Do a Friction Pad Replacement .........................................................................31
How to Do a Caliper Overhaul.......................................................................................32
How to Change Hydraulic Fluid and Remove (Bleed) Air from the Brake
Circuit ............................................................................................................33
How to Adjust the Connection between the Brake Cylinder and the Air
Cylinder ..........................................................................................................36
Operation of Brake Systems...........................................................................................38
How to Apply the Brake for Machines with a "Break Release" Output ................38
How to Release the Brake for Machines with a "Brake Release" Output..............39
How to Apply and then Release the Brake Quickly...............................................39
How the Brake Operates on Divided Cylinder Machines ......................................39
The Second Brake...................................................................................................40
2 Safety-Related Components & Assemblies.................................................................................41
Safety Placard Use and Placement 42031, 42044 SP2/SR2 & SP3/SR3 SINGLE MOTOR
DRIVE ......................................................................................................................42

ii Pellerin Milnor Corporation
Safety Placard Use and Placement ISO 42031, 42044SP2/SR2 & SP3/SR3 SINGLE MOTOR
DRIVE ......................................................................................................................44
Vibration Safety Switch Adjustments ...................................................................................46
What the Vibration Safety Switch Does.........................................................................46
Adjustments....................................................................................................................46
Vibration Safety Switch .........................................................................................................48
3 Drive Assemblies.........................................................................................................................49
Drive Chart 4244SP2 SM (Single Motor)......................................................................................50
Drive Base 4244SP2 SM (Single Motor).......................................................................................55
Jackshaft 4244SP2 SM (Single Motor)..........................................................................................60
Brake Assembly 4244WP2/WR2, 4244SP2/SR2 ...........................................................................62
Drive Pulley and Belt Maintenance .......................................................................................65
Pulley Requirements.......................................................................................................65
Condition of Grooves on Pulleys ...........................................................................65
Pulley and Shaft Position........................................................................................66
Keep Run-Out in Tolerance....................................................................................67
Belt Requirements ..........................................................................................................68
Condition of Belts...................................................................................................68
Tension of Belts......................................................................................................69
The pulleys must stay aligned when you adjust the belt tension....................................70
How to Do Maintenance on Pulleys and Belts...............................................................70
Typical Steps to Replace Pulleys and Belts............................................................71
Examples of Procedures Used at the Milnor®Factory to Align Pulleys................72
4 Bearing Assemblies .....................................................................................................................74
Main Bearing and Seal Replacement for Divided Cylinder Machines .................................74
Removing the Bearing (Front or Rear)...........................................................................76
Removing the Bearing Housing (Bearing and Seal Carrier), Seal Sleeve, and Seals
(Front or Rear)................................................................................................77
Precautions for Bearing Replacement ............................................................................78
Replacing the Bearing Housing, Seal Sleeve, and Seals (Front or Rear).......................78
Measuring Unmounted Clearance and Setting Bearing (Front or Rear) ........................81
Tightening Bearing(s) (Front and/or Rear).....................................................................83
Main Bearing Assembly 42031, 42044 CP2/CP3, NP2/NP3, WP2/WP3, SP2/SP3, DA2/DA3, DP2/
DP3 .........................................................................................................................86
Autospot 4244SP2 SM...............................................................................................................90
Idler Shaft Bearing 42031, 42044SP2/SP3 & 4244SP2 SM ............................................................92
Idler Shaft Bearing Replacement ...........................................................................................94
How to Remove the Bearings ................................................................................................94
How To Install New Bearings ...............................................................................................95
5 Frame, Pivots and Suspension.....................................................................................................96
Suspension Adjustments for Divided Cylinder Machines .....................................................96
How Shell Adjustments are Made..................................................................................96
Shell Hanging Dimensions and Adjustment Procedures................................................97
Push-Down Travel Dimensions and Adjustment Procedures.........................................99
42" Divided Cylinder Machines .............................................................................99
60" Divided Cylinder Machines ...........................................................................100
Hold Down Adjustment 6044SR2/SR3, 6044WR2/WR3, 72044SR2/SR3, 72044WR2/WR3 ............102
Pushdown 4244SP2 SM...........................................................................................................104
Contents

Pellerin Milnor Corporation iii
Suspension Cylinder Assemblies 42031,42044,52038,60044,72044 ...........................................106
Suspension Cylinder Locations ...........................................................................................110
6 Shell and Door Assemblies .......................................................................................................112
Shell Doors 42031/42044CP2,NP2,WP2,WP3,SP2,SP3, 4244SP2 SM .............................................113
Door Latch ...........................................................................................................................116
Installation Door Switches 4244SP2, 4244SP2 SM ...................................................................117
Cylinder Assembly 42044WP2, NP2, CP2, SP2 .........................................................................118
Cylinder Doors 42031/42044 CP2,CP3,NP2,NP3,WP2,WP3,SP2,SP3,DA3; 4244WP2 SM,WP3 SM,
SP2 SM ...................................................................................................................120
7 Control and Sensing Assbmlies.................................................................................................122
Excursion Switch 4244SP2 SM ...............................................................................................123
Air Chamber Level Switch 42044WR2,WR3,SR2,SR3; 6044WR2,WR3,SR2, SR3; 72044WR2,
WR3, SR2, SR3 ........................................................................................................124
Temperature Probe 42044SR2, 42044WR2 ...............................................................................125
8 Chemical Supply Devices..........................................................................................................126
Peristaltic Connection 4244SP2, SP3, 4244SP2 SM ...................................................................128
Soap Chute 4244SP2/SP3, 4244SP2 SM.....................................................................................130
Supply Injector Assembly 4244WP2/WP3, 4244WP2 SM, 4244SP2/SP3, 4244SP2 SM ..................132
9 Water and Steam Piping and Assemblies ..................................................................................134
Water and Steam Schematics 4244SP2/SP3, 4244SP2 SM .........................................................136
Water Inlets 42044SR2 ...........................................................................................................138
Flushing Water Supply 4244WP2/WP3, 4244WP2 SM, 4244SP2/SP3, 4244SP2 SM .......................140
Servicing Air Cylinders .......................................................................................................142
Cooldown 4244SP2, 4244SP2 SM .............................................................................................144
Steam Inlet & Sparger 4244SP2, 4244SP2 SM, 6044SP2/SP3, 6044SP2 SM ..................................146
8”X10” Stainless Dump Valve 42044WR2/WR3/SR2/SR3; 60044WR2/WR3/SR2/SR3;
72044WR2/WR3/SR2/SR3 .........................................................................................148
Burket Steam Valve .............................................................................................................151
10 Pneumatic Piping and Assemblies...........................................................................................152
Pneumatic Schematic 4244SP2 ..............................................................................................153
Brake Air Cylinder ..............................................................................................................156
Staphairtrol 4244SP2, 4244SP2 SM...........................................................................................158
Figures
Figure 1 The Bolts in Milnor®Equipment..............................................................................14
Figure 2 Apply Threadlocker in a Blind Hole.........................................................................19
Figure 3 Apply Threadlocker in a Through Hole....................................................................20
Figure 4 Use heat for disassembly of fasteners with threadlocker..........................................20
Figure 5 A typical hydraulic brake system..............................................................................29
Figure 6 The Caliper Components ..........................................................................................32
Figure 7 Pumps Used to Remove Hydraulic Fluid Quickly....................................................34
Figure 8 Typical Tools to Remove Air (Bleed) Brakes and Used Hydraulic Fluid ................35
Figure 9 The Connection between the Brake Cylinder and the Air Cylinder .........................36
Figure 10 The Adjustment between the Brake Rod and the Air Cylinder ................................37
Figure 11 A Typical First and Second Brake on a Divided Cylinder Machine.........................39
Figure 12 Vibration Switch .......................................................................................................47
Figure 13 Exploded view of the caliper and repair kit components..........................................63
Contents

iv Pellerin Milnor Corporation
Figure 14 Examples of drives this instruction applies to: one or more V-belts, at-
tached V-belts and tooth belts ...................................................................................65
Figure 15 Pulley Groove Condition ..........................................................................................66
Figure 16 Pulley and Shaft Position..........................................................................................66
Figure 17 Run-out .....................................................................................................................67
Figure 18 Typical Pulley Assembly ..........................................................................................68
Figure 19 Types of Belt Damage...............................................................................................69
Figure 20 A Tension Mechanism that will not Change the Angle of the Pulleys .....................70
Figure 21 Some Pairs of Tension Mechanisms that Can Change the Angle of the
Pulleys.......................................................................................................................70
Figure 22 Use a straight edge, a string, or a laser to make sure that all pulleys are
in the same plane.......................................................................................................72
Figure 23 Use a level to make sure that the pulleys are at the same slope. ..............................73
Figure 24 Dial indicator used to find the axial and radial run-out of a pulley. .........................73
Figure 25 Cross Section View of Front and Rear Bearing Assemblies (Bearing
Assembly for 60" and 72" WED Shown. Others similar.)........................................75
Figure 26 Connection From Hydraulic Pump to Assist in Bearing Removal...........................76
Figure 27 Two Bearing Housing Guide Rods in Position.........................................................77
Figure 28 Bearing Housing Pulling Fixture in Position............................................................77
Figure 29 Installing Seals in Bearing Housing..........................................................................79
Figure 30 Installing Seal Sleeve in Bearing Housing ...............................................................79
Figure 31 Installing the Bearing Housing Setting Fixture onto Housing (42" ma-
chine shown) .............................................................................................................80
Figure 32 Pushing the Bearing Housing into the Shell (60" Rapid-load machine
shown).......................................................................................................................80
Figure 33 Tightening the Bearing Housing into the Shell (42" machine shown) .....................80
Figure 34 Measuring Bearing Unmounted Clearance (bridge for 42" machine
shown).......................................................................................................................82
Figure 35 Tightening the Bearing Lock nut (42" machine shown)...........................................84
Figure 36 Measuring the Mounted Internal Clearance of the Bearing (42" machine
shown).......................................................................................................................84
Figure 37 Hydro-cushion™ Upper Shaft and Adjusting Nuts ..................................................97
Figure 38 Shell Hanging for Divided Cylinder Machines (Left side view of
60044WE shown) .....................................................................................................98
Figure 39 Push-down Travel Adjustment: 42" Div-cyls (42" Staph Guard®) ..........................99
Figure 40 Ring Weldments......................................................................................................101
Figure 41 Using Threaded Rods..............................................................................................142
Figure 42 Ensuring Correct Piston Cup Shape........................................................................143
Tables
Table 1 Trademarks ................................................................................................................9
Table 2 Torque Values for Standard Fasteners with Maximum 5/16-inch Diameters and
No Lubricant ............................................................................................................14
Table 3 Torque Values for Standard Fasteners Larger Than 5/16-inch Diameters and
No Lubricant ............................................................................................................14
Table 4 Torque Values for Plated Fasteners with Maximum 5/16-inch Diameters and
No Lubricant ............................................................................................................15
Contents

Pellerin Milnor Corporation v
Table 5 Torque Values for Plated Fasteners Larger Than 5/16-inch Diameters and No
Lubricant ..................................................................................................................15
Table 6 Threadlocker by the Diameter of the Bolt (see below Note ) ..................................16
Table 7 Torque Values if You Apply LocTite 222 ................................................................16
Table 8 Torque Values if You Apply LocTite 242 ................................................................16
Table 9 Torque Values if You Apply LocTite 262 ................................................................17
Table 10 Torque Values if You Apply LocTite 272 (High-Temperature) ...............................17
Table 11 Torque Values if You Apply LocTite 277 ................................................................17
Table 12 Torque Values for Stainless Steel Fasteners 5/16-inch and Smaller ........................18
Table 13 Torque Values for Stainless Steel Fasteners Larger Than 5/16-inch .......................18
Table 14 Parts List—General Assembly 4244SP2 SM...............................................................27
Table 15 Parts List—Safety Placard Use and Placement 42031, 42044 SP2/SR2 & SP3/SR3
SINGLE MOTOR DRIVE...............................................................................................43
Table 16 Parts List—Safety Placard Use and Placement ISO 42031, 42044SP2/SR2 & SP3/
SR3 SINGLE MOTOR DRIVE ........................................................................................45
Table 17 Effect of Tripping Vibration Safety Switch .............................................................46
Table 18 Parts List—Vibration Safety Switch ........................................................................48
Table 19 Parts List—Drive Chart 4244SP2 SM (Single Motor).....................................................54
Table 20 Parts List—Drive Base 4244SP2 SM (Single Motor) ......................................................58
Table 21 Parts List—Jackshaft 4244SP2 SM (Single Motor) .........................................................61
Table 22 Parts List—Brake Assembly 4244WP2/WR2, 4244SP2/SR2 ..........................................63
Table 23 Typical Tools for Pulley and Belt Maintenance .......................................................70
Table 24 Table of Bearing Clearances ....................................................................................82
Table 25 Parts List—Main Bearing Assembly 42031, 42044 CP2/CP3, NP2/NP3, WP2/WP3,
SP2/SP3, DA2/DA3, DP2/DP3 ........................................................................................88
Table 26 Parts List—Autospot 4244SP2 SM..............................................................................91
Table 27 Parts List—Idler Shaft Bearing 42031, 42044SP2/SP3 & 4244SP2 SM............................93
Table 28 Hanging Dimensions ................................................................................................98
Table 29 Parts List—Hold Down Adjustment 6044SR2/SR3, 6044WR2/WR3, 72044SR2/SR3,
72044WR2/WR3 ........................................................................................................103
Table 30 Parts List—Pushdown 4244SP2 SM..........................................................................105
Table 31 Parts List—Suspension Cylinder Assemblies
42031,42044,52038,60044,72044 ...................................................................................107
Table 32 Parts List—Shell Doors 42031/42044CP2,NP2,WP2,WP3,SP2,SP3, 4244SP2 SM ............114
Table 33 Parts List—Door Latch ..........................................................................................116
Table 34 Parts List—Installation Door Switches 4244SP2, 4244SP2 SM ..................................117
Table 35 Parts List—Cylinder Assembly 42044WP2, NP2, CP2, SP2 ........................................119
Table 36 Parts List—Cylinder Doors 42031/42044 CP2,CP3,NP2,NP3,WP2,WP3,SP2,SP3,DA3;
4244WP2 SM,WP3 SM,SP2 SM ....................................................................................121
Table 37 Parts List—Excursion Switch 4244SP2 SM ..............................................................123
Table 38 Parts List—Air Chamber Level Switch 42044WR2,WR3,SR2,SR3; 6044WR2,WR3,
SR2, SR3; 72044WR2, WR3, SR2, SR3...........................................................................124
Table 39 Parts List—Temperature Probe 42044SR2, 42044WR2...............................................125
Table 40 Parts List—Peristaltic Connection 4244SP2, SP3, 4244SP2 SM ..................................129
Table 41 Parts List—Soap Chute 4244SP2/SP3, 4244SP2 SM ....................................................131
Table 42 Parts List—Supply Injector Assembly 4244WP2/WP3, 4244WP2 SM, 4244SP2/SP3,
4244SP2 SM ..............................................................................................................133
Table 43 Parts List—Water and Steam Schematics 4244SP2/SP3, 4244SP2 SM ........................137
Table 44 Parts List—Water Inlets 42044SR2 ..........................................................................139
Contents

vi Pellerin Milnor Corporation
Table 45 Parts List—Flushing Water Supply 4244WP2/WP3, 4244WP2 SM, 4244SP2/SP3,
4244SP2 SM...............................................................................................................141
Table 46 Parts List—Cooldown 4244SP2, 4244SP2 SM ............................................................145
Table 47 Parts List—Steam Inlet & Sparger 4244SP2, 4244SP2 SM, 6044SP2/SP3, 6044SP2
SM ...........................................................................................................................147
Table 48 Parts List—8”X10” Stainless Dump Valve 42044WR2/WR3/SR2/SR3; 60044WR2/
WR3/SR2/SR3; 72044WR2/WR3/SR2/SR3......................................................................149
Table 49 Parts List—Burket Steam Valve ............................................................................151
Table 50 Legend – Pneumatic Schematic 4244SP2.................................................................153
Table 51 Parts List—Pneumatic Schematic 4244SP2..............................................................155
Table 52 Parts List—Brake Air Cylinder .............................................................................157
Table 53 Parts List—Staphairtrol 4244SP2, 4244SP2 SM ..........................................................159
Contents

1 General Service Information
Pellerin Milnor Corporation 7

8Pellerin Milnor Corporation
BMP720097 / 19036 BRUUUM01.1 0000229985 A.3 D.6 12/5/19 11:43 AM Released
General Service Information

Pellerin Milnor Corporation 9
BNUUUM01 / 2019342 BNUUUM01 0000250121 B.3 1/2/20 2:14 PM Released
How to Get the Necessary Repair Components
BNUUUM01.C01 0000250120 A.3 B.3 1/2/20 2:14 PM Released
You can get components to repair your machine from the approved supplier where you got this
machine. Your supplier will usually have the necessary components in stock. You can also get
components from the Milnor®factory.
Tell the supplier the machine model and serial number and this data for each necessary
component:
• The component number from this manual
• The component name if known
• The necessary quantity
• The necessary transportation requirements
• If the component is an electrical component, give the schematic number if known.
• If the component is a motor or an electrical control, give the nameplate data from the used
component.
To write to the Milnor®factory:
Pellerin Milnor Corporation
Post Office Box 400
Kenner, LA 70063-0400
UNITED STATES
Telephone: [phone]
Fax: [phone]
Email: [e-mail]
BNUUUU02 / 2020152A BNUUUU02 0000158094 E.2 4/6/20 2:44 PM Released
Trademarks BNUUUU02.R01 0000158093 A.3 E.2 D.2 4/6/20 2:44 PM Released
These words are trademarks of Pellerin Milnor®Corporation and other entities:
Table 1. Trademarks
AutoSpot™ GreenFlex™ MilMetrix®PulseFlow®
CBW®GreenTurn™ MilTouch™ Ram Command™
Drynet™ Hydro-cushion™ MilTouch-EX™ RecircONE®
E-P Express®Mentor®MILRAIL®RinSave®
E-P OneTouch®Mildata®Miltrac™ SmoothCoil™
E-P Plus®Milnor®PBW™ Staph Guard®
Gear Guardian®
General Service Information

10 Pellerin Milnor Corporation
BNWVUS08 / 2020122 BNWVUS08 0000279016 A.2 3/16/20 3:40 PM Released
Safety — Divided Cylinder and Staph Guard®Washer-
Extractors BNWVUS08.C01 0000279015 A.3 A.2 3/16/20 3:40 PM Released
Safety Alert Messages—Internal Electrical and Mechanical
Hazards BNWVUS01.C03 0000235064 A.3 A.2 1/2/20 2:19 PM Released
The following are instructions about hazards inside the machine and in electrical enclosures.
WARNING: Electrocution and Electrical Burn Hazards — Contact with electric
power can kill or seriously injure you. Electric power is present inside the
cabinetry unless the main machine power disconnect is off.
�Do not unlock or open electric box doors.
�Do not remove guards, covers, or panels.
�Do not reach into the machine housing or frame.
�Keep yourself and others off of machine.
�Know the location of the main machine disconnect and use it in an emergency to re-
move all electric power from the machine.
WARNING: Entangle and Crush Hazards — Contact with moving components nor-
mally isolated by guards, covers, and panels, can entangle and crush your
limbs. These components move automatically.
�Do not remove guards, covers, or panels.
�Do not reach into the machine housing or frame.
�Keep yourself and others off of machine.
�Know the location of all emergency stop switches, pull cords, and/or kick plates and
use them in an emergency to stop machine motion.
Safety Alert Messages—External Mechanical Hazards
BNWVUS02.C03 0000235097 A.3 A.2 1/2/20 2:19 PM Released
The following are instructions about hazards around the front, sides, rear or top of the machine.
WARNING: Crush Hazards — Suspended machines only—Spaces between the shell
and housing can close and crush or pinch your limbs. The shell moves
within the housing during operation.
�Do not reach into the machine housing or frame.
�Keep yourself and others clear of movement areas and paths.
Safety Alert Messages—Cylinder and Processing Hazards
BNWVUS03.C03 0000235094 A.3 A.2 1/2/20 2:19 PM Released
The following are instructions about hazards related to the cylinder and laundering process.
General Service Information

Pellerin Milnor Corporation 11
WARNING: Crush Hazards — Contact with the turning cylinder can crush your limbs.
The cylinder will repel any object you try to stop it with, possibly causing
the object to strike or stab you. The turning cylinder is normally isolated
by the locked cylinder door.
�Do not attempt to open the door or reach into the cylinder until the cyl-
inder is stopped.
�Do not place any object in the turning cylinder.
�Do not operate the machine with a malfunctioning door interlock.
�Divided cylinder machines only—Keep yourself and others clear of cylinder and
goods during inching or Autospot operation.
�Do not operate the machine with malfunctioning two-hand manual controls.
WARNING: Confined Space Hazards — Confinement in the cylinder can kill or injure
you. Hazards include but are not limited to panic, burns, poisoning, suffo-
cation, heat prostration, biological contamination, electrocution, and
crushing.
�Do not attempt unauthorized servicing, repairs, or modification.
WARNING: Explosion and Fire Hazards — Flammable substances can explode or
ignite in the cylinder, drain trough, or sewer. The machine is designed for
washing with water, not any other solvent. Processing can cause solvent-
containing goods to give off flammable vapors.
�Do not use flammable solvents in processing.
�Do not process goods containing flammable substances. Consult with
your local fire department/public safety office and all insurance providers.
Safety Alert Messages—Unsafe Conditions
BNWVUS04.C01 0000235093 A.3 A.2 12/11/20 8:32 AM Released
Damage and Malfunction Hazards
BNWVUS04.C02 0000235092 A.3 A.2 12/11/20 8:32 AM Released
Hazards Resulting from Inoperative Safety Devices
BNWVUS04.C03 0000235091 A.3 A.2 A.4 12/11/20 8:32 AM Released
DANGER: Entangle and Sever Hazards — Cylinder door interlock—Operating the
machine with a malfunctioning door interlock can permit opening the door
when the cylinder is turning and/or starting the cycle with the door open,
exposing the turning cylinder.
�Do not operate the machine with any evidence of damage or
malfunction.
WARNING: Multiple Hazards — Operating the machine with an inoperative safety
device can kill or injure personnel, damage or destroy the machine, dam-
age property, and/or void the warranty.
General Service Information

12 Pellerin Milnor Corporation
�Do not tamper with or disable any safety device or operate the machine with a mal-
functioning safety device. Request authorized service.
WARNING: Electrocution and Electrical Burn Hazards — Electric box doors—Op-
erating the machine with any electric box door unlocked can expose high
voltage conductors inside the box.
�Do not unlock or open electric box doors.
WARNING: Entangle and Crush Hazards — Guards, covers, and panels—Operating
the machine with any guard, cover, or panel removed exposes moving
components.
�Do not remove guards, covers, or panels.
Hazards Resulting from Damaged Mechanical Devices
BNWVUS04.C04 0000235090 A.3 A.2 A.4 12/11/20 8:32 AM Released
WARNING: Multiple Hazards — Operating a damaged machine can kill or injure per-
sonnel, further damage or destroy the machine, damage property, and/or
void the warranty.
�Do not operate a damaged or malfunctioning machine. Request authorized service.
WARNING: Explosion Hazards — Cylinder—A damaged cylinder can rip apart dur-
ing extraction, puncturing the shell and discharging metal fragments at
high speed.
�Do not operate the machine with any evidence of damage or
malfunction.
WARNING: Explosion Hazards — Inner door latches (divided cylinder machines)—A
damaged or improperly seated latch can cause the inner door to open dur-
ing operation, damaging the cylinder and shell. A damaged cylinder can
rip apart during extraction, puncturing the shell and discharging metal frag-
ments at high speed.
�Ensure that the inner door is securely latched after loading and
unloading.
�Do not operate the machine with any evidence of damage or malfunction.
WARNING: Explosion Hazards — Clutch and speed switch (multiple motor ma-
chines)—A damaged clutch or speed switch can permit the low speed mo-
tor to engage during extract. This will over-speed the motor and pulleys
and can cause them to rip apart, discharging metal fragments at high speed.
�Stop the machine immediately if any of these conditions occur: • ab-
normal whining sound during extract • skidding sound as extract ends •
clutches remain engaged or re-engage during extract
General Service Information

Pellerin Milnor Corporation 13
Careless Use Hazards BNWVUS04.C05 0000235127 A.3 A.2 12/11/20 8:32 AM Released
Careless Operation Hazards—Vital Information for Operator Personnel (see also
operator hazards throughout manual) BNWVUS04.C06 0000235126 A.3 A.2 A.4 12/11/20 8:32 AM Released
WARNING: Multiple Hazards — Careless operator actions can kill or injure person-
nel, damage or destroy the machine, damage property, and/or void the
warranty.
�Do not tamper with or disable any safety device or operate the machine with a mal-
functioning safety device. Request authorized service.
�Do not operate a damaged or malfunctioning machine. Request authorized service.
�Do not attempt unauthorized servicing, repairs, or modification.
�Do not use the machine in any manner contrary to the factory instructions.
�Use the machine only for its customary and intended purpose.
�Understand the consequences of operating manually.
Careless Servicing Hazards—Vital Information for Service Personnel (see also
service hazards throughout manuals) BNWVUS04.C07 0000235125 A.3 A.2 A.4 12/11/20 8:32 AM Released
WARNING: Electrocution and Electrical Burn Hazards — Contact with electric
power can kill or seriously injure you. Electric power is present inside the
cabinetry unless the main machine power disconnect is off.
�Do not service the machine unless qualified and authorized. You must
clearly understand the hazards and how to avoid them.
�Abide by the current OSHA lockout/tagout standard when lockout/tag-
out is called for in the service instructions. Outside the USA, abide by the OSHA standard
in the absence of any other overriding standard.
WARNING: Entangle and Crush Hazards — Contact with moving components nor-
mally isolated by guards, covers, and panels, can entangle and crush your
limbs. These components move automatically.
�Do not service the machine unless qualified and authorized. You must
clearly understand the hazards and how to avoid them.
�Abide by the current OSHA lockout/tagout standard when lockout/tag-
out is called for in the service instructions. Outside the USA, abide by the OSHA standard
in the absence of any other overriding standard.
WARNING: Confined Space Hazards — Confinement in the cylinder can kill or injure
you. Hazards include but are not limited to panic, burns, poisoning, suffo-
cation, heat prostration, biological contamination, electrocution, and
crushing.
�Do not enter the cylinder until it has been thoroughly purged, flushed,
drained, cooled, and immobilized.
General Service Information

14 Pellerin Milnor Corporation
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Torque Requirements for Fasteners
BNUUUN02.C01 0000222451 A.3 B.3 1/2/20 2:14 PM Released
The document about the assembly gives the torque requirements for other fasteners. If fastener
torque specifications or threadlocker requirements in an assembly document are different
from this document, use the assembly document.
Figure 1. The Bolts in Milnor®Equipment
The Marks on Bolt Heads Legend
A...SAE Grades 1 and 2, ASTM A307, and stainless
steel
B...Grade BC, ASTM A354
C...SAE Grade 5, ASTM A449
D...SAE Grade 8 and ASTM A354 BD
Torque Values
BNUUUN02.C02 0000222449 A.3 B.3 1/2/20 2:14 PM Released
These tables give the standard dimension, grade, threadlocker, and torque requirements for fasten-
ers frequently used on Milnor®equipment.
NOTE: Data from the Pellerin Milnor®Corporation “Bolt Torque Specification” (bolt_
torque_milnor.xls/2002096).
Fasteners Made of Carbon Steel BNUUUN02.C03 0000222448 A.3 B.3 1/2/20 2:14 PM Released
Without a Threadlocker BNUUUN02.C04 0000222447 A.3 B.3 1/2/20 2:14 PM Released
Table 2. Torque Values for Standard Fasteners with Maximum 5/16-inch Diameters and No
Lubricant
Dimension
The Grade of the Bolt
Grade 2 Grade 5 Grade 8 Grade BC
Pound-Inches N-m Pound-Inches N-m Pound-Inches N-m Pound-Inches N-m
1/4 x 20 66 7 101 11 143 16 126 14
1/4 x 28 76 9 116 13 163 18 – –
5/16 x 18 136 15 209 24 295 33 258 29
5/16 x 24 150 17 232 26 325 37 – –
Table 3. Torque Values for Standard Fasteners Larger Than 5/16-inch Diameters and No Lubricant
Dimension
The Grade of the Bolt
Grade 2 Grade 5 Grade 8 Grade BC
Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m
3/8 x 16 20 27 31 42 44 59 38 52
3/8 x 24 23 31 35 47 50 68 – –
7/16 x 14 32 43 49 66 70 95 61 83
General Service Information

Pellerin Milnor Corporation 15
Table 3 Torque Values for Standard Fasteners Larger Than 5/16-inch Diameters and No Lubricant
(cont'd.)
Dimension
The Grade of the Bolt
Grade 2 Grade 5 Grade 8 Grade BC
Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m
7/16 x 20 36 49 55 75 78 105 – –
1/2 x 13 49 66 75 102 107 145 93 126
1/2 x 20 55 75 85 115 120 163 – –
9/16 x 12 70 95 109 148 154 209 134 182
9/16 x 18 78 106 121 164 171 232 – –
5/8 x 11 97 131 150 203 212 287 186 252
5/8 x 18 110 149 170 231 240 325 – –
3/4 x 10 172 233 266 361 376 510 329 446
3/14 x 16 192 261 297 403 420 569 – –
7/8 x 9 167 226 429 582 606 821 531 719
7/8 x 14 184 249 473 641 668 906 – –
1 x 8 250 339 644 873 909 1232 796 1079
1 x 12 274 371 704 954 994 1348 – –
1 x 14 281 381 723 980 1020 1383 – –
1 1/8 x 7 354 480 794 1077 1287 1745 1126 1527
1 1/8 x 12 397 538 891 1208 1444 1958 – –
1 1/4 x 7 500 678 1120 1519 1817 2464 1590 2155
1 1/4 x 12 553 750 1241 1682 2012 2728 – –
1 3/8 x 6 655 888 1469 1992 2382 3230 2085 2827
1 3/8 x 12 746 1011 1672 2267 2712 3677 – –
1 1/2 x 6 869 1178 1949 2642 3161 4286 2767 3751
1 1/2 x 12 979 1327 2194 2974 3557 4822 – –
Table 4. Torque Values for Plated Fasteners with Maximum 5/16-inch Diameters and No Lubricant
Dimension
The Grade of the Bolt
Grade 2 Grade 5 Grade 8 Grade BC
Pound-Inches N-m Pound-Inches N-m Pound-Inches N-m Pound-Inches N-m
1/4 x 20 49 6 76 9 107 12 95 11
1/4 x 28 56 6 88 10 122 14 – –
5/16 x 18 102 12 156 18 222 25 193 22
5/16 x 24 113 13 174 20 245 28 – –
Table 5. Torque Values for Plated Fasteners Larger Than 5/16-inch Diameters and No Lubricant
Dimension
The Grade of the Bolt
Grade 2 Grade 5 Grade 8 Grade BC
Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m
3/8 x 16 15 20 23 31 33 44 29 38
3/8 x 24 17 23 26 35 37 49 – –
7/16 x 14 24 32 37 50 52 71 46 61
7/16 x 20 27 36 41 55 58 78 – –
1/2 x 13 37 49 56 76 80 106 70 93
1/2 x 20 41 55 64 85 90 120 – –
9/16 x 12 53 70 81 110 115 153 101 134
9/16 x 18 59 79 91 122 128 174 – –
5/8 x 11 73 97 113 150 159 212 139 186
5/8 x 18 83 110 127 172 180 240 – –
3/4 x 10 129 173 200 266 282 376 246 329
3/14 x 16 144 192 223 297 315 420 – –
General Service Information

16 Pellerin Milnor Corporation
Table 5 Torque Values for Plated Fasteners Larger Than 5/16-inch Diameters and No Lubricant
(cont'd.)
Dimension
The Grade of the Bolt
Grade 2 Grade 5 Grade 8 Grade BC
Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m
7/8 x 9 125 166 322 430 455 606 398 531
7/8 x 14 138 184 355 474 501 668 – –
1 x 8 188 250 483 644 682 909 597 796
1 x 12 205 274 528 716 746 995 – –
1 x 14 210 280 542 735 765 1037 – –
1 1/8 x 7 266 354 595 807 966 1288 845 1126
1 1/8 x 12 298 404 668 890 1083 1444 – –
1 1/4 x 7 375 500 840 1120 1363 1817 1192 1590
1 1/4 x 12 415 553 930 1261 1509 2013 – –
1 3/8 x 6 491 655 1102 1470 1787 2382 1564 2085
1 3/8 x 12 559 758 1254 1672 2034 2712 – –
1 1/2 x 6 652 870 1462 1982 2371 3161 2075 2767
1 1/2 x 12 733 994 1645 2194 2668 3557 – –
With a Threadlocker BNUUUN02.C05 0000222446 A.3 B.3 1/2/20 2:14 PM Released
Table 6. Threadlocker by the Diameter of the Bolt (see below Note )
LocTite Product
Dimension
1/4-inch 1/4- to 5/8-inch 5/8- to 7/8-inch 1-inch +
LocTite 222 OK
LocTite 242 OK
LocTite 262 OK
LocTite 272 High temperature
LocTite 277 OK
NOTE: The acceptable bolt size ranges for various LocTite®threadlocking products is
the LocTite manufacturer’s general recommendation. Specific applications sometime re-
quire that a LocTite product is applied to a bolt size outside the ranges shown here. For
example, Milnor®specifies LocTite 242 for use on certain 1" bolt applications and has
confirmed this usage with the LocTite manufacturer. You may see variances such as this
in the documentation for specific machine assemblies.
Table 7. Torque Values if You Apply LocTite 222
Dimension
The Grade of the Bolt
Grade 2 Grade 5 Grade 8 Grade BC
Pound-Inches N-m Pound-Inches N-m Pound-Inches N-m Pound-Inches N-m
1/4 x 20 60 7 96 11 132 15 108 12
1/4 x 28 72 8 108 12 144 16 – –
Table 8. Torque Values if You Apply LocTite 242
Dimension
The Grade of the Bolt
Grade 2 Grade 5 Grade 8 Grade BC
Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m
5/16 x 18 11 15 17 23 25 34 22 30
5/16 x 24 13 18 19 26 27 37 27 37
3/8 x 16 20 27 31 42 44 60 38 52
General Service Information

Pellerin Milnor Corporation 17
Table 8 Torque Values if You Apply LocTite 242 (cont'd.)
Dimension
The Grade of the Bolt
Grade 2 Grade 5 Grade 8 Grade BC
Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m
3/8 x 24 23 31 35 47 50 68 – –
7/16 x 14 32 43 49 66 70 95 61 83
7/16 x 20 36 49 55 75 78 106 – –
1/2 x 13 49 66 75 102 107 145 93 126
1/2 x 20 55 75 85 115 120 163 – –
9/16 x 12 70 95 109 148 154 209 134 182
9/16 x 18 78 106 121 164 171 232 – –
5/8 x 11 97 132 150 203 212 287 186 252
5/8 x 18 110 149 170 230 240 325 – –
Table 9. Torque Values if You Apply LocTite 262
Dimension
The Grade of the Bolt
Grade 2 Grade 5 Grade 8 Grade BC
Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m
3/4 x 10 155 210 240 325 338 458 296 401
3/4 x 16 173 235 267 362 378 512 – –
7/8 x 9 150 203 386 523 546 740 477 647
7/8 x 14 165 224 426 578 601 815 – –
Table 10. Torque Values if You Apply LocTite 272 (High-Temperature)
Dimension
The Grade of the Bolt
Grade 2 Grade 5 Grade 8 Grade BC
Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m
1 x 8 350 475 901 1222 1272 1725 1114 1510
1 x 12 383 519 986 1337 1392 1887 – –
1 x 14 393 533 1012 1372 1428 1936 – –
1-1/8 x 7 496 672 1111 1506 1802 2443 1577 2138
1-1/8 x 12 556 754 1247 1691 2022 2741 – –
1-1/4 x 7 700 949 1568 2126 2544 3449 2226 3018
1-1/4 x 12 774 1049 1737 2355 2816 3818 – –
1-3/8 x 6 917 1243 2056 2788 3335 4522 2919 3958
1-3/8 x 12 1044 1415 2341 3174 3797 5148 – –
1-1/2 x 6 1217 1650 2729 3700 4426 6001 3873 5251
1-1/2 x 12 1369 1856 3071 4164 4980 6752 – –
Table 11. Torque Values if You Apply LocTite 277
Dimension
The Grade of the Bolt
Grade 2 Grade 5 Grade 8 Grade BC
Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m
1 x 8 325 441 837 1135 1181 1601 1034 1402
1 x 12 356 483 916 1242 1293 1753 – –
1 x 14 365 495 939 1273 1326 1798 – –
1-1/8 x 7 461 625 1032 1399 1674 2270 1464 1985
1-1/8 x 12 516 700 1158 1570 1877 2545 – –
1-1/4 x 7 650 881 1456 1974 2362 3202 2067 2802
1-1/4 x 12 719 975 1613 2187 2615 3545 – –
1-3/8 x 6 851 1154 1909 2588 3097 4199 2710 3674
1-3/8 x 12 970 1315 2174 2948 3526 4781 – –
General Service Information

18 Pellerin Milnor Corporation
Table 11 Torque Values if You Apply LocTite 277 (cont'd.)
Dimension
The Grade of the Bolt
Grade 2 Grade 5 Grade 8 Grade BC
Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m
1-1/2 x 6 1130 1532 2534 3436 4110 5572 3597 4877
1-1/2 x 12 1271 1723 2852 3867 4624 6269 – –
Stainless Steel Fasteners BNUUUN02.C06 0000222445 A.3 B.3 1/2/20 2:14 PM Released
Table 12. Torque Values for Stainless Steel Fasteners 5/16-inch and Smaller
Dimension
316 Stainless 18-8 Stainless 18-8 Stainless with Loctite 767
Pound-Inches N-m Pound-Inches N-m Pound-Inches N-m
1/4 x 20 79 9 76 9 45 5
1/4 x 28 100 11 94 11 56 6
5/16 x 18 138 16 132 15 79 9
5/16 x 24 148 17 142 16 85 10
Table 13. Torque Values for Stainless Steel Fasteners Larger Than 5/16-inch
Dimension
316 Stainless 18-8 Stainless 18-8 Stainless with Loctite 767
Pound-Feet N-m Pound-Feet N-m Pound-Feet N-m
3/8 x 16 21 28 20 27 12 16
3/8 x 24 23 31 22 29 13 18
7/16 x 14 33 44 31 42 19 25
7/16 x 20 35 47 33 45 20 27
1/2 x 13 45 61 43 58 26 35
1/2 x 20 47 64 45 61 27 37
9/16 x 12 59 81 57 77 34 46
9/16 x 18 66 89 63 85 38 51
5/8 x 11 97 131 93 125 56 75
5/8 x 18 108 150 104 141 62 84
3/4 x 10 132 179 128 173 77 104
3/4 x 16 130 176 124 168 75 101
7/8 x 9 203 275 194 263 116 158
7/8 x 14 202 273 193 262 116 157
1 x 8 300 406 287 389 172 233
1 x 14 271 367 259 351 156 211
1-1/8 x 7 432 586 413 560 248 336
1-1/8 x 12 408 553 390 529 234 317
1-1/4 x 7 546 740 523 709 314 425
1-1/4 x 12 504 683 480 651 288 390
1-1/2 x 6 930 1261 888 1204 533 722
1-1/2 x 12 732 992 703 953 422 572
General Service Information