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Milnor MCT12E5 Manual

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Published Manual Number/ECN: MPIMWTXXAE/2019082A
• Publishing System: TPAS2
• Access date: 02/18/2019
• Document ECNs: Latest
Installation and Service
MCT12E5, 16E5, 18E4
MWT12E5, 12X5, 12J5
MWT16E5, 16X5, 16J5
MWT18E4, 18X4, 18J6
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Table of Contents
MPIMWTXXAE/19082A
Page Description Document
1 Important Safety Instructions B2T2016038/2016424A
2 Safety—Rigid Washer Extractors BIUUUS27RU/20051111
7 Limited Standard Warranty BMP720097/2019036
8 How to Get the Necessary Repair Components BIUUUD19/20081231
9 Trademarks BNUUUU02/2017285A
10 Safety Placard Use and Placement - MCR12E5, MCR16E5,
MCR18E4, MCR27E5, MCR36E4, MCT12E5, MCT16E5,
MCT18E4, MCT27E5 BMP050019/2018484A
12 Safety Placard Use and Placement MWR12E5, MWR16E5,
MWR18E4, MWR18X4, MWR18J4, MWR27E5, MWR36J4,
MWT12E5, MWT16E5, MWT18E4, MWT18X4, MWT18J4,
MWT27E5 BMP050050/2018484A
14 Guards and Covers BMP160042/2016533A
16 About the Forces Transmitted by Milnor® Washer-extractors BIWUUI02/20001108
18 Installation Tag Guidelines - MCR & MCT Series Machines BNWCAI01/2018432A
20 Installation Tag Guidelines - MWR & MWT Series Machines BNWCAI02/2018425A
23 Prevent Damage from Chemical Supplies and Chemical
Systems BIWUUI03/2017353A
28 Handling and Setting Procedures for Rigid Mount
Washer-Extractors BIRUUI01AB/20050221
31 Service Connections BIRQVI01CU/20071203
35 1. Service and Maintenance
36 Preventive Maintenance BIIFUM02RC/20091027
41 Motor Maintenance BIUUUM03/2011433A
45 Torque Requirements for Fasteners BIUUUM04/20180109
53 2. Drive Assemblies
54 Drive Chart BMP050008/2016533A
57 Motor Mount BMP050004/2016533A
59 3. Bearing Assemblies
60 Bearing Assembly MCR/MCT12E5,16E5,18E4 ;
MWR/MWT12E/X/J5,16E/X/J5,18E/X/J4 BMP060001/2017033A
62 Bearing Assembly MWR18X6,J6; MWT18X8,J6 BMP100028/2017033A
65 4. Shell and Door Assemblies
66 Servicing the Door to Open it with Power Off or with a
Malfunctioning Door Lock BIRH3M02/20080731
71 Door Assembly and Installation MCT12E5,16E5,18E4;
MWT1212E/X/J, MWT16E/X/J5, MWT18E/X4, MWT18J6 BMP160041/2017033A
74 Door Lock Mechanism BMP160043/2018474A
Table of Contents, continued
MPIMWTXXAE/19082A
Page Description Document
77 Door Handle and Lock Actuator BMP070030/2016533A
81 5. Control and Sensing
82 Coin Acceptor & Vault BMP040093/2018484A
84 Level Switch BMP050006/2016533A
86 Vibration Safety Switch Adjustments MSSMA408BE/199273BV
88 Vibration Safety Switch BMP050009/2016533A
89 6. Chemical Supply
90 Soap Chute for Coin BMP060004/2018484A
93 Soap Chute for E-P One-Touch® BMP060005/2016533A
95 Soap Chute for E-P Express® and E-P Plus ® Controllers BMP060056/2016533A
97 7. Water and Drain
98 Water Inlets MCR/MCT12E5, MCR/MCT16E5,
MCR/MCT18E4 BMP050003/2016533A
100 Water Inlets MWR/MWT12E/X/J5, MWR/MWT16E/X/J5,
MWR/MWT18E/X4, MWR/MWT18J6 BMP060006/2016533A
102 Drain Installation BMP050005/2017033A
105 8. Dimensional Drawings
107 Dimensional Drawing - MCT12E5, MWT12X5 BDMWT12X5AE/2018125D
108 Dimensional Drawing - MCT16E5, MWT16X5 BDMWT16X5AE/2018125D
109 Dimensional Drawing - MCT18E4, MWT18E4 BDMWT18X4AE/2018413D
110 Dimensional Drawing - Pedestal for (1) MWT12E5/X5/J5 BDMWT12BS1AE/2017244D
111 Dimensional Drawing - Pedestal for (2) MWT12E5/X5/J5 BDMWT12BS2AE/2017244D
112 Dimensional Drawing - Pedestal for (4) MWT12E5/X5/J5 BDMWT12BS4AE/2017244D
113 Dimensional Drawing - Pedestal for (1) MCR16E5,
MWT16E5/X5/J5 BDMCRBK1AE/2017244D
115 Dimensional Drawing - Pedestal for (1)
MCR/MWR/MWT18E4,X4,J4,J6 BDMCRBL1AE/2017244D
116 Dimensional Drawing - Pedestal for (2)
MCR/MWR/MWT18E4,X4,J4,J6 BDMCRBL2AE/2017244D
117 Dimensional Drawing - Pedestal for (4)
MCR/MWT/MWT18E4,X4,J4,J6 BDMCRBL4AE/2017244D
R
R
Important Safety Instructions
B2t2016038/16424A
INSTALLERS / OWNER
OWNER / OPERATOR
WARNING: To reduce the risk of fire, electric shock, or injury to persons when
using your appliance, all users must follow basic precautions, including the
following:
1) Read all instructions before using the appliance.
2) Do not allow children to play on or in the appliance. Close supervision of children is
Necessary when the appliance is used near children.
3) Do not reach into the appliance if the tub or agitator is moving.
4) Do not tamper with controls.
GROUNDING INSTRUCTIONS: This appliance must be connected to a grounded
metal, permanent wiring system, or an equipment-grounding conductor must be run
with the circuit conductors and connected to the equipment-grounding terminal or
lead on the appliance.
GENERAL INSTRUCTIONS:
2) Do not install or store this appliance where it will be exposed to the weather.
3) Do not repair or replace any part of the appliance or attempt any servicing unless
specifically recommended in the user-maintenance instructions or in published
User-repair instructions that you understand and have the skills to carry out.
1) Before the appliance is removed from service or discarded, remove the door.
This envelope contains the user guides.
SAVE THESE INSTRUCTIONS
1
Safety—Rigid Washer Extractors
PELLERIN MILNOR CORPORATION
BIUUUS27 (Published) Book specs- Dates: 20051111 / 20051111 / 20060322 Lang: ENG01 Applic: RUU
Safety—Rigid Washer Extractors
1. General Safety Requirements—Vital Information for
Management Personnel[Document BIUUUS04]
Incorrect installation, neglected preventive maintenance, abuse, and/or improper repairs, or
changes to the machine can cause unsafe operation and personal injuries, such as multiple
fractures, amputations, or death. The owner or his selected representative (owner/user) is
responsible for understanding and ensuring the proper operation and maintenance of the machine.
The owner/user must familiarize himself with the contents of all machine instruction manuals.
The owner/user should direct any questions about these instructions to a Milnor® dealer or the
Milnor® Service department.
Most regulatory authorities (including OSHA in the USA and CE in Europe) hold the owner/user
ultimately responsible for maintaining a safe working environment. Therefore, the owner/user
must do or ensure the following:
• recognize all foreseeable safety hazards within his facility and take actions to protect his
personnel, equipment, and facility;
• work equipment is suitable, properly adapted, can be used without risks to health or safety,
and is adequately maintained;
• where specific hazards are likely to be involved, access to the equipment is restricted to those
employees given the task of using it;
• only specifically designated workers carry out repairs, modifications, maintenance, or
servicing;
• information, instruction, and training is provided;
• workers and/or their representatives are consulted.
Work equipment must comply with the requirements listed below. The owner/user must verify
that installation and maintenance of equipment is performed in such a way as to support these
requirements:
• control devices must be visible, identifiable, and marked; be located outside dangerous zones;
and not give rise to a hazard due to unintentional operation;
• control systems must be safe and breakdown/damage must not result in danger;
• work equipment is to be stabilized;
• protection against rupture or disintegration of work equipment;
• guarding, to prevent access to danger zones or to stop movements of dangerous parts before
the danger zones are reached. Guards to be robust; not give rise to any additional hazards; not
be easily removed or rendered inoperative; situated at a sufficient distance from the danger
zone; not restrict view of operating cycle; allow fitting, replacing, or maintenance by
restricting access to relevant area and without removal of guard/protection device;
• suitable lighting for working and maintenance areas;
• maintenance to be possible when work equipment is shut down. If not possible, then
protection measures to be carried out outside danger zones;
• work equipment must be appropriate for preventing the risk of fire or overheating; discharges
of gas, dust, liquid, vapor, other substances; explosion of the equipment or substances in it.
2
Safety—Rigid Washer Extractors
PELLERIN MILNOR CORPORATION
1.1. Laundr
y
Facilit
y
—Provide a supporting floor that is strong and rigid enough to support–with
a reasonable safety factor and without undue or objectionable deflection–the weight of the fully
loaded machine and the forces transmitted by it during operation. Provide sufficient clearance fo
r
machine movement. Provide any safety guards, fences, restraints, devices, and verbal and/or
posted restrictions necessary to prevent personnel, machines, or other moving machinery from
accessing the machine or its path. Provide adequate ventilation to carry away heat and vapors.
Ensure service connections to installed machines meet local and national safety standards,
especially regarding the electrical disconnect (see the National Electric Code). Prominently post
safety information, including signs showing the source of electrical disconnect.
1.2. Personnel—Inform personnel about hazard avoidance and the importance of care and
common sense. Provide personnel with the safety and operating instructions that apply to them.
Verify that personnel use proper safety and operating procedures. Verify that personnel
understand and abide by the warnings on the machine and precautions in the instruction manuals.
1.3. Safety Devices—Ensure that no one eliminates or disables any safety device on the machine
or in the facility. Do not allow machine to be used with any missing guard, cover, panel or door.
Service any failing or malfunctioning device before operating the machine.
1.4. Hazard Information—Important information on hazards is provided on the machine safety
placards, in the Safety Guide, and throughout the other machine manuals. Placards must be kept
clean so that the information is not obscured. They must be replaced immediately if lost or
damaged. The Safety Guide and other machine manuals must be available at all times to
the appropriate personnel. See the machine service manual for safety placard part numbers.
Contact the Milnor Parts department for replacement placards or manuals.
1.5. Maintenance—Ensure the machine is inspected and serviced in accordance with the norms of
good practice and with the preventive maintenance schedule. Replace belts, pulleys, brake
shoes/disks, clutch plates/tires, rollers, seals, alignment guides, etc. before they are severely
worn. Immediately investigate any evidence of impending failure and make needed repairs (e.g.,
cylinder, shell, or frame cracks; drive components such as motors, gear boxes, bearings, etc.,
whining, grinding, smoking, or becoming abnormally hot; bending or cracking of cylinder, shell,
frame, etc.; leaking seals, hoses, valves, etc.) Do not permit service or maintenance by
unqualified personnel.
2. Safety Alert Messages—Internal Electrical and Mechanical
Hazards[Document BIUUUS11]
The following are instructions about hazards inside the machine and in electrical enclosures.
WARNING 1 : Electrocution and Electrical Burn Hazards—Contact with electric powe
r
can kill or seriously injure you. Electric power is present inside the cabinetry unless the main
machine power disconnect is off.
• Do not unlock or open electric box doors.
• Do not remove guards, covers, or panels.
• Do not reach into the machine housing or frame.
• Keep yourself and others off of machine.
• Know the location of the main machine disconnect and use it in an emergency to remove
all electric power from the machine.
3
Safety—Rigid Washer Extractors
PELLERIN MILNOR CORPORATION
WARNING 2 : Entangle and Crush Hazards—Contact with moving components normally
isolated by guards, covers, and panels, can entangle and crush your limbs. These components
move automatically.
• Do not remove guards, covers, or panels.
• Do not reach into the machine housing or frame.
• Keep yourself and others off of machine.
• Know the location of all emergency stop switches, pull cords, and/or kick plates and use
them in an emergency to stop machine motion.
3. Safety Alert Messages—Cylinder and Processing Hazards
[Document BIUUUS13]
The following are instructions about hazards related to the cylinder and laundering process.
DANGER 3 : Entangle and Sever Hazards—Contact with goods being processed can
cause the goods to wrap around your body or limbs and dismember you. The goods are normally
isolated by the locked cylinder door.
• Do not attempt to open the door or reach into the cylinder until the cylinder is stopped.
• Do not touch goods inside or hanging partially outside the turning cylinder.
• Do not operate the machine with a malfunctioning door interlock.
• Know the location of all emergency stop switches, pull cords, and/or kick plates and use
them in an emergency to stop machine motion.
• Know the location of the main machine disconnect and use it in an emergency to remove
all electric power from the machine.
WARNING 4 : Crush Hazards—Contact with the turning cylinder can crush your limbs. The
cylinder will repel any object you try to stop it with, possibly causing the object to strike or stab
you. The turning cylinder is normally isolated by the locked cylinder door.
• Do not attempt to open the door or reach into the cylinder until the cylinder is stopped.
• Do not place any object in the turning cylinder.
• Do not operate the machine with a malfunctioning door interlock.
WARNING 5 : Confined Space Hazards—Confinement in the cylinder can kill or injure
you. Hazards include but are not limited to panic, burns, poisoning, suffocation, heat prostration,
biological contamination, electrocution, and crushing.
• Do not attempt unauthorized servicing, repairs, or modification.
WARNING 6 : Explosion and Fire Hazards—Flammable substances can explode or ignite
in the cylinder, drain trough, or sewer. The machine is designed for washing with water, not any
other solvent. Processing can cause solvent-containing goods to give off flammable vapors.
• Do not use flammable solvents in processing.
• Do not process goods containing flammable substances. Consult with your local fire
department/public safety office and all insurance providers.
4
Safety—Rigid Washer Extractors
PELLERIN MILNOR CORPORATION
4. Safety Alert Messages—Unsafe Conditions[Document BIUUUS14]
4.1. Damage and Malfunction Hazards
4.1.1. Hazards Resulting from Inoperative Safety Devices
DANGER 7 : Entangle and Sever Hazards—Cylinder door interlock—Operating the
machine with a malfunctioning door interlock can permit opening the door when the cylinder is
turning and/or starting the cycle with the door open, exposing the turning cylinder.
• Do not operate the machine with any evidence of damage or malfunction.
WARNING 8 : Multiple Hazards—Operating the machine with an inoperative safety device
can kill or injure personnel, damage or destroy the machine, damage property, and/or void the
warranty.
• Do not tamper with or disable any safety device or operate the machine with a
malfunctioning safety device. Request authorized service.
WARNING 9 : Electrocution and Electrical Burn Hazards—Electric box doors—
Operating the machine with any electric box door unlocked can expose high voltage conductors
inside the box.
• Do not unlock or open electric box doors.
WARNING 10 : Entangle and Crush Hazards—Guards, covers, and panels—Operating
the machine with any guard, cover, or panel removed exposes moving components.
• Do not remove guards, covers, or panels.
4.1.2. Hazards Resulting from Damaged Mechanical Devices
WARNING 11 : Multiple Hazards—Operating a damaged machine can kill or injure
personnel, further damage or destroy the machine, damage property, and/or void the warranty.
• Do not operate a damaged or malfunctioning machine. Request authorized service.
WARNING 12 : Explosion Hazards—Cylinder—A damaged cylinder can rip apart during
extraction, puncturing the shell and discharging metal fragments at high speed.
• Do not operate the machine with any evidence of damage or malfunction.
WARNING 13 : Explosion Hazards—Clutch and speed switch (multiple motor
machines)—A damaged clutch or speed switch can permit the low speed motor to engage during
extract. This will over-speed the motor and pulleys and can cause them to rip apart, discharging
metal fragments at high speed.
• Stop the machine immediately if any of these conditions occur: • abnormal whining sound
during extract • skidding sound as extract ends • clutches remain engaged or re-engage
during extract
5
Safety—Rigid Washer Extractors
PELLERIN MILNOR CORPORATION
4.2. Careless Use Hazards
4.2.1. Careless Operation Hazards—Vital Information for Operator Personnel
(
see also
operator hazards throughout manual)
WARNING 14 : Multiple Hazards—Careless operator actions can kill or injure personnel,
damage or destroy the machine, damage property, and/or void the warranty.
• Do not tamper with or disable any safety device or operate the machine with a
malfunctioning safety device. Request authorized service.
• Do not operate a damaged or malfunctioning machine. Request authorized service.
• Do not attempt unauthorized servicing, repairs, or modification.
• Do not use the machine in any manner contrary to the factory instructions.
• Use the machine only for its customary and intended purpose.
• Understand the consequences of operating manually.
4.2.2. Careless Servicing Hazards—Vital Information for Service Personnel (see also
service hazards throughout manuals)
WARNING 15 : Electrocution and Electrical Burn Hazards—Contact with electric
power can kill or seriously injure you. Electric power is present inside the cabinetry unless the
main machine power disconnect is off.
• Do not service the machine unless qualified and authorized. You must clearly understand
the hazards and how to avoid them.
• Abide by the current OSHA lockout/tagout standard when lockout/tagout is called for in
the service instructions. Outside the USA, abide by the OSHA standard in the absence of
any other overriding standard.
WARNING 16 : Entangle and Crush Hazards—Contact with moving components
normally isolated by guards, covers, and panels, can entangle and crush your limbs. These
components move automatically.
• Do not service the machine unless qualified and authorized. You must clearly understand
the hazards and how to avoid them.
• Abide by the current OSHA lockout/tagout standard when lockout/tagout is called for in
the service instructions. Outside the USA, abide by the OSHA standard in the absence of
any other overriding standard.
WARNING 17 : Confined Space Hazards—Confinement in the cylinder can kill or injure
you. Hazards include but are not limited to panic, burns, poisoning, suffocation, heat prostration,
biological contamination, electrocution, and crushing.
• Do not enter the cylinder until it has been thoroughly purged, flushed, drained, cooled,
and immobilized.
— End of BIUUUS27 —
6