Milnor System 7 User manual

Published Manual Number/ECN: MT30M4G1AE/92097N
• Publishing System: TPAS
• Access date: 10/16/2000
• Document ECN's: Exact
Technical Reference—
System 7 Washer Extractors
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Please Read
About the Manual Identifying Information on the Cover
The front cover displays pertinent identifying information for this manual. Most important, are
the published manual number (part number) /ECN (date code). Generally, when a replacement
manual is furnished, it will have the same published manual number, but the latest available
ECN. This provides the user with the latest information applicable to his machine. Similarly all
documents comprising the manual will be the latest available as of the date the manual was
printed, even though older ECN dates for those documents may be listed in the table of
contents.
When communicating with the Milnor factory regarding this manual, please also provide the
other identifying information shown on the cover, including the publishing system, access date,
and whether the document ECN’s are the latest available or exact.
References to Yellow Troubleshooting Pages
This manual may contain references to “yellow pages.” Although the pages containing
troubleshooting procedures are no longer printed on yellow paper, troubleshooting instructions, if
any, will be contained in the easily located “Troubleshooting” chapter or section. See the table of
contents.
Trademarks of Pellerin Milnor Corporation
The following, some of which may be used in this manual, are trademarks of Pellerin Milnor
Corporation:
Ampsaver®CBW®Gear Guardian®Milnet®Staph-Guard®
Autolint®Dye-Extractor®Hands-Off®Milnor®System 4®
Auto-Purge®Dyextractor®Hydro-Cushion®Miltrac System 7®
Autovac E-P Plus®Mildata®Miltron Totaltrol®
Comments and Suggestions
Help us to improve this manual by sending your comments to:
Pellerin Milnor Corporation
Attn: Technical Publications
P. O. Box 400
Kenner, LA 70063-0400
Fax: [phone]

Table of Contents
for MT30M4G1AE/92097N
System 7 Washer Extractors
Page Description Document/ECN
1 Addendum BMP900054/90327N
3 Warranty BMP720097/92732A
5 How to Order Parts BMP720097R/72332A
7 Section 1: Foreword
8 About the Documentation MSFD0804AE/88476V
9 Safety Precautions MSOP0501AE/84132V
11 Section 2: Installation
12 Facility Requirements MSIN0702AE/90046V
13 Handling and Setting Procedures MSIN0703AE/90061V
16 Service Connections and Adjustments MSIN0701AE/90373V
21 Dimensional Drawing - 30015 & 30020 Mxx, C4A BD30CWE1CE/92393D
22 Dimensional Drawing - 30015 & 30020 Mxx, C4A Options BD30CWE1CB/92393D
23 Section 3: Functional Description
24 Description of Drive Train MSFD0701AE/90373V
27 System 7 Microprocessor Hardware MSFD0801AE/89461V
29 System 7 Microprocessor Software MSFD0802AE/8946DV
35 Wash Programs for M4G, M5G, M6G with Three-
Compartment Flushing Supplies MSOP0803CE/90091V
37 Section 4: Operation
38 Normal Operation of System 7 Washer-Extractors MSOP0802AE/89372V
45 Section 5: Troubleshooting
46 Testing the Inputs, Outputs and Display on M4G,
M5G and M6G Washer Extractors MSTS0801AE/89462V
53 Section 6: Service and Maintenance
54 Preventive Maintenance/Lubrication MSSM0705AE/90066V
56 Drive Train Service MSSM0706AE/90061V
63 Replacing the Main Bearing Housing MSSM0708AE/90283V
67 Jackshaft Removal and Repair MSSM0709AE/88467V
70 How "Chemwait" Works in Milnor Mark I, II, III,
IV and V Microprocessor Washer-Extractor Controllers MSSM0248AE/9526BV
71 Section 7: Appendices
72 Fuse/Circuit Breaker and Wire Sizing MSSM0118AE/9330AV
74 External Fuse & Wire Sizes for Washer Extractors:
30015C4A, C4T, M4A, M4G, M4J, M4P, M4T BMP850034/95437V
75 External Fuse & Wire Sizes for Washer Extractors:
30015M6G, M6J, M6P, J4P BMP850035/98231V
76 External Fuse & Wire Sizes for Washer Extractors:
30020C4A, C4T, M4A, M4T, M5G, M5J, M5P,
30022C4A, C4T, M4A, M4T, M5G, M5J, M5P,
M5T BMP850038/97027V

B22FM900054/90327N
B22FM900054/90327N
BMP900054/90327N
1

2

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We warrant to the original purchaser that MILNOR machines including electronic
hardware/software (hereafter referred to as “equipment”), will be free from defects in material
and workmanship for a period of one year from the date of shipment from our factory with no
operating hour limitation. This warranty is contingent upon the equipment being installed,
operated and serviced as specified in the operating manual supplied with the equipment, and
operated under normal conditions by competent operators.
Providing we receive written notification of a warranted defect within 30 days of its discovery,
we will – at our option – repair or replace the defective part or parts, FOB our factory. We
retain the right to require inspection of the parts claimed defective in our factory prior to
repairing or replacing same. We will not be responsible, or in any way liable, for unauthorized
repairs or service to our equipment, and this warranty shall be void if the equipment is repaired
or altered in any way without MILNOR’s written consent.
Parts which require routine replacement due to normal wear – such as gaskets, contact points,
brake and clutch linings and similar parts – are not covered by this warranty, nor are parts
damaged by exposure to weather or to chemicals.
We reserve the right to make changes in the design and/or construction of our equipment
(including purchased components) without obligation to change any equipment previously
supplied.
ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON
THE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR
PURPOSE. MILNOR WILL NOT BE RESPONSIBLE FOR ANY COSTS OR DAMAGES
ACTUALLY INCURRED OR REQUIRED AS A RESULT OF: THE FAILURE OF ANY OTHER
PERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE OR OTHER HAZARD,
ACCIDENT, IMPROPER STORAGE, MISUSE, NEGLECT, POWER OR ENVIRONMENTAL
CONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY OTHER CAUSE BEYOND
THE NORMAL RANGE OF USE. REGARDLESS OF HOW CAUSED, IN NO EVENT SHALL
MILNOR BE LIABLE FOR SPECIAL, INDIRECT, PUNITIVE, LIQUIDATED, OR
CONSEQUENTIAL COSTS OR DAMAGES, OR ANY COSTS OR DAMAGES WHATSOEVER
WHICH EXCEED THE PRICE PAID TO MILNOR FOR THE EQUIPMENT IT SELLS OR
FURNISHES.
WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TO
ASSUME FOR US, ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTION
WITH THE SALE OR FURNISHING OF OUR EQUIPMENT TO ANY BUYER.
BMP720097
92732A
3

4

How to order repair parts
Repair parts may be ordered either from the authorized dealer who sold you this
machine, or directly from the MILNOR factory. In most cases, your dealer will
have these parts in stock.
When ordering parts, please be sure to give us the following information:
1. Model and serial number of the machine for which the parts are required
2. Part number
3. Name of the part
4. Quantity needed
5. Method of shipment desired
6. In correspondence regarding motors or electrical controls, please include all
nameplate data, including wiring diagram number and the make or
manufacturer of the motor or controls.
All parts will be shipped C.O.D. transportation charges collect only.
Please read this manual
It is strongly recommended that you read the installation and operating manual
before attempting to install or operate your machine. We suggest that this manual
be kept in your business office so that it will not become lost.
PELLERIN MILNOR CORPORATION
32%2;.(11(5/$86$
FAX: Administration 504/468-9307, Engineering 504/469-1849, Service 504/469-9777
BMP720097R
72332A
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6

Section 1
Foreword
7

8

MSOP0501AE/84132V (1 of 1)
9

10

Section 2
Installation
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