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Milnor 30015C4A User manual

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Published Manual Number/ECN: MAI30VXXAE/2016293A
• Publishing System: TPAS2
• Access date: 07/12/2016
• Document ECNs: Latest
Installation
30015 and 30022
Cxx, Jxx, Txx, Vxx Rigid
Washer-Extractors
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Table of Contents
MAI30VXXAE/16293A
Page Description Document
1 Limited Standard Warranty BMP720097/2008272A
2 How to Get the Necessary Repair Components BIUUUD19/20081231
3 Trademarks of Pellerin Milnor Corporation BIUUUD14/20140821
4 Safety—Rigid Washer Extractors BIUUUS27RU/20051111
9 About the Forces Transmitted by Milnor® Washer-extractors BIWUUI02/20001108
11 Understanding Tag Guidelines BIUUUI02RC/20160711
14 Understanding Tag Guidelines BIUUUI02RM/20160711
17 Avoiding Damage from Allied Remote Chemical Delivery
Systems BIWUUI03/20030306
23 1. Installation
24 Handling and Setting Procedures for Rigid Mount 30015 &
30022 Washer-Extractors MSIN0703BE/2001036V
28 Service Connections BIRQVI01AB/20050228
33 2. Dimensional Drawings
35 Dimensional Drawing - 30015C4E BD3015C4CE/2011413D
37 Dimensional Drawing - 30022C4E BD3022C4CE/2011413D
39 Dimensional Drawing - 30015V7J, T5E, T5J, & T5X BD3015V7BE/2011413D
40 Dimensional Drawing - 30015V7J, T5E & T5X (Options) BD3015V7BB/2002475D
41 Dimensional Drawing - 30022V6J, T5E, T5J & T5X BD3022V6BE/2011413D
42 Dimensional Drawing - 30022V6J, T5E & T5X (Options) BD3022V6BB/2006412D
43 Dimensional Drawing - 30022VRJ BD3022VRJAE/2013166D
44 Dimensional Drawing - 30022VRJ Options BD3022VRJAB/2013105D
45 Dimensional Drawing - 30022V8Z BD3022V8BE/2013395D
46 Dimensional Drawing - 30022V8Z Options BD3022V8BB/2013105D
47 Dimensional Drawing - 30015J4P BD3015J4AE/2001064D
48 Dimensional Drawing - 30015J4P (Options) BD3015J4AB/2001064D
49 Dimensional Drawing - Pedestal Base 3015V7J, 3022V6J,
3022T5 BD30VBASAE/2014044D
51 Dimensional Drawing - Pedestal Base 3022V8Z, 3022VRJ BD30V8ZBASAE/2013053D
PELLERIN MILNOR CORPORATION
LIMITED STANDARD WARRANTY
We warrant to the original purchaser that MILNOR machines including electronic
hardware/software (hereafter referred to as “equipment”), will be free from defects in material and
workmanship for a period of one year from the date of shipment (unless the time period is specifically
extended for certain parts pursuant to a specific MILNOR published extended warranty) from our
factory with no operating hour limitation. This warranty is contingent upon the equipment being
installed, operated and serviced as specified in the operating manual supplied with the equipment,
and operated under normal conditions by competent operators.
Providing we receive written notification of a warranted defect within 30 days of its discovery, we
will at our option repair or replace the defective part or parts, FOB our factory. We retain the right to
require inspection of the parts claimed defective in our factory prior to repairing or replacing same.
We will not be responsible, or in any way liable, for unauthorized repairs or service to our equipment,
and this warranty shall be void if the equipment is tampered with, modified, or abused, used for
purposes not intended in the design and construction of the machine, or is repaired or altered in any
way without MILNOR's written consent.
Parts damaged by exposure to weather, to aggressive water, or to chemical attack are not covered by
this warranty. For parts which require routine replacement due to normal wear such as gaskets,
contact points, brake and clutch linings, belts, hoses, and similar parts the warranty time period is 90
days.
We reserve the right to make changes in the design and/or construction of our equipment (including
purchased components) without obligation to change any equipment previously supplied.
ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON
THE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR
PURPOSE
. MILNOR WILL NOT BE RESPONSIBLE FOR ANY COSTS OR
DAMAGES ACTUALLY INCURRED OR REQUIRED AS A RESULT OF: THE FAILURE OF
ANY OTHER PERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE OR
OTHER HAZARD, ACCIDENT, IMPROPER STORAGE, MIS-USE, NEGLECT, POWER OR
ENVIRONMENTAL CONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY
OTHER CAUSE BEYOND THE NORMAL RANGE OF USE. REGARDLESS OF HOW
CAUSED, IN NO EVENT SHALL MILNOR BE LIABLE FOR SPECIAL, INDIRECT,
PUNITIVE, LIQUIDATED, OR CONSEQUENTIAL COSTS OR DAMAGES, OR ANY COSTS
OR DAMAGES WHATSOEVER WHICH EXCEED THE PRICE PAID TO MILNOR FOR THE
EQUIPMENT IT SELLS OR FURNISHES.
THE PROVISIONS ON THIS PAGE REPRESENT THE ONLY WARRANTY FROM MILNOR
AND NO OTHER WARRANTY OR CONDITIONS, STATUTORY OR OTHERWISE, SHALL
BE IMPLIED.
WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TO
ASSUME FOR US, ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTION
WITH THE SALE OR FURNISHING OF OUR EQUIPMENTTOANYBUYER.
OR ANY OTHER WARRANTY IMPLIED BY LAW INCLUDING BUT NOT
LIMITED TO REDHIBITION
BMP720097/2008272A
1
How to Get the Necessary Repair Components
PELLERIN MILNOR CORPORATION
BIUUUD19 (Published) Book specs- Dates: 20081231 / 20081231 / 20081231 Lang: ENG01 Applic: UUU
How to Get the Necessary Repair Components
This document uses Simplified Technical English.
Learn more at http://www.asd-ste100.org.
You can get components to repair your machine from the approved supplier where you got this
machine. Your supplier will usually have the necessary components in stock. You can also get
components from the Milnor®factory.
Tell the supplier the machine model and serial number and this data for each necessary component:
• The component number from this manual
• The component name if known
• The necessary quantity
• The necessary transportation requirements
• If the component is an electrical component, give the schematic number if known.
• If the component is a motor or an electrical control, give the nameplate data from the used
component.
To write to the Milnor factory:
Pellerin Milnor Corporation
Post Office Box 400
Kenner, LA 70063-0400
UNITED STATES
Telephone: 504-467-2787
Fax: 504-469-9777
Email: [email protected]
— End of BIUUUD19 —
2
Trademarks of Pellerin Milnor Corporation
PELLERIN MILNOR CORPORATION
BIUUUD14 (Published) Book specs- Dates: 20140821 / 20140821 / 20140821 Lang: ENG01 Applic: UUU
Trademarks of Pellerin Milnor Corporation
These words are trademarks of Pellerin Milnor Corporation:
Table 1: Trademarks
AutoSpot™
E-P Plus®
Linear Costa Master™
MilTouch™
Ram Command™
CBW®
ExactXtract®
Linear Costo™
MilTouch-EX™
RecircONE®
Drynet™
Gear Guardian®
Mentor®
Miltrac™
RinSave®
E-P Express®
GreenTurn™
Mildata®
MultiTrac™
SmoothCoil™
E-P OneTouch®
GreenFlex™
Milnor®
PBW™
Staph Guard®
Hydro-cushion™
MilMetrix®
PulseFlow®
— End of BIUUUD14 —
3
Safety—Rigid Washer Extractors
PELLERIN MILNOR CORPORATION
BIUUUS27 (Published) Book specs- Dates: 20051111 / 20051111 / 20060322 Lang: ENG01 Applic: RUU
Safety—Rigid Washer Extractors
1. General Safety Requirements—Vital Information for
Management Personnel [Document BIUUUS04]
Incorrect installation, neglected preventive maintenance, abuse, and/or improper repairs, or
changes to the machine can cause unsafe operation and personal injuries, such as multiple
fractures, amputations, or death. The owner or his selected representative (owner/user) is
responsible for understanding and ensuring the proper operation and maintenance of the machine.
The owner/user must familiarize himself with the contents of all machine instruction manuals.
The owner/user should direct any questions about these instructions to a Milnor® dealer or the
Milnor® Service department.
Most regulatory authorities (including OSHA in the USA and CE in Europe) hold the owner/user
ultimately responsible for maintaining a safe working environment. Therefore, the owner/user
must do or ensure the following:
• recognize all foreseeable safety hazards within his facility and take actions to protect his
personnel, equipment, and facility;
• work equipment is suitable, properly adapted, can be used without risks to health or safety,
and is adequately maintained;
• where specific hazards are likely to be involved, access to the equipment is restricted to those
employees given the task of using it;
• only specifically designated workers carry out repairs, modifications, maintenance, or
servicing;
• information, instruction, and training is provided;
• workers and/or their representatives are consulted.
Work equipment must comply with the requirements listed below. The owner/user must verify
that installation and maintenance of equipment is performed in such a way as to support these
requirements:
• control devices must be visible, identifiable, and marked; be located outside dangerous zones;
and not give rise to a hazard due to unintentional operation;
• control systems must be safe and breakdown/damage must not result in danger;
• work equipment is to be stabilized;
• protection against rupture or disintegration of work equipment;
• guarding, to prevent access to danger zones or to stop movements of dangerous parts before
the danger zones are reached. Guards to be robust; not give rise to any additional hazards; not
be easily removed or rendered inoperative; situated at a sufficient distance from the danger
zone; not restrict view of operating cycle; allow fitting, replacing, or maintenance by
restricting access to relevant area and without removal of guard/protection device;
• suitable lighting for working and maintenance areas;
• maintenance to be possible when work equipment is shut down. If not possible, then
protection measures to be carried out outside danger zones;
• work equipment must be appropriate for preventing the risk of fire or overheating; discharges
of gas, dust, liquid, vapor, other substances; explosion of the equipment or substances in it.
4
Safety—Rigid Washer Extractors
PELLERIN MILNOR CORPORATION
1.1. Laundr
y
Facilit
y
—Provide a supporting floor that is strong and rigid enough to support–with
a reasonable safety factor and without undue or objectionable deflection–the weight of the fully
loaded machine and the forces transmitted by it during operation. Provide sufficient clearance fo
r
machine movement. Provide any safety guards, fences, restraints, devices, and verbal and/or
posted restrictions necessary to prevent personnel, machines, or other moving machinery from
accessing the machine or its path. Provide adequate ventilation to carry away heat and vapors.
Ensure service connections to installed machines meet local and national safety standards,
especially regarding the electrical disconnect (see the National Electric Code). Prominently post
safety information, including signs showing the source of electrical disconnect.
1.2. Personnel—Inform personnel about hazard avoidance and the importance of care and
common sense. Provide personnel with the safety and operating instructions that apply to them.
Verify that personnel use proper safety and operating procedures. Verify that personnel
understand and abide by the warnings on the machine and precautions in the instruction manuals.
1.3. Safety Devices—Ensure that no one eliminates or disables any safety device on the machine
or in the facility. Do not allow machine to be used with any missing guard, cover, panel or door.
Service any failing or malfunctioning device before operating the machine.
1.4. Hazard Information—Important information on hazards is provided on the machine safety
placards, in the Safety Guide, and throughout the other machine manuals. Placards must be kept
clean so that the information is not obscured. They must be replaced immediately if lost or
damaged. The Safety Guide and other machine manuals must be available at all times to
the appropriate personnel. See the machine service manual for safety placard part numbers.
Contact the Milnor Parts department for replacement placards or manuals.
1.5. Maintenance—Ensure the machine is inspected and serviced in accordance with the norms of
good practice and with the preventive maintenance schedule. Replace belts, pulleys, brake
shoes/disks, clutch plates/tires, rollers, seals, alignment guides, etc. before they are severely
worn. Immediately investigate any evidence of impending failure and make needed repairs (e.g.,
cylinder, shell, or frame cracks; drive components such as motors, gear boxes, bearings, etc.,
whining, grinding, smoking, or becoming abnormally hot; bending or cracking of cylinder, shell,
frame, etc.; leaking seals, hoses, valves, etc.) Do not permit service or maintenance by
unqualified personnel.
2. Safety Alert Messages—Internal Electrical and Mechanical
Hazards [Document BIUUUS11]
The following are instructions about hazards inside the machine and in electrical enclosures.
WARNING 1 : Electrocution and Electrical Burn Hazards—Contact with electric powe
r
can kill or seriously injure you. Electric power is present inside the cabinetry unless the main
machine power disconnect is off.
• Do not unlock or open electric box doors.
• Do not remove guards, covers, or panels.
• Do not reach into the machine housing or frame.
• Keep yourself and others off of machine.
• Know the location of the main machine disconnect and use it in an emergency to remove
all electric power from the machine.
5
Safety—Rigid Washer Extractors
PELLERIN MILNOR CORPORATION
WARNING 2 : Entangle and Crush Hazards—Contact with moving components normally
isolated by guards, covers, and panels, can entangle and crush your limbs. These components
move automatically.
• Do not remove guards, covers, or panels.
• Do not reach into the machine housing or frame.
• Keep yourself and others off of machine.
• Know the location of all emergency stop switches, pull cords, and/or kick plates and use
them in an emergency to stop machine motion.
3. Safety Alert Messages—Cylinder and Processing Hazards
[Document BIUUUS13]
The following are instructions about hazards related to the cylinder and laundering process.
DANGER 3 : Entangle and Sever Hazards—Contact with goods being processed can
cause the goods to wrap around your body or limbs and dismember you. The goods are normally
isolated by the locked cylinder door.
• Do not attempt to open the door or reach into the cylinder until the cylinder is stopped.
• Do not touch goods inside or hanging partially outside the turning cylinder.
• Do not operate the machine with a malfunctioning door interlock.
• Know the location of all emergency stop switches, pull cords, and/or kick plates and use
them in an emergency to stop machine motion.
• Know the location of the main machine disconnect and use it in an emergency to remove
all electric power from the machine.
WARNING 4 : Crush Hazards—Contact with the turning cylinder can crush your limbs. The
cylinder will repel any object you try to stop it with, possibly causing the object to strike or stab
you. The turning cylinder is normally isolated by the locked cylinder door.
• Do not attempt to open the door or reach into the cylinder until the cylinder is stopped.
• Do not place any object in the turning cylinder.
• Do not operate the machine with a malfunctioning door interlock.
WARNING 5 : Confined Space Hazards—Confinement in the cylinder can kill or injure
you. Hazards include but are not limited to panic, burns, poisoning, suffocation, heat prostration,
biological contamination, electrocution, and crushing.
• Do not attempt unauthorized servicing, repairs, or modification.
WARNING 6 : Explosion and Fire Hazards—Flammable substances can explode or ignite
in the cylinder, drain trough, or sewer. The machine is designed for washing with water, not any
other solvent. Processing can cause solvent-containing goods to give off flammable vapors.
• Do not use flammable solvents in processing.
• Do not process goods containing flammable substances. Consult with your local fire
department/public safety office and all insurance providers.
6