Milnor 42 Series Operating manual

Published Manual Number/ECN: MQHD4M01U1/2015406A
• Publishing System: TPAS2
• Access date: 10/02/2015
• Document ECNs: Latest
42044SP2/SP3, SR2/SR3
42044WP2/WP3, WR2/WR3
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

MQHD4M01U1/15406A
1 1. English
3 Maintenance Guide—42-series, Divided Cylinder
Washer-extractor MQHD4M01EN/20120626
43 2. Deutsch
45 Wartung—Waschschleudermaschine mit geteilter Trommel
der Serie 42 MQHD4M01DE/20120626
85 3. Português
87 Manutenção —Série 42, Lavadora Extratora com Tambor
Dividido MQHD4M01PT/20120626

English 1
1

Published Manual Number: MQHD4M01EN
• Specified Date: 20120626
• As-of Date: 20120626
• Access Date: 20140710
• Depth: Detail
• Custom: n/a
• Applicability: HD4
• Language Code: ENG01, Purpose: publication, Format: 1colA
Maintenance Guide—
42-series, Divided
Cylinder
Washer-extractor
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063 - 0400, U.S.A.
3

Applicable Milnor®products by model number:
42044CP2 42044NP2 42044SP2 42044SP3 42044WP2 42044WP3
4

Table of Contents
PELLERIN MILNOR CORPORATION
Table of Contents
Sections Figures, Tables, and Supplements
Chapter 1. Machine Description, Identification, and
Certification
1.1. About This Milnor®Machine—42-series, Divided
Cylinder Washer-extractor (Document BIUUUF01)
1.1.1. Functional Description
1.1.2. Machine Identification Figure 1: Machine Data Plate
1.2. General Content of the EC-Declaration of Conformity
(Document BIWUUL01)
Chapter 2. Safety
2.1. Safety—Divided Cylinder and Staph-Guard®
Washer-Extractors (Document BIUUUS27)
2.1.1. General Safety Requirements—Vital Information for
Management Personnel (Document BIUUUS04)
2.1.1.1. Laundry Facility
2.1.1.2. Personnel
2.1.1.3. Safety Devices
2.1.1.4. Hazard Information
2.1.1.5. Maintenance
2.1.2. Safety Alert Messages—Internal Electrical and
Mechanical Hazards (Document BIUUUS11)
2.1.3. Safety Alert Messages—External Mechanical Hazards
(Document BIUUUS12)
2.1.4. Safety Alert Messages—Cylinder and Processing
Hazards (Document BIUUUS13)
2.1.5. Safety Alert Messages—Unsafe Conditions (Document
BIUUUS14)
2.1.5.1. Damage and Malfunction Hazards
2.1.5.1.1. Hazards Resulting from Inoperative Safety
Devices
2.1.5.1.2. Hazards Resulting from Damaged Mechanical
Devices
2.1.5.2. Careless Use Hazards
2.1.5.2.1. Careless Operation Hazards—Vital Information
for Operator Personnel (see also operator hazards
throughout manual)
2.1.5.2.2. Careless Servicing Hazards—Vital Information
for Service Personnel (see also service hazards
throughout manuals)
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Table of Contents
PELLERIN MILNOR CORPORATION
Sections Figures, Tables, and Supplements
2.2. Prevent Damage From Chemical Supplies and Chemical
Systems (Document BIWUUI06)
2.2.1. How Chemical Supplies Can Cause Damage
2.2.1.1. Dangerous Chemical Supplies and Wash Formulas
2.2.1.2. Incorrect Configuration or Connection of Equipment Figure 2: Incorrect Configurations That
Let the Chemical Supply Go In the
Machine by a Siphon
Figure 3: Incorrect Configurations That
Let the Chemical Supply Go In the
Machine by Gravity
2.2.2. Equipment and Procedures That Can Prevent Damage
2.2.2.1. Use the Chemical Manifold Supplied. Figure 4: Examples of Manifolds for
Chemical Tubes. Your equipment can
look different.
2.2.2.2. Close the line.
2.2.2.3. Do not let a vacuum occur.
2.2.2.4. Flush the chemical tube with water.
2.2.2.5. Put the chemical tube fully below the machine inlet. Figure 5: A Configuration that Prevents
Flow in the Machine When the Pump
is Off (if the chemical tube and tank
have no pressure)
2.2.2.6. Prevent leaks.
Chapter 3. Routine Maintenance
3.1. Routine Maintenance—42-series, Divided Cylinder
Washer-extractor (Document BIUUUM09)
3.1.1. How To Show the Maintenance On a Calendar Table 1: Where to Put Marks On a
Calendar
3.1.2. Maintenance Summary Table 2: Guards and Related Components
Table 3: Filters, Screens, and Sensitive
Components
Table 4: Fluid Containers
Table 5: Components that Become Worn
Table 6: Bearings and Bushings. See Table
7 for Motors.
Table 7: Motor Grease Schedule. Use the
data in Section 3.1.4.2 to complete this
table.
Table 8: Mechanisms and Settings
3.1.3. How to Remove Contamination Table 9: Contamination Types, Cleaning
Agents, and Procedures
3.1.4. Lubricant Identification and Procedures Table 10: Lubricant Identification
3.1.4.1. Grease Gun Procedures
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Table of Contents
PELLERIN MILNOR CORPORATION
Sections Figures, Tables, and Supplements
3.1.4.2. Procedures for Motors Figure 6: Motor Grease Maintenance
Conditions
Table 11: Motor Grease Intervals and
Quantities. Use grease EM (Table 10)
3.1.5. Maintenance Components—Machines and Controls
Group (Document BIUUUM10) Supplement 1: How to Examine Belts and Pulleys
Figure 7: Belt and Pulley Conditions To
Look For. See Supplement 1.
Figure 8: Electric Box and Inverter. These
are examples. Your machine can look
different.
Figure 9: Chemical Inlet Manifolds for
Chemical Pump Systems. See caution
statement 26 . These are examples.
Your machine can look different.
Figure 10: Soap Chute and Optional
5-compartment Supply Injector.
These are examples. Your machine
can look different.
Figure 11: Air Tube for the Water Level
Sensor. These are examples. Your
machine can look different.
Figure 12: Steam Inlet Strainer. These are
examples. Your machine can look
different.
Figure 13: Compressed Air Inlet Strainers.
These are examples. Your machine
can look different.
Supplement 2: How to Examine
Compressed Air Mechanisms
Figure 14: Compressed Air Mechanisms.
These are examples. Your machine
can look different.
Figure 15: Proximity Switches These are
examples. Your machine can look
different.
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Table of Contents
PELLERIN MILNOR CORPORATION
Sections Figures, Tables, and Supplements
3.1.6. Maintenance Components—Large Extractors (Document
BIWUUM03) Figure 16: Grease Ports for Drive
Bearings—42044WP_ and 42044SP_
Models
Figure 17: Grease ports for Shell
Doors—Divided Cylinder Models (one
or two outer doors)
Figure 18: Cylinder Door Latches
Figure 19: Air Tight Staph
Barriers—42044SP_, 60044SP_, and
72044SP_ Models
Supplement 3: About the Push-down
System On Divided Cylinder Models
Supplement 4: Hydrocushion™Oil
Maintenance
Figure 20: Grease Ports, Oil Ports, and
Approximate Oil Capacity for
Hydrocushion™Cylinders
Supplement 5: How to Do a Test of the
Mechanical Brake
Figure 21: Example of Disk Brake. Your
machine can look different.
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Chapter 1. Machine Description, Identification, and Certification
PELLERIN MILNOR CORPORATION
Chapter 1
Machine Description, Identification,
and Certification
BIUUUF01 (Published) Book specs- Dates: 20120626 / 20120626 / 20140710 Lang: ENG01 Applic: HD4
1.1. About This Milnor®Machine—42-series, Divided Cylinder
Washer-extractor
This manual applies to the Milnor products whose model numbers are listed inside the front cover
and which are in the families of machines defined below.
1.1.1. Functional Description
Washer-extractors wash linen using water and nonvolatile chemicals and remove excess water
by centrifugal force.
42-series, Divided Cylinder Washer-extractor models are suspended washer-extractors with a
42 inch (1067 mm) diameter, walled cylinder for processing separate loads simultaneously.
42-series Staph Guard®models are front-loaded and rear-unloaded for use in soil-side/clean-side
barrier applications.
1.1.2. Machine Identification
Find the model number and other data for your machine on the machine data plate affixed to the
machine. See the figure that follows.
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Chapter 1. Machine Description, Identification, and Certification
PELLERIN MILNOR CORPORATION
Figure 1: Machine Data Plate
View of Data Plate (English text shown) Legend
.
1. Model number. See
inside the front cover of
this manual.
2. Data that uniquely
identifies your machine
3. Cylinder maximum
rotation speed in
revolutions per minute, if
applicable
4. Cylinder volume in the
units of measure shown,
if applicable
5. Piped utility requirements
6. Hydraulic oil pressure, if
applicable
7. Electrical requirements
8. Part number for
multi-unit machine, if
applicable.
— End of BIUUUF01 —
BIWUUL01 (Published) Book specs- Dates: 20120626 / 20120626 / 20140710 Lang: ENG01 Applic: HD4
1.2. General Content of the EC-Declaration of Conformity
Manufacturer: Pellerin Milnor Corporation
Hereby we declare under our sole responsibility that the machinery
Type (see the declaration for your machine)
Serial no (see the declaration for your machine)
Manufacturing date (see the declaration for your machine)
is in conformity with the provisions of
2006/42/EC (17 May 2006) - Machinery
2004/108/EC (15 December 2004) - Electromechanical compatibility
2006/95/EC (12 December 2006) - Low voltage
Pellerin Milnor Corporation certifies that the machine(s) listed above, manufactured in Kenner,
Louisiana, 70063, USA conform(s) as stipulated by schedule of verification of
ISO 10472-1:1997 - Safety requirements for industrial laundry machinery - Part 1: Common
requirements
ISO 10472-2:1997 - Safety requirements for industrial laundry machinery - Part 2: Washing
machines and washer-extractors
ISO 13857:2008 - Safety of machinery - Safety distances to prevent hazard zones being
reached by upper and lower limbs
EN 61000-6-3:2007/A1:2011 - Emission standard for residential, commercial and
light-industrial environments
EN 61000-6-4:2007/A1:2011 - Emission standard for industrial environments
EN 60204-1:2006/A1:2009 - Safety of machinery - Electrical equipment of machines, Part
One, General requirements.
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Chapter 1. Machine Description, Identification, and Certification
PELLERIN MILNOR CORPORATION
Safety compliance to the standard is described in detail in MILNOR manual (see the declaration
for your machine).
This letter confirms that the machine(s) only meets the required aforementioned standards. It is
the responsibility of the installer/owner of the machine(s) to ensure compliance with all
requirements for on-site preparation, installation, and operation.
Our conformance to the above listed standards is certified with exceptions listed in MILNOR
Conformance Report (see the declaration for your machine).
Place Kenner, Louisiana, 70063, USA
Date of first issue of above mentioned machine type
Signature Kenneth W. Gaulter Engineering Manager
Signature Russell H. Poy Vice President, Engineering
— End of BIWUUL01 —
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Chapter 2. Safety
PELLERIN MILNOR CORPORATION
Chapter 2
Safety
BIUUUS27 (Published) Book specs- Dates: 20120626 / 20120626 / 20140710 Lang: ENG01 Applic: HD4
2.1. Safety—Divided Cylinder and Staph-Guard® Washer-Extractors
2.1.1. General Safety Requirements—Vital Information for
Management Personnel[Document BIUUUS04]
Incorrect installation, neglected preventive maintenance, abuse, and/or improper repairs, or
changes to the machine can cause unsafe operation and personal injuries, such as multiple
fractures, amputations, or death. The owner or his selected representative (owner/user) is
responsible for understanding and ensuring the proper operation and maintenance of the machine.
The owner/user must familiarize himself with the contents of all machine instruction manuals.
The owner/user should direct any questions about these instructions to a Milnor® dealer or the
Milnor® Service department.
Most regulatory authorities (including OSHA in the USA and CE in Europe) hold the owner/user
ultimately responsible for maintaining a safe working environment. Therefore, the owner/user
must do or ensure the following:
• recognize all foreseeable safety hazards within his facility and take actions to protect his
personnel, equipment, and facility;
• work equipment is suitable, properly adapted, can be used without risks to health or safety,
and is adequately maintained;
• where specific hazards are likely to be involved, access to the equipment is restricted to those
employees given the task of using it;
• only specifically designated workers carry out repairs, modifications, maintenance, or
servicing;
• information, instruction, and training is provided;
• workers and/or their representatives are consulted.
Work equipment must comply with the requirements listed below. The owner/user must verify
that installation and maintenance of equipment is performed in such a way as to support these
requirements:
• control devices must be visible, identifiable, and marked; be located outside dangerous zones;
and not give rise to a hazard due to unintentional operation;
• control systems must be safe and breakdown/damage must not result in danger;
• work equipment is to be stabilized;
• protection against rupture or disintegration of work equipment;
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Chapter 2. Safety
PELLERIN MILNOR CORPORATION
• guarding, to prevent access to danger zones or to stop movements of dangerous parts before
the danger zones are reached. Guards to be robust; not give rise to any additional hazards; not
be easily removed or rendered inoperative; situated at a sufficient distance from the danger
zone; not restrict view of operating cycle; allow fitting, replacing, or maintenance by
restricting access to relevant area and without removal of guard/protection device;
• suitable lighting for working and maintenance areas;
• maintenance to be possible when work equipment is shut down. If not possible, then
protection measures to be carried out outside danger zones;
• work equipment must be appropriate for preventing the risk of fire or overheating; discharges
of gas, dust, liquid, vapor, other substances; explosion of the equipment or substances in it.
2.1.1.1. Laundry Facility—Provide a supporting floor that is strong and rigid enough to support–with
a reasonable safety factor and without undue or objectionable deflection–the weight of the fully
loaded machine and the forces transmitted by it during operation. Provide sufficient clearance for
machine movement. Provide any safety guards, fences, restraints, devices, and verbal and/or
posted restrictions necessary to prevent personnel, machines, or other moving machinery from
accessing the machine or its path. Provide adequate ventilation to carry away heat and vapors.
Ensure service connections to installed machines meet local and national safety standards,
especially regarding the electrical disconnect (see the National Electric Code). Prominently post
safety information, including signs showing the source of electrical disconnect.
2.1.1.2. Personnel—Inform personnel about hazard avoidance and the importance of care and
common sense. Provide personnel with the safety and operating instructions that apply to them.
Verify that personnel use proper safety and operating procedures. Verify that personnel
understand and abide by the warnings on the machine and precautions in the instruction manuals.
2.1.1.3. Safety Devices—Ensure that no one eliminates or disables any safety device on the machine
or in the facility. Do not allow machine to be used with any missing guard, cover, panel or door.
Service any failing or malfunctioning device before operating the machine.
2.1.1.4. Hazard Information—Important information on hazards is provided on the machine safety
placards, in the Safety Guide, and throughout the other machine manuals. Placards must be kept
clean so that the information is not obscured. They must be replaced immediately if lost or
damaged. The Safety Guide and other machine manuals must be available at all times to
the appropriate personnel. See the machine service manual for safety placard part numbers.
Contact the Milnor Parts department for replacement placards or manuals.
2.1.1.5. Maintenance—Ensure the machine is inspected and serviced in accordance with the norms of
good practice and with the preventive maintenance schedule. Replace belts, pulleys, brake
shoes/disks, clutch plates/tires, rollers, seals, alignment guides, etc. before they are severely
worn. Immediately investigate any evidence of impending failure and make needed repairs (e.g.,
cylinder, shell, or frame cracks; drive components such as motors, gear boxes, bearings, etc.,
whining, grinding, smoking, or becoming abnormally hot; bending or cracking of cylinder, shell,
frame, etc.; leaking seals, hoses, valves, etc.) Do not permit service or maintenance by
unqualified personnel.
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Chapter 2. Safety
PELLERIN MILNOR CORPORATION
2.1.2. Safety Alert Messages—Internal Electrical and Mechanical
Hazards[Document BIUUUS11]
The following are instructions about hazards inside the machine and in electrical enclosures.
WARNING 1 : Electrocution and Electrical Burn Hazards—Contact with electric
power can kill or seriously injure you. Electric power is present inside the cabinetry unless the
main machine power disconnect is off.
• Do not unlock or open electric box doors.
• Do not remove guards, covers, or panels.
• Do not reach into the machine housing or frame.
• Keep yourself and others off of machine.
• Know the location of the main machine disconnect and use it in an emergency to remove
all electric power from the machine.
WARNING 2 : Entangle and Crush Hazards—Contact with moving components
normally isolated by guards, covers, and panels, can entangle and crush your limbs. These
components move automatically.
• Do not remove guards, covers, or panels.
• Do not reach into the machine housing or frame.
• Keep yourself and others off of machine.
• Know the location of all emergency stop switches, pull cords, and/or kick plates and use
them in an emergency to stop machine motion.
2.1.3. Safety Alert Messages—External Mechanical Hazards[Document
BIUUUS12]
The following are instructions about hazards around the front, sides, rear or top of the machine.
WARNING 3 : Crush Hazards—Suspended machines only—Spaces between the shell and
housing can close and crush or pinch your limbs. The shell moves within the housing during
operation.
• Do not reach into the machine housing or frame.
• Keep yourself and others clear of movement areas and paths.
2.1.4. Safety Alert Messages—Cylinder and Processing Hazards
[Document BIUUUS13]
The following are instructions about hazards related to the cylinder and laundering process.
WARNING 4 : Crush Hazards—Contact with the turning cylinder can crush your limbs.
The cylinder will repel any object you try to stop it with, possibly causing the object to strike or
stab you. The turning cylinder is normally isolated by the locked cylinder door.
• Do not attempt to open the door or reach into the cylinder until the cylinder is stopped.
• Do not place any object in the turning cylinder.
• Do not operate the machine with a malfunctioning door interlock.
• Divided cylinder machines only—Keep yourself and others clear of cylinder and goods
during inching or Autospot operation.
• Do not operate the machine with malfunctioning two-hand manual controls.
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Chapter 2. Safety
PELLERIN MILNOR CORPORATION
WARNING 5 : Confined Space Hazards—Confinement in the cylinder can kill or injure
you. Hazards include but are not limited to panic, burns, poisoning, suffocation, heat prostration,
biological contamination, electrocution, and crushing.
• Do not attempt unauthorized servicing, repairs, or modification.
WARNING 6 : Explosion and Fire Hazards—Flammable substances can explode or
ignite in the cylinder, drain trough, or sewer. The machine is designed for washing with water,
not any other solvent. Processing can cause solvent-containing goods to give off flammable
vapors.
• Do not use flammable solvents in processing.
• Do not process goods containing flammable substances. Consult with your local fire
department/public safety office and all insurance providers.
2.1.5. Safety Alert Messages—Unsafe Conditions[Document BIUUUS14]
2.1.5.1. Damage and Malfunction Hazards
2.1.5.1.1. Hazards Resulting from Inoperative Safety Devices
DANGER 7 : Entangle and Sever Hazards—Cylinder door interlock—Operating the
machine with a malfunctioning door interlock can permit opening the door when the cylinder is
turning and/or starting the cycle with the door open, exposing the turning cylinder.
• Do not operate the machine with any evidence of damage or malfunction.
WARNING 8 : Multiple Hazards—Operating the machine with an inoperative safety device
can kill or injure personnel, damage or destroy the machine, damage property, and/or void the
warranty.
• Do not tamper with or disable any safety device or operate the machine with a
malfunctioning safety device. Request authorized service.
WARNING 9 : Electrocution and Electrical Burn Hazards—Electric box
doors—Operating the machine with any electric box door unlocked can expose high voltage
conductors inside the box.
• Do not unlock or open electric box doors.
WARNING 10 : Entangle and Crush Hazards—Guards, covers, and panels—Operating
the machine with any guard, cover, or panel removed exposes moving components.
• Do not remove guards, covers, or panels.
2.1.5.1.2. Hazards Resulting from Damaged Mechanical Devices
WARNING 11 : Multiple Hazards—Operating a damaged machine can kill or injure
personnel, further damage or destroy the machine, damage property, and/or void the warranty.
• Do not operate a damaged or malfunctioning machine. Request authorized service.
WARNING 12 : Explosion Hazards—Cylinder—A damaged cylinder can rip apart during
extraction, puncturing the shell and discharging metal fragments at high speed.
• Do not operate the machine with any evidence of damage or malfunction.
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Chapter 2. Safety
PELLERIN MILNOR CORPORATION
WARNING 13 : Explosion Hazards—Inner door latches (divided cylinder machines)—A
damaged or improperly seated latch can cause the inner door to open during operation, damaging
the cylinder and shell. A damaged cylinder can rip apart during extraction, puncturing the shell
and discharging metal fragments at high speed.
• Ensure that the inner door is securely latched when loading and unloading.
• Do not operate the machine with any evidence of damage or malfunction.
WARNING 14 : Explosion Hazards—Clutch and speed switch (multiple motor
machines)—A damaged clutch or speed switch can permit the low speed motor to engage during
extract. This will over-speed the motor and pulleys and can cause them to rip apart, discharging
metal fragments at high speed.
• Stop the machine immediately if any of these conditions occur: • abnormal whining sound
during extract • skidding sound as extract ends • clutches remain engaged or re-engage
during extract
2.1.5.2. Careless Use Hazards
2.1.5.2.1. Careless Operation Hazards—Vital Information for Operator Personnel (see also
operator hazards throughout manual)
WARNING 15 : Multiple Hazards—Careless operator actions can kill or injure personnel,
damage or destroy the machine, damage property, and/or void the warranty.
• Do not tamper with or disable any safety device or operate the machine with a
malfunctioning safety device. Request authorized service.
• Do not operate a damaged or malfunctioning machine. Request authorized service.
• Do not attempt unauthorized servicing, repairs, or modification.
• Do not use the machine in any manner contrary to the factory instructions.
• Use the machine only for its customary and intended purpose.
• Understand the consequences of operating manually.
2.1.5.2.2. Careless Servicing Hazards—Vital Information for Service Personnel (see also
service hazards throughout manuals)
WARNING 16 : Electrocution and Electrical Burn Hazards—Contact with electric
power can kill or seriously injure you. Electric power is present inside the cabinetry unless the
main machine power disconnect is off.
• Do not service the machine unless qualified and authorized. You must clearly understand
the hazards and how to avoid them.
• Abide by the current OSHA lockout/tagout standard when lockout/tagout is called for in
the service instructions. Outside the USA, abide by the OSHA standard in the absence of
any other overriding standard.
WARNING 17 : Entangle and Crush Hazards—Contact with moving components
normally isolated by guards, covers, and panels, can entangle and crush your limbs. These
components move automatically.
• Do not service the machine unless qualified and authorized. You must clearly understand
the hazards and how to avoid them.
• Abide by the current OSHA lockout/tagout standard when lockout/tagout is called for in
the service instructions. Outside the USA, abide by the OSHA standard in the absence of
16