MiniMax FORMULA T1 User manual

FORMULAT1
TOUPIE
SPINDLE MOULDER
TOUPIE
TISCHFRÄSE
TOUPI
USO E MANUTENZIONE
OPERATION AND MAINTENANCE
FONCTIONNEMENT ET ENTRETIEN
BETRIEBS- UND WARTUNGSANLEITUNG
USOY MANTENIMIENTO
❑❑❑
ENGLISH
0000502377G/2

GENERAL
T1 1.1
1
MINI MAX is not responsible for damages caused by the wrong use and not correct maintenance of
the machine as well as by not permitted modifications.
For any technical problem concerning the machine apply to the dealer:
Pagine totali compresa copertina e retro: vedi paragrafi Diviso libretto CE e
NON CE, Profilatrice e
Tenonatrice
B9421 2
CF3 C.I. LIBRETTO USO E MANUTENZIONE
T1
INGLESE
NON CE
07/02/97
Unificato libretto per
macchine CEe e non
CE
B9390 1
N° Bolla B9357 22/11/95
Data 19/07/95
Modifica N° Bolla
Firma
SIT/RB/03 N° 0000502377G/2 Data

GENERAL
1.2 T1 BF-NGB1
SYMBOLS USEDSYMBOLS USED
SYMBOLS USEDSYMBOLS USED
SYMBOLS USED
Machines not in accordance with 89/392/CEE directive
Machines in accordance with CANADIAN AND USA prescriptions
Basic machine version
OPTIONAL: ..................... devices indicated in price list available only upon request
( for ...) optional device for .....
NOTE:
This handbook includes all machines T1 model therefore you have to consider the notes as well as
symbols which identify the versions.
All parts not identified by notes and/or symbols are valid for each version.

GENERAL
T1 1.3
1
GENERALGENERAL
GENERALGENERAL
GENERAL ..............................................................................................................................................................................................................
..............................................................................................................................................................................................................
....................................................................................................... SECTION 1SECTION 1
SECTION 1SECTION 1
SECTION 1
Page
1-1 Mail contact ................................................................................................................................. 1.5
1-2 Notes for the user ....................................................................................................................... 1.5
1-3 Machine identification ............................................................................................................... 1.6
1-4 Conditions foreseen for the use and prohibitions ................................................................. 1.6
1-4A Operator’s training .......................................................................................................... 1.8
1-5 Specifications............................................................................................................................... 1.9
1-6 Noise level ................................................................................................................................. 1.10
1-7 Safety rules ................................................................................................................................ 1.11
1-8 Optionals.................................................................................................................................... 1.13
1-9 Overall dimensions .................................................................................................................. 1.14
1-10 Safe working procedure .......................................................................................................... 1.16
INSTINST
INSTINST
INSTALLAALLA
ALLAALLA
ALLATIONTION
TIONTION
TION ........................................................................................................................................................................................
........................................................................................................................................................................................
............................................................................................ SECTION 2SECTION 2
SECTION 2SECTION 2
SECTION 2
Page
2-1 Unloading the machine ............................................................................................................. 2.2
2-2 Fitting the demounted parts ..................................................................................................... 2.4
2-2.1 Fitting the additional tables............................................................................................ 2.4
2-3 Electric connection ..................................................................................................................... 2.6
2-4 Connection to the suction system ............................................................................................ 2.8
2-5 Safety devices.............................................................................................................................. 2.9
MACHINE SETTING AND USEMACHINE SETTING AND USE
MACHINE SETTING AND USEMACHINE SETTING AND USE
MACHINE SETTING AND USE................................................................................................................................
................................................................................................................................
................................................................ SECTION 3SECTION 3
SECTION 3SECTION 3
SECTION 3
Page
3-1 Control board .............................................................................................................................. 3.2
3-2 Machine start............................................................................................................................... 3.6

GENERAL
1.4 T1 BF-NGB1
MOULDER FUNCTIONMOULDER FUNCTION
MOULDER FUNCTIONMOULDER FUNCTION
MOULDER FUNCTION..............................................................................................................................................................
..............................................................................................................................................................
............................................................................... SECTION 7SECTION 7
SECTION 7SECTION 7
SECTION 7
Page
7-1 Interchangeable spindle ............................................................................................................ 7.2
7-2 Fitting the tool............................................................................................................................. 7.2
7-3 Vertical adjustment of the spindle........................................................................................... 7.4
7-4 Spindle speed selection ............................................................................................................. 7.6
7-5 Spindle speed change and belt stretching .............................................................................. 7.8
7-6 Belt replacement ......................................................................................................................... 7.8
7-7 Fitting the adjustable hood-fence unit .................................................................................. 7.10
7-8 Fence adjusting for profiling with aligned fence halves .................................................... 7.12
7-9 Fence adjusting for milling with not aligned fence halves ................................................ 7.14
7-10 Vertical pressers........................................................................................................................ 7.20
MAINTENANCEMAINTENANCE
MAINTENANCEMAINTENANCE
MAINTENANCE ..................................................................................................................................................................................
..................................................................................................................................................................................
......................................................................................... SECTION 20SECTION 20
SECTION 20SECTION 20
SECTION 20
Page
20-1 Periodical machine cleaning ................................................................................................... 20.2
20-2 Periodical lubrication............................................................................................................... 20.2
20-3 Checking the safety devices.................................................................................................... 20.2
20-4 Machine removal - storage - demolition............................................................................... 20.3
20-5 Emergency conditions ............................................................................................................. 20.4
20-6 Troubles - Causes - What to do .............................................................................................. 20.3

GENERAL
T1 1.5
1
1-11-1
1-11-1
1-1 MAILMAIL
MAILMAIL
MAIL CONTCONT
CONTCONT
CONTACTACT
ACTACT
ACT
Writing or telephoning to the dealer or to MINIMAX for any reason concerning your machine,
always specify the following information:
1) Machine model
2) Serial number
3) Voltage and frequency
4) Purchase date
5) Name of the dealer where the machine was bought
6) Detailed informatin about the trouble
7) Detailed information about the working to be carried out
8) Period of use - number of working hours
SCM
Divisione Minimax Samco
Via Casale, 450
47827 - VILLA VERUCCHIO - ITALIA
Tel.[phone] - Fax.[phone]
1-21-2
1-21-2
1-2 NOTES FOR THE USERNOTES FOR THE USER
NOTES FOR THE USERNOTES FOR THE USER
NOTES FOR THE USER
The handbook desribes all operations required for the normal maintenance of the machine.
Do not carry out any operations not described in the handbook.
Alloperationswhich require the demounting of machine as well as maintenance operations shall be
carried out only by authorized technicians.
Keep the safety regulations as well the general industrial medicine prescriptions.
NOTES:NOTES:
NOTES:NOTES:
NOTES:
- Use only original MINIMAX spare parts. The machine manufacturer is not responsible for
damages caused by the use of not original parts.
- For imformation concerning the electric system always specify the data indicated on the plate
(fig.1.1) arranged in the inside of the door for access to the electric housing.
FORNIT. Company that carried out the electric system
DATA Date of power unit manufacturing
CODICE DISTINTA Number of electric components bill
N. Wiring diagram number
VOLT RETE Mains voltage for machine supply (V)
VOLT AUX Voltage for auxiliary circuits supply (V)
VOLT FRENO Voltage for motor brake supply (V)
Hz Frequency (Hz)
kW Absorbed power
MACCH. Machine type1.1

GENERAL
1.6 T1 BF-NGB1
1-31-3
1-31-3
1-3 MACHINE IDENTIFICAMACHINE IDENTIFICA
MACHINE IDENTIFICAMACHINE IDENTIFICA
MACHINE IDENTIFICATIONTION
TIONTION
TION
Machine data are punched on the metallic plate applied to the side of the machine frame.
Mod. Machine model
N. Serial number
Ref. Internal reference
Volt Voltage (V)
- Phase number
Hz Frequency (Hz)
kW Installed power
kg Gross weight
A Electric input (Ampere)
1-41-4
1-41-4
1-4 CONDITIONS FORESEEN FOR THE USE AND PROHIBITIONSCONDITIONS FORESEEN FOR THE USE AND PROHIBITIONS
CONDITIONS FORESEEN FOR THE USE AND PROHIBITIONSCONDITIONS FORESEEN FOR THE USE AND PROHIBITIONS
CONDITIONS FORESEEN FOR THE USE AND PROHIBITIONS
Working permitted: profiling, not-through profiling, shaping.
Material which may be processed:solid wood, plywood, chipboards, fiber panels; the panels may
be coated with laminate or finishing material and eventually strips are glued to their edges.
DIMENSION OF WORKPIECE TO BE MILLEDDIMENSION OF WORKPIECE TO BE MILLED
DIMENSION OF WORKPIECE TO BE MILLEDDIMENSION OF WORKPIECE TO BE MILLED
DIMENSION OF WORKPIECE TO BE MILLED
Min. piece size for profiling operation:
Thickness 8mm - Width 8 mm - Length 220 mm
Max. size of solid wood piece for profiling operation:
Thickness 250 mm - Width 250 mm - Length 1000 mm
in case of longer pieces use rest tables
TOOLS WHICH MAY BE USEDTOOLS WHICH MAY BE USED
TOOLS WHICH MAY BE USEDTOOLS WHICH MAY BE USED
TOOLS WHICH MAY BE USED
The machine has been designed to use only tools in accordance with prEN 847-1 norm, suitable for
the material and for manual feed.
Bymanualfeedwemeannotonlytheguideofthepiecebyhandbutalsobyaslidingtableorafeeder.
Features of tools for manual feed:
- max. chip thickness 1,1 mm
- tool shape round
- chip exhaust space narrow
The relation between tool and rotation speed is explained in cap. 7-4.

GENERAL
T1 1.7
1
ENVIRONMENTENVIRONMENT
ENVIRONMENTENVIRONMENT
ENVIRONMENT
The machine can work under these conditions:
- Max. humidity: 90%
- Temperature : min. + 1°C - max. + 40°C.
- max.altitudeoversealevel:1000m(incaseofhigheraltitudeapplytothemachinemanufacturer).
Always connect the machine to the suction system see par. 2-4.
The machine may not be used in the open air.
The machine may not run in explosive rooms.
PROHIBITIONSPROHIBITIONS
PROHIBITIONSPROHIBITIONS
PROHIBITIONS
- a different use of the machine is not permitted.
- the machine may not work without the proper guards foreseen
for that working; never remove parts of the guards!.
- never machine pieces of material and dimensions different from the ones mentioned above.
- Tools not in accordance with prEN 847-1 prescription or tools of dimensions not proper for the
spindle diameter may not be used: see cap. 7-4.
The user is responsible for the damages caused by the wrong use of the machine.
RESIDUAL RISKSRESIDUAL RISKS
RESIDUAL RISKSRESIDUAL RISKS
RESIDUAL RISKS
Evenifyoukeepallsafety rules and use the machineintheproperway,thefollowing risks may rise:
- Contact with the tool
- Contact with the spindle in rotation
- Contact with the rotating parts (belts, pulleys)
- Danger due to the dust in case of working without suction.

GENERAL
1.8 T1 BF-NGB1
1-4A1-4A
1-4A1-4A
1-4A OPERAOPERA
OPERAOPERA
OPERATOR’S TRAININGTOR’S TRAINING
TOR’S TRAININGTOR’S TRAINING
TOR’S TRAINING
The machine operator is to be trained for the use, adjustment and operation of the machine.
In particular the training shall include:
a) the priciples for the right use and operation of the machine and fence adjustment.
b) the correct use of the pieces during the working.
The operator is to be informed about the dangers due to the machine operation and about the
precautionstobetaken;besidestheoperatorshallbeabletocarryoutperiodicaltestsonguardsand
safety devices.

GENERAL
T1 1.9
1
1-51-5
1-51-5
1-5 SPECIFICASPECIFICA
SPECIFICASPECIFICA
SPECIFICATIONSTIONS
TIONSTIONS
TIONS
Worktable size....................................................................................................................... 1200x730 mm
Worktable height from the floor .................................................................................................. 915 mm
Working spindle height................................................................................................................. 180 mm
Max. tool diameter:
- profiling operation................................................................................................................... 250 mm
Vertical spindle adjusting ............................................................................................................. 260 mm
Vertical spindle adjusting ............................................................................................................. 140 mm
Spindle speed .......................................................................................3000-4500-6000-7000-10000 Upm
Max. size of the tool disappearing under the table ............................................................. 320x90 mm
Suction hoods diameter ................................................................................................................. 120 mm
Number of rings on the table.................................................................................................................... 5
Internal diameter of rings on the table..............................................................72 - 117 - 152 - 260 mm
Main motor power............................................................................................................................. 5,5kW
Standard machine weight ................................................................................................................475 kg
Working voltage and frequency.................................................... see plate of machine identification
STANDARD ACCESSORIESSTANDARD ACCESSORIES
STANDARD ACCESSORIESSTANDARD ACCESSORIES
STANDARD ACCESSORIES
Mechanic spindle locking for tool change
* Fence with wood fence halves, micrometric adjustment,
suction hood with 120 mm diameter
Set of distance rings for moulding spindle
Set of wrenches
* Accessory supplied to be used according to the working.