MINN KOTA ENDURA MAX Engine Mount 160 User manual

ENGINE MOUNT
TROLLING MOTOR
Owner’s Manual

2 | minnkotamotors.com ©2018 Johnson Outdoors Marine Electronics, Inc.
INTRODUCTION
Made by Minn Kota
Johnson Outdoors
Marine Electronics, Inc.
121 Power Drive
Mankato, MN 56001 USA
Outboard Motors
Produced in 2015
Engine Mount
MODEL 1370610
SER NO S365 MK12345
EXAMPLE
NOTICE: The serial number on your Engine Mount is
located underneath the bracket.
THANK YOU
Thank you for choosing Minn Kota. We believe that you should spend more time fishing and less time positioning your boat. That’s why
we build the smartest, toughest, most intuitive trolling motors on the water. Every aspect of a Minn Kota trolling motor is thought out
and rethought until it’s good enough to bear our name. Countless hours of research and testing provide you the Minn Kota advantage
that can truly take you “Anywhere. Anytime.” We don’t believe in shortcuts. We are Minn Kota. And we are never done helping you
catch more fish.
Model Serial Number:_____________________________________________________________________________________________________
Controller Serial Number: _________________________________________________________________________________________________
Purchase Date: __________________________________________________________________________________________________________
Store Where Purchased:___________________________________________________________________________________________________
REGISTRATION
Remember to keep your receipt and immediately register
your trolling motor. A registration card is included with your
motor or you can complete registration on our website at
minnkotamotors.com.
SERIAL NUMBER
Your Minn Kota 11-character serial number is very important. It
helps to determine the specific model and year of manufacture.
When contacting Consumer Service or registering your product,
you will need to know your product’s serial number. We
recommend that you write the serial number down so that you
have it available for future reference.
NOTICE: Do not return your Minn Kota product to your retailer. Your retailer is not authorized to repair or replace this unit. You
may obtain service by: calling Minn Kota at [phone]; returning your product to the Minn Kota Factory Service Center;
sending or taking your product to any Minn Kota authorized service center. A list of authorized service centers is available on our
website, at minnkotamotors.com. Please include proof of purchase, serial number and purchase date for warranty service with any
of the above options.
MOTOR INFORMATION (For Consumer Reference Only)

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Table Of CONTeNTs
SAFETY CONSIDERATIONS ................................................................................................. 4
WARRANTY..................................................................................................................... 5
KNOW YOUR BOAT............................................................................................................ 6
FEATURES....................................................................................................................... 7
INSTALLATION ................................................................................................................. 8
Installing the Engine Mount ..................................................................................... 10
Installing the Control Module and Connecting it to the Motor ...................................... 14
Installing the Hand Controller and Connecting it to the Control Module........................ 19
BATTERY & WIRING INSTALLATION.................................................................................... 20
Boat Rigging & Product Installation .......................................................................... 20
Conductor Gauge and Circuit Breaker Sizing Table ..................................................... 20
Selecting the Correct Batteries ................................................................................. 21
Additional Considerations......................................................................................... 21
Connecting the Batteries.......................................................................................... 22
Connecting the Batteries in Series ............................................................................ 23
WIRING DIAGRAM........................................................................................................... 24
USING AND ADJUSTING THE MOTOR .................................................................................. 25
Motor Operation ...................................................................................................... 25
Proper Operation ..................................................................................................... 27
SERVICE & MAINTENANCE............................................................................................... 28
Propeller Replacement............................................................................................. 28
General Maintenance............................................................................................... 29
Troubleshooting....................................................................................................... 29
For Further Troubleshooting and Repair..................................................................... 30
COMPLIANCE STATEMENTS.............................................................................................. 31
PARTS DIAGRAM & PARTS LIST ........................................................................................ 33

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safeTY CONsIDeRaTIONs
Please thoroughly read the user manual. Follow all instructions and heed all safety considerations. Use of this product is only permitted
for persons that have read and understood these instructions. Minors may use this product only under adult supervision.
WARNING
You are responsible for the safe and prudent operation of your vessel. We have designed your Minn Kota product to be an accurate
and reliable tool that will enhance boat operation and improve your ability to catch fish. This product does not relieve you from the
responsibility for safe operation of your boat. You must avoid hazards to navigation and always maintain a permanent watch so you can
respond to situations as they develop. You must always be prepared to regain manual control of your boat. Learn to operate your Minn
Kota product in an area free from hazards and obstacles.
WARNING
Never run the motor out of the water, as this may result in injuries from the rotating propeller. The motor should be disconnected from
the power source when it is not in use or is off the water. When connecting the power-supply cables of the motor to the battery, ensure
that they are not kinked or subject to chafe and route them in such a way that persons cannot trip over them. Before using the motor
make sure that the insulation of the power cables is not damaged. Disregarding these safety precautions may result in electric shorts
of battery(s) and/or motor. Always disconnect motor from battery(s) before cleaning or checking the propeller. Avoid submerging the
Control Module and Hand Controller as water may enter. If the motor is used while water is present considerable damage can occur.
This damage will not be covered by warranty.
WARNING
Take care that neither you nor other persons approach the turning propeller too closely, neither with body parts nor with objects.
The motor is powerful and may endanger or injure you or others. While the motor is running watch out for persons swimming and for
floating objects. Persons who lack the ability to run the motor or whose reactions are impaired by alcohol, drugs, medication, or other
substances are not permitted to use this motor. This motor is not suitable for use in strong currents. The constant noise pressure level
of the motor during use is less than 70dB(A). The overall vibration level does not exceed 2,5 m/sec2.
WARNING
It is recommended to only use Johnson Outdoors approved accessories with your Minn Kota motor. Using non-approved accessories
including to mount or control your motor may cause damage, unexpected motor operation and injury. Be sure to use the product and
approved accessories, including remotes, safely and in the manner directed to avoid accidental or unexpected motor operation. Keep all
factory installed parts in place including motor and accessory covers, enclosures and guards.
WARNING
In the event of unexpected operation, remove power leads from the battery.
CAUTION
This motor is not suitable for use in strong currents exceeding the thrust levels of the motor.

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WaRRaNTY
NOTICE: Do not return your Minn Kota product to your retailer. Your retailer is not authorized to repair or replace products.
NOTICE: THERE ARE NO EXPRESS WARRANTIES OTHER THAN THESE LIMITED WARRANTIES. IN NO EVENT SHALL ANY IMPLIED WARRANTIES INCLUDING
ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, EXTEND BEYOND THE DURATION OF THE RELEVANT EXPRESS
LIMITED WARRANTY. IN NO EVENT SHALL JOME BE LIABLE FOR PUNITIVE, INDIRECT, INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES. Without limiting the
foregoing, JOME assumes no responsibility for loss of use of product, loss of time, inconvenience or other damage.
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the
above limitations and/or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other legal rights which
vary from state to state.
WARRANTY ON MINN KOTA SALTWATER TROLLING MOTORS
Johnson Outdoors Marine Electronics, Inc. (“JOME”) extends the following limited warranty to the original retail purchaser only. Warranty coverage is
not transferable.
Minn Kota Limited Two-Year Warranty on the Entire Product
JOME warrants to the original retail purchaser only that the purchaser’s new Minn Kota saltwater trolling motor will be materially free from defects in
materials and workmanship appearing within two (2) years after the date of purchase. JOME will (at its option) either repair or replace, free of charge,
any parts found by JOME to be defective during the term of this warranty. Such repair, or replacement shall be the sole and exclusive liability of JOME
and the sole and exclusive remedy of the purchaser for breach of this warranty.
Exclusions & Limitations
This limited warranty does not apply to products that have been used commercially or for rental purposes. This limited warranty does not cover normal
wear and tear, blemishes that do not affect the operation of the product, or damage caused by accidents, abuse, alteration, modification, shipping
damages, negligence of the user or misuse, improper or insufficient care or maintenance. DAMAGE CAUSED BY THE USE OF OTHER REPLACEMENT PARTS
NOT MEETING THE DESIGN SPECIFICATIONS OF THE ORIGINAL PARTS WILL NOT BE COVERED BY THIS LIMITED WARRANTY. The cost of normal maintenance or
replacement parts which are not in breach of the limited warranty are the responsibility of the purchaser. Prior to using products, the purchaser shall
determine the suitability of the products for the intended use and assumes all related risk and liability. Any assistance JOME provides to or procures
for the purchaser outside the terms, limitations or exclusions of this limited warranty will not constitute a waiver of the terms, limitations or exclusions,
nor will such assistance extend or revive the warranty. JOME will not reimburse the purchaser for any expenses incurred by the purchaser in repairing,
correcting or replacing any defective products or parts, except those incurred with JOME’s prior written permission. JOME’S AGGREGATE LIABILITY WITH
RESPECT TO COVERED PRODUCTS IS LIMITED TO AN AMOUNT EQUAL TO THE PURCHASER’S ORIGINAL PURCHASE PRICE PAID FOR SUCH PRODUCT.
Minn Kota Service Information
To obtain warranty service in the U.S., the product believed to be defective, and proof of original purchase (including the date of purchase), must be
presented to a Minn Kota Authorized Service Center or to Minn Kota’s factory service center in Mankato, MN. Any charges incurred for service calls,
transportation or shipping/freight to/from the Minn Kota Authorized Service Center or factory, labor to haul out, remove, re-install or re-rig products
removed for warranty service, or any other similar items are the sole and exclusive responsibility of the purchaser. Products purchased outside of the
U.S. must be returned prepaid with proof of purchase (including the date of purchase and serial number) to any Authorized Minn Kota Service Center in
the country of purchase. Warranty service can be arranged by contacting a Minn Kota Authorized Service Center or by contacting the factory at 1-800-
227-6433 or email [e-mail]. Products repaired or replaced will be warranted for the remainder of the original warranty period [or
for 90 days from the date of repair or replacement, whichever is longer]. For any product that is returned for warranty service that JOME finds to be not
covered by or not in breach of this limited warranty, there will be a billing for services rendered at the prevailing posted labor rate and for a minimum of at
least one hour.

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KNOW YOUR bOaT
Keel
Bow
Hull
Bow
Stern
Stern
Port
Port Starboard
Starboard
Gunwale
Gunwale
Inboard
Outboard
Transom

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feaTURes
NOTICE: Specifications subject to change without notice. This diagram is for reference only and may differ from your actual
motor.
Composite Mount
Sealed Electronics
Cool Quiet Power
Power Prop
Remote Speed Control

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INsTallaTION
INSTALLING THE ENGINE MOUNT
Your Engine Mount comes with everything you’ll need to directly install it to the engine. To install the Engine Mount directly to the
motor, please follow the instructions provided in this manual. Please review the parts list, mounting considerations and tools needed for
installation prior to getting started. For additional product support, please visit minnkotamotors.com.
INSTALLATION PARTS LIST
Item /
Assembly Part # Description Qty.
A
Items 2-22 2994856 BAG ASSY, EM 1
22383422 SCREW-3/8-16 X 1 1/4 HHCS SS 6
42381726 WASHER-FENDER 3/8 X 1 1/4" SS 6
62381728 WASHER-FLAT 3/8" THICK SS SAE 6
82383122 NUT 3/8-16 NYLON INST LOCKNUT 6
10 2375401 SHRINK TUBE, 2.00 X 3/8 4
12 2256300 TIE WRAP-5.5" BLACK [D080 6
14 9950950 HOOK-1.5" X 2" HOOK & LOOP,BLK 1
16 9950953 LOOP-1.5" X 2" HOOK & LOOP,BLK 1
18 2373427 SCREW-BOAT-#12 X 5/8 PPH (N/A) 4
20 2385110 INSULATOR PAD, EM 2
22 2014800 sBAG-ZPLCK (4X6) 4ML Clear 1
B✖ENGINE MOUNT ASSEMBLY 1
C2990239 HAND CONTROLLER ASSY, EM 1
D2990248 CTRL MOD ASY 24V/36V, DUAL 1
D
14 16
B
✖This part is included in an assembly and cannot be ordered individually.
sNot shown on Parts Diagram.
8
4
18
A
20
6
2
10
12
C

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INSTALLING THE ENGINE MOUNT
Before installing your Minn Kota Engine Mount, make sure that the model you have selected is right for your boat and motor. Use the
chart below to verify you have selected the right size motor based on the recommendations below.
MOUNTING CONSIDERATIONS
Boat Length 14 feet 16 feet 18 feet 20 feet 22 feet 24 feet 26 feet
Motor Selection
Recommendation
Engine Mount - 12 volt
80 lb Engine Mount - 24 volt
101 lb Engine Mount - 36 volt
160 lb Engine Mount - 24 volt
WARNING
Engine Mount Trolling Motors are designed to be center mounted only. Mounting an Engine Mount outside of a boats centerline can
cause damage to the Engine Mount or to the boat engine. Water craft with more than a single outboard are generally not a proper
application for the Engine Mount. Not installing the Engine Mount as recommended may cause harm or injury.
Check your boat for possible interference that may be caused by swimming platforms, trim and tilt mechanisms and other attachments
that could interfere with the Minn kota motor once it is installed. Be sure to check for clearances with your engine both in its down
position and in its up or tilt position. If you have any questions on whether the Minn kota motor you have selected can be properly
installed on your boat, call our customer service number at: 1-800-227-6433.
Anti-ventilation
Plate
Engine
Mount
Outboard
Engine
Trim
13" Minimum Depth
• Drill
• 3/8” Drill Bit
• 1/8” Drill Bit
• 9/16” Wrench
• 9/16” Socket Wrench with extension
• Phillips head screw driver
• Two clamps to help hold the mounting
bracket in place
• Heat Gun
TOOLS AND RESOURCES REQUIRED
Review these Mounting Considerations to determine if your boat
meets the minimum water depth. Measure the water depth to
make sure that your boat rides low enough in the water so that
the Engine Mount motor and propeller will be fully submerged.
Make sure you measure from the waterline to the top of the Anti-
ventilation Plate of the Outboard Engine. The Outboard Engine on
your boat will need to trim down so that there is at minimum of 13
inches from the Anti-ventilation Plate to the surface of the water
for proper operation.
Anti-ventilation plate must be at least 4.5” long and 6” wide to
accommodate an Engine Mount motor. The spine of the motor
cannot be wider than 3.2" at the mounting area.
Because of its unique mounting location, usage of Engine Mount
may be restricted on certain smaller and /or lighter weight boats. A
minimum water depth is required for proper operation.

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INSTALLING THE ENGINE MOUNT
Installing the Engine Mount
a. Make sure that the key is removed from the ignition
and review the Mounting Considerations to determine
an acceptable mounting location on the Anti-
ventilation Plate. The Engine Mount came with two
motors already installed in the Mounting Bracket.
Keep the motors in the Mounting Bracket and
position the Engine Mount Assembly (Item #B) onto
the Anti-ventilation Plate of the Outboard Engine.
Place the Engine Mount Assembly as close to the
Outboard Engine as possible. In some cases the
Mounting Bracket may need to be flexed in or out to
insure a good fit on the Anti-ventilation Plate.
1ITEM(S) NEEDED
#B x 1
INSTALLATION
WARNING
Remove the ignition key before beginning installation to
prevent accidental starting of Outboard Engine during
installation.
Engine Mount
Mounting
Bracket
Anti-ventilation
Plate
Outboard
Engine

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INSTALLING THE ENGINE MOUNT
2
2b
2d
ITEM(S) NEEDED
#20 x 2
b. Clamp or hold the Mounting Bracket in place and
carefully mark the Anti-ventilation plate at each
Mounting Hole on the Mounting Bracket. Remove the
Clamps and set the Engine Mount Assembly aside.
c. Use a Drill with a 3/8" Drill Bit to drill through the
Anti-ventilation Plate on the marked locations.
d. Place the Insulator Pad (Item #20) between the feet
of the Mounting Bracket and the Anti-ventilation
Plate and clamp or hold the Engine Mount Assembly
back in place aligning the Mounting Holes with the
Drilled locations.
Anti-ventilation
Plate
Mounting
Bracket
Anti-ventilation
Plate
Drill
Marked
Location
Insulator
Pad
Drill
Marked
Location

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INSTALLING THE ENGINE MOUNT
3ITEM(S) NEEDED
#2 x 6 #6 x 6
e. Route the Cable from the Engine Mount into the boat
through a cable port or any other available opening.
It is recommended to use any existing Cable Hooks if
they are present.
f. On some boats, it may be necessary to add a Cable
Port through the Transom. If necessary, consult your
marine dealer for appropriate hardware.
g. Place one 3/8" Washer (Item #6) on the end of each
of the six 3/8”-16 x 1-1/4" Hex Head Cap Screw
(Item #2). Put one Screw in each of the Mounting
Holes so that they first pass through the Mounting
Bracket, then the Insulator Pad and then the
Anti-ventilation Plate.
Anti-ventilation
Plate
Cable Hook
Washer
Screw
Anti-ventilation
Plate
Insulator
Pad
Mounting Bracket
3e
3g

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INSTALLING THE ENGINE MOUNT
4ITEM(S) NEEDED
#4 x 6 #8 x 6 #12 x 6
h. Using six of the Fender Washers (Item #4), place one
Washer on the end of each Screw and secure each
with a Nylon Lock Nut (Item #8).
i. Be sure to leave enough slack in the cable to raise
and lower the Outboard Engine. Use the Cable Ties
supplied (Items #12) to secure the Engine Mount
cable to the engine housing or to other cables on
the boat to prevent snagging, and to make sure that
the cable does not become lodged underneath the
engine bracket when it is raised and lowered. Make
sure the cable between the Motor and Cable Hook is
snug and does not have excessive slack.
j. Check that the cable does not get caught or kinked
by turning the Outboard Engine in its full range from
side to side or from lock to lock. The Cable from the
Electric Outboard will be connected to the Cable
from the Control Module later in the installation.
Nylon Lock Nut
Fender
Washer
4h

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INSTALLING THE CONTROL MODULE AND CONNECTING IT TO THE MOTOR
Installing the Control Module and Connecting it to the Motor
a. Make sure that the key is removed from the ignition
and review the Mounting Considerations to determine
an acceptable mounting location.
b. Take the Control Module (Item #D) and double check
the mounting location. Use a Marking Tool to mark
the four Mounting Holes of the Control Module on
the mounting location. Take the Control Module and
set it aside.
c. Take a Drill with a 1/8" Drill Bit and drill four pilot
holes on the marked locations.
d. Replace the Control Module and secure it with the
four Boat Screws (Item #18) into the pilot holes.
1ITEM(S) NEEDED
WARNING
Remove the ignition key before beginning installation to
prevent accidental starting of Outboard Engine during
installation.
The Control Module contains all of the electronics that are used
to control the speed of your Engine Mount. It is recommended
to mount the Control Module on a flat surface in or near the
battery compartment. Make sure that the motor Lead Wires
coming from the Engine Mount can reach the Lead Wires on the
Control Module. The Lead Wires on the Control Module are on
the opposite end of the Control Module from the Hand Control
Connection Wire. The Hand Control Connection Wire is identified
by a pin plug with a threaded connection.
Control
Module
Hand Control
Connection Wire
Lead
Wires to
Battery
Lead Wires
to Motor
Mounting
Location
Control
Module
Mounting
Holes
Marked
Location
Drill
Screw
Drill
Screw
Mounting
Holes
1b
1c
1d
Mounting
Location
Mounting
Location
Marked
Location
Control
Module
#D x 1 #18 x 4

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INSTALLING THE CONTROL MODULE AND CONNECTING IT TO THE MOTOR
e. Once the Control Module is secured, the Power
Leads from the Motors need to be connected. Each
Motor has its own set of Power Leads that should be
connected to separate Power Leads from the Control
Module.
f. Determine which of the two motors will be connected
first and which of the two Power Leads from the
Control Module will be used. Once a set has been
selected, completely connect the Lead Wires from
the first set before moving to the second set. Do not
cross Lead Wires between the sets.
2
2f
NOTICE: Do not apply lubricant or any type of
grease to trolling motor connectors.
2e Motor Power
Leads
Control Module
Power Leads
Control Module
Power Leads
Motor Power
Leads
2e
Set 1
Set 2
Set 2
Set 1
Positive (+)
Lead Wire from
Motor (violet)
Negative (-)
Lead Wire from
Motor (gray)
Negative (-)
Lead Wire from
Control Module
(gray)
Positive (+) Lead
Wire from Control
Module (violet)
Set 1

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INSTALLING THE CONTROL MODULE AND CONNECTING IT TO THE MOTOR
3h
Shrink Tube
Positive (+) Lead Wire
from Control Module
(violet)
Positive (+)
Lead Wire
from Motor
(violet)
Shrink Tube
Negative (-)
Lead Wire from
Control Module (gray)
Negative (-)
Lead Wire from
Motor (gray)
g. Take the first Positive (+) Lead Wire (violet) from the
Control Module and slip a Heat Shrink (Item #10)
over it. Connect the Positive (+) Lead Wire (violet)
from the Control Module to the Positive (+) Lead
Wire (violet) from the first Motor.
h. Slip a Heat Shrink over the first Negative (-) Lead
Wire (gray) from the Control Module. Connect the
Negative (-) Lead Wire (gray) from the Control
Module to the Negative (-) Lead Wire (gray) from
the first Motor. The Power Leads for the first Motor
should now be connected and the second motor can
now be connected.
3ITEM(S) NEEDED
#10 x 2
3h
Set 1
Set 2
Set 1
Shrink Tube
Shrink Tube
Positive (+) Lead Wire
from Control Module
(violet)
Negative (-)
Lead Wire from
Control Module (gray)
Positive (+) Lead
Wire from Motor
(violet)
Negative (-)
Lead Wire from
Motor (gray)
3g
Set 1
3g
Positive (+)
Lead Wire from
Motor (violet)
Negative (-)
Lead Wire from
Motor (gray)
Negative (-)
Lead Wire from
Control Module
(gray)
Positive (+) Lead
Wire from Control
Module (violet)
Set 1
Shrink Tube

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INSTALLING THE CONTROL MODULE AND CONNECTING IT TO THE MOTOR
i. Take the second Positive (+) Lead Wire (violet) from
the Control Module and slip a Heat Shrink (Item
#10) over it. Connect the Positive (+) Lead Wire
(violet) from the Control Module to the Positive (+)
Lead Wire (violet) from the second motor.
j. Slip a Heat Shrink over the second Negative (-)
Lead Wire (gray) from the Control Module. Connect
the Negative (-) Lead Wire (gray) from the Control
Module to the Negative (-) Lead Wire (gray) from the
second motor.
4
Shrink Tube
Shrink Tube
Positive (+) Lead Wire
from Control Module
(violet)
Negative (-)
Lead Wire from
Control Module (gray)
Positive (+)
Lead Wire
from Motor
(violet)
Negative (-)
Lead Wire from
Motor (gray)
4i
Shrink Tube
Positive (+) Lead Wire
from Control Module
(violet)
Positive (+)
Lead Wire
from Motor
(violet)
Shrink Tube
Negative (-)
Lead Wire from
Control Module (gray)
Negative (-)
Lead Wire from
Motor (gray)
ITEM(S) NEEDED
#10 x 2
Set 2
Set 2
4i
Positive (+)
Lead Wire from
Motor (violet)
Negative (-)
Lead Wire from
Motor (gray)
Negative (-)
Lead Wire from
Control Module
(gray)
Positive (+) Lead
Wire from Control
Module (violet)
Set 2
Shrink Tube
4j

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INSTALLING THE CONTROL MODULE AND CONNECTING IT TO THE MOTOR
5k. Center all four Heat Shrinks and secure them by
sealing the Heat Shrinks over the connections with a
heat gun.
l. Route the wires in a way that they will not be a
tripping hazard. Secure any excess wires by tucking
them away or securing them with a tie.
WARNING
Route the cables from the Control Module to the Motor in a
way that they do not cause a tripping hazard.
4k
Set 1
Set 2
Set 1
Set 2
4l

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a. Take the Hand Controller (Item #C) and determine
a mounting location by reviewing the mounting
considerations at the beginning of this section. Take
the Loop side of the Fabric Pad supplied (Item #14)
and remove the adhesive backing. Stick it to the
back of the Hand Controller.
b. Make sure that the Mounting Location is clean and
dry. Take the Hook side of the Fabric Pad (Item #16)
and stick it to the mounting location. Press the Hook
and Loop Fabric Pad together.
c. Make sure the Hand Controller is in the “OFF”
position.
d. Route the cable from the Hand Controller through a
side wall or along the edge of the floor of the boat to
the battery area where the Control Module is located.
e. Plug in the Hand Controller cable to the matching
cable on the back side of the Control Module. Make
sure this cable is threaded together snug and secure.
f. Route the wires in a way that they will not be a
tripping hazard. Secure any excess wires by tucking
them away or securing them with a tie.
1
2
ITEM(S) NEEDED
#14 x 1 #16 x 1 #C x 1
Installing the Hand Controller and Connecting it to the Control Module
INSTALLING THE HAND CONTROLLER AND CONNECTING IT TO
THE CONTROL MODULE
The Hand Controller comes equipped with approximately 18 feet
of cable and is designed to be installed at or near the driver’s seat.
Hook and Loop with self adhesive is supplied to mount the Hand
Controller to any smooth surface. This allows you to remove the
Hand Controller and operate it from anywhere in the boat. The
controller, for example, can be mounted on or near the dash
board, placed by the throttle control for the main engine or on the
side of the driver’s seat. Be sure the surface where you are going to mount the controller is clean and dry.
Mounting
Location
Loop Side
of Fabric
Pad
Hand
Controller
Hand
Controller
Hook side
of Fabric
Pad
NOTICE: The Cable for the Hand Controller is threaded
with a 5 point plug.
Hand
Controller
Threaded Plug
from Hand
Controller
Plug from
Control Box
"OFF"
Position
WARNING
Route the cables from the Control Module to the Hand
Controller in a way that they do not cause a tripping hazard.
WARNING
Arcing (sparking) can cause batteries to explode. To prevent
arcing, always place the Speed Control Knob to the "OFF"
position before connecting the cables.

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baTTeRY & WIRING INsTallaTION
BOAT RIGGING & PRODUCT INSTALLATION
For safety and compliance reasons, we recommend that you follow American Boat and Yacht Council (ABYC) standards when rigging
your boat. Altering boat wiring should be completed by a qualified marine technician. The following specifications are for general
guidelines only:
CONDUCTOR GAUGE AND CIRCUIT BREAKER SIZING TABLE
This conductor and circuit breaker sizing table is only valid for the following assumptions:
1. No more than 2 conductors are bundled together inside of a sheath or conduit outside of engine spaces.
2. Each conductor has 105° C temp rated insulation.
3. No more than 5% voltage drop allowed at full motor power based on published product power requirements.
NOTICE: Wire Extension Length refers to the distance from the batteries to the trolling motor leads. Consult website for
available thrust options. Maximum Amp Draw values only occur intermittently during select conditions and should not be used
as continuous amp load ratings.
Reference
United States Code of Federal Regulations: 33 CFR 183 – Boats and Associated Equipment ABYC E-11: AC and DC Electrical Systems on Boats
Motor Thrust / Model Max
Amp Draw Circuit Breaker Wire Extension Length
5 feet 10 feet 15 feet 20 feet 25 feet
30 lb. 30 50 Amp @ 12 VDC 10 AWG 10 AWG 8 AWG 6 AWG 4 AWG
40 lb., 45 lb. 42 10 AWG 8 AWG 6 AWG 4 AWG 4 AWG
50 lb., 55 lb. 50 60 Amp @ 12 VDC 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG
70 lb. 42 50 Amp @ 24 VDC 10 AWG 10 AWG 8 AWG 8 AWG 6 AWG
80 lb. 56 60 Amp @ 24 VDC 8 AWG 8 AWG 8 AWG 6 AWG 6 AWG
101 lb. 46 50 Amp @ 36 VDC 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG
Engine Mount 101 50 60 Amp @ 36 VDC 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG
112 lb. 52 60 Amp @ 36 VDC 8 AWG 8 AWG 8 AWG 8 AWG 8 AWG
Engine Mount 160 116 120 Amp @ 24 VDC 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG
E-Drive 40 50 Amp @ 48 VDC 10 AWG 10 AWG 10 AWG 10 AWG 10 AWG
CAUTION
These guidelines apply to general rigging to support your Minn Kota motor. Powering multiple motors or additional electrical devices
from the same power circuit may impact the recommended conductor gauge and circuit breaker size. If you are using wire longer than
that provided with your unit, follow the conductor gauge and circuit breaker sizing table below. If your wire extension length is more
than 25 feet, we recommend that you contact a qualified marine technician.
CAUTION
An over-current protection device (circuit breaker or fuse) must be used. Coast Guard requirements dictate that each ungrounded
current-carrying conductor must be protected by a manually reset, trip-free circuit breaker or fuse. The type (voltage and current rating)
of the fuse or circuit breaker must be sized accordingly to the trolling motor used. The table below gives recommended guidelines for
circuit breaker sizing.