Misterstep EXTERIOR ZINK User manual

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EXTERIOR
ZINK
ISTRUZIONIDIPOSA
ASSEMBLYINSTRUCTIONS
INSTRUCTIONSDEMONTAGE
INSTRUCCIONESPARALACOLOCACION
MONTAGEANLEITUNG
INSTRUÇÕESDEINSTALAÇÃO

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 ExteriorZink
Descrizione
Scalaachiocciolamodulareperesterniapiantacircolarecongradinoinlamierabugnata.Lastruttura
portanteècompostadaunpalocentraleinacciaiorivestitocondistanziatoriinterpostifraigradini.L’alzata
èregolabileattraversodistanzialiinplasticafilettati.Laringhieraèacolonnineconcorrimanoplastica.
Laresistenzaagliagentiatmosfericièrealizzatatramite:
•iltrattamentodizincaturaacaldodituttiglielementimetalliciavista(gradino,fustoecolonnine
ringhiera)cataforesipericomponentiinterni(Palocentrale,vitone,boccolafilettata)
•l’utilizzodiminuteriaebulloneriainox.
•l’utilizzodiparticolariinplastica.
Labugnaturapresentesuicamminamenticonferiscealgradinomaggiorerigidezza,proprietàantisdrucciolo
emaggiorresistenzaalcalpestio.
Alzata
Regolabiledaminimo21cmamassimo23cmtramiteidistanzialifilettatiinplastica.
Pedata
Angologradini:  30°
Angolosbarco: 60°
Sbarco
Tipodisbarco:solofilopavimentotestadritta.
Diametroscala
120,140,160cm.
Gradiniestruttura
Nro.digradini12+1Inlamierastampatasaldataaltubodistanziatore.
AltezzaTotale(HT): da273a299cm
Materialegradino: FeP13(UNI5867EN111)
Materialetubodistanziatore:S235‐JR(EN10027)
Trattamentosuperifciale:Zincatoacaldo(UNIEN14.07.000.0)
Distanzialifilettati: Nylon6.6‐Nero
Ringhieraealtricomponenti
Colonnine∅22
Materiale:S235‐JR(EN10027)
Trattamentosuperficiale:Zincatoacaldo(UNIEN14.07.000.0)
Materialecimeedaccessori:Nylon6.6‐Nero
Corrimano:  Moplen‐Nero
Bulloneria:  inox304
Ingombri
Diametronominalegradino(cm)conringhiera
Diametroforominimo(mm)Sfioro(mm)
120125025
140145025
160165025
2012©Rintal S.p.a–Tutti i diritti riservati–All rights riserved
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FM_Exterior-Zink_R2_12/12

Colori
Grigiozincatonaturale
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NOTABENEE’anchepossibileverniciarelascalaautonomamentesubitodopol’assemblaggio,utilizzando
unprimeradatto,oppuredopoun’esposizioneagliagentiatmosfericinoninferiorea12mesi.
Packing
Confezionescalacompleta12gradini+1sbarco
KitPaloAggiuntivo
KitFermoBlock
KitGancio
KitColonnaStop
KitBalaustra1mt
KitGradinoSupplementareØ1200
KitGradinoSupplementareØ1400
KitGradinoSupplementareØ1600
Note
E’caratteristicadeiprodottizincatiacaldopresentarepiccolezoneincuil’adesionedizincononèperfetta.
E’possibile,inoltre,chesidanneggilasuperficiezincataduranteilmontaggio.Agaranziadiunalunga
duratadelprodottoècompresanellafornituraunaconfezionedizincospray,applicabileapennello,per
eventualiritocchidopol’assemblaggio.Consigliamodiverificareperiodicamentel’integritàdellascala
ritoccandoeventualipuntidanneggiaticonprodottianaloghi,reperibiliincommercio.E’caratteristicadei
prodottizincatiacaldodiventareopachicoltempo,perunnormaleprocessod’ossidazionedellozinco
espostoagliagentiatmosferici.E’possibilecolorarelascalaimmediatamentedopol’assemblaggio
utilizzandoperòunprimeradatto,oppure,senzaparticolariprecauzioni,dopoun’esposizioneagliagenti
atmosfericidialmeno12÷18mesi.
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HT– Altezzatotaledapavimentoapavimento
HPS–Altezzadapavimentoinferioreasoffitto
S–Spessoredelsolaio(HT‐HPS)
A– Alzata
QG– Quotadelprimogradinointernoalforo
HP–Quotadipassaggionelforo(HPS‐QG)
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2012©Rintal S.p.a–Tutti i diritti riservati–All rights riserved
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FM_Exterior-Zink_R2_12/12

NOTEPERLAPOSA
Primadiiniziareilmontaggiodellascalaverificaresemprelacapacitàdicaricodelpavimento.Tuttele
partimetallichezincatesonoamisura.Nessunapartemetallicadeveessereassolutamente,forata,
tagliata,ecc.,perevitarel’insorgeredellaruggine,adeccezionediGancioeFermoBlock.
Strutturaegradini
1) Preparareigradiniintermediequellodisbarco,assemblandoneiforiappositileboccoleinplastica
perl’inserimentodellecolonnepassanti.Ilforopresentenellaboccolasottoalgradino,deveessere
orientatoversoilcentrogradinoalfinedipermettereunsempliceecorrettoserraggiodellarondella
quadratasullacolonna. 
Nota:l'inserimentodellarondellaquadrataedelgranoavvienesubitoesidevefareattenzioneanon
avvitaretroppoildado,inmododamantenerlocomunqueinsede,mataledaevitaregraffisulla
colonnapassantealmomentodelsuoinserimento
2) Assemblareilpalonellasequenzaindicatabloccandosaldamenteglielementifraloro,facendoleva
conunpernonegliappositiforideitubi.
3) Posizionareilpaloinriferimentoalforo,disponendoilgradinodisbarcosullatodiuscitadellascala.
Verificarel’esattaperpendicolaritàalpavimento.Primadibloccarelosbarco,assicurarsidellasua
perfettaorizzontalitàutilizzandounalivella. Primadisegnarelaposizionedeiforidellapiastradel
palocentralesulpavimento,bloccaretemporaneamenteilgradinodisbarcoperevitarespostamenti
ederroridimisurazione.
4) Fissarelapiastraconvitietasselli.Incasodipavimenti/traviinlegnoutilizzaresolomordenti/vitida
legnopersostituirequellefornite,adattesolopercementoarmato.
5) Regolareidistanzialiinplasticaavvitandolaghierafilettata,lasciandotraleduebattuteunadistanza
pariadA‐170.(RicordarecheA=HT/n°gradini)
E’poinecessarioaumentarel'altezzaconmezzogiroinmenosuldistanzialealfinedirecuperarela
compressionesulfilettodellavite(tolleranza)infasediserraggiodituttiigradini.
N.B.Perla1°alzataoccorretenerecontodellapiastradelpalocentraleedell'interferenzadovutaalla
saldaturapiastra–palo.
6) Inserireglielementinelpaloiniziandodalcopripiastraeproseguendocondistanzialiegradini.
7) Posizionarelosbarconelcorrettopuntodiuscitaefissarloalmurocongliappositiancoraggi.Incaso
dipavimenti/traviinlegnoutilizzaresolomordenti/vitidalegnopersostituirequellefornite,adatte
solopercementoarmato.
8) Inserirenelpalolaflangiaterminale,labarrafilettataedilterminale,quindiavvitareconildado,in
mododacomprimerelascala,malasciandoaigradinilalibertàdiruotare.
Ringhiera
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Predisporrelecolonnealposizionamento,ricordandochelecolonneda116.5cmsonoquellepassantifrai
gradini.Questecolonnedefinisconol’esattaposizionedellepedate.
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Nonbloccare“definitivamente”lecolonnealgradino,perchédovrannosubiresuccessiveregolazioni
durantelaposa,perilcorrettoposizionamento.Nonserrarecompletamenteigranidellecolonne
passantiprimadiaverterminatoilserraggiodellascalacompleta.Completareilserraggiosolodopoaver
avvitatocompletamentelabarrafilettataM22conildado.
9) Inserirelecolonneintuttiigradini,bloccandoquellepassanticonigrani,equellesulgradinoconi
relativifissaggiinmaterialeplastico.
Perl’assemblaggiodeicomponentiinplasticautilizzaresempredelgrassolubrificante.Serrarebene
leghiereinplasticanellebussoleprimadiinserirle.Nonavvitaretroppoafondoilgranoperché
potrebbedanneggiarelacolonnaduranteilsuoinserimentonelforo.
10) Comporrelacimadellacolonnaebloccaredefinitivamentealcorrimano,inclinandosecondola
pendenzadellascala.
11) Laprimacolonnadellascala,vàfissataaterra.Nontagliarelaprimacolonna(perprevenirela
formazionediruggine):ilcorrimanoinpartenzanonseguiràperfettamentel'inclinazionedellascala.
Incasodipavimenti/traviinlegnoutilizzaresolomordenti/vitidalegnopersostituirequellefornite,
adattesolopercementoarmato.
2012©Rintal S.p.a–Tutti i diritti riservati–All rights riserved
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FM_Exterior-Zink_R2_12/12

12) Lecolonnedellaringhierahannodiversealtezzeinfunzionedeldiametroscala.Verificarnel’esatto
posizionamento,comedaschema.
Alzata210:farescorrerelecolonnecentraliattraversol’asola,portandoleallamassimadistanzafra
loro.
Alzata220:tenerelecolonnecentralinellamezzeriadell’asola,formandotreinterassiuguali.
Alzata230:scorrerelecolonnecentraliattraversol’asola,portandoleallaminimadistanzafraloro.
Regolarediconseguenzalecolonnepassantifacendolescorrereinaltezza.
13) Disporrelecolonnesulgradinodisbarcoeinserirvilecime:incorrispondenzadelforoconlaboccola
utilizzarelacolonnada964mmfornitanelkit.
Assemblareicorrimaniallecolonne,fissandolecimeconleappositeviti.(Iltrattodicorrimano
fornitonell’imballodellascalaèsufficienteper2gradinisupplementari).
Ilcorrimanovafissatoprimasullecolonnepassantiepoisuquellecentralialgradino.
Fissarelacolonnastopfornitaperbloccarel'ultimacolonnapassantesulpianerottolodisbarco(lato
oppostoalbalustrino).
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2012©Rintal S.p.a–Tutti i diritti riservati–All rights riserved
4
FM_Exterior-Zink_R2_12/12

 ExteriorZink
Description
Modularspiralstaircaseforoutdoorswithacircularplanandembossedmetalplatestep.Thesupport
structureiscomposedofacentralsteelpolecoveredwithspacersinterposedbetweenthesteps.Theriser
isadjustableusingthreadedplasticspacers.Therailingismadeupofcolumnswithaplastichandrail.
Weatherresistanceisachievedthrough:
‐hotdipgalvanisingofallexposedmetalparts(step,shaftandrailingcolumns)
‐internalcomponentstreatedwithcataphoresissystem (centralpole,auger,threadedbushing)
‐theuseofstainlesssteelboltsandhardware.
‐theuseofplasticparts.
Theembossingonthewalkwaysgivesgreaterstiffness,non‐slippropertiesandgreaterresistanceto
footfall.

Riser
Adjustablefromaminimumof21 cmtoamaximumof23 cmusingtheplasticthreadedspacers.

Tread
Stepangle:30°
Landingangle:60°
Landing
Typeoflanding:onlyflushtofloor,straighthead.

Staircase diameter
120,140,160cm.

Steps and structure
No.ofsteps12+1inprintedsheetmetalweldedtothespacertube.
Overallheight(HT):from273 to299 cm
Stepmaterial:FeP13(UNI5867EN111)
Spacertubematerial:S235‐JR(EN10027)
Surfacetreatment:Nylon6.6‐Black

Railing and other components
Columns∅22
Material:S235‐JR(EN10027)
Surfacetreatment:hotdipgalvanised(UNIEN14.07.000.0)
Topmaterialandaccessories:Nylon6.6‐Black
Handrail:Moplen‐Black
Bolts:304stainlesssteel
Overall dimensions
Nominal step diameter (cm) with railing
Minimumholediameter(mm)Overflow(mm)
120125025
140145025
160165025
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FM_Exterior-Zink_R2_12/12

Colours
Naturalgalvanisedgrey

N.B.Itisalsopossibletopaintthestaircaseautonomouslyimmediatelyafterassembly,usingasuitable
primer,orafterexposuretoweatherforatleast12months.

Packing
Completestaircasekitwith12steps+1landing
AdditionalPoleKit
FermoBlock(columntowallconnection)Kit
Gancio(staircolumntobalustradecolumnconnection)Kit
StopColumnKit
BalustradeKit1m
ExtraStepKitØ1200
ExtraStepKitØ1400
ExtraStepKitØ1600

Remarks
Afeatureofhotdipgalvanisedproductsissmallareaswheretheadhesionofzincisnotperfect.
Itisalsopossiblethatthegalvanisedsurfaceisdamagedduringassembly.Toguaranteealongproductlife,
abottleofsprayzincisincluded,andcanbeappliedbybrushtomakesmalltouch‐upsafterassembly.We
recommendthatyouperiodicallychecktheintegrityofthestaircase,touchingupanydamagedspotswith
similarproductsavailableonthemarket.Afeatureofhotdipgalvanisedproductsisthattheybecomedull
overtime,duetoanormalprocessofoxidationofthezincexposedtotheweather.Itispossibletopaint
thestaircaseimmediatelyafterassembly,usingasuitableprimeror,withoutspecialprecautions,after
exposuretotheweatherofatleast12to18months.

HT–Totalheightfromfloortofloor
HPS–Heightfromlowerfloortoceiling
S–Floorthickness(HT‐HPS)
A–Riser
QG–Heightofthefirststepinsidethehole
HP–Passageheightinthehole(HPS‐QG)



2012©Rintal S.p.a–Tutti i diritti riservati–All rights riserved
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FM_Exterior-Zink_R2_12/12

NOTESFORINSTALLATION

Beforepositioningthestair,alwayscheckthebearingcapacityofthepavement.
Allgalvanisedmetalpartsaremadetosize.Undernocircumstancemustanymetalpartbepierced,cut
etc.topreventtheonsetofrust,withtheexceptionoftheGancioandtheFermoBlock.

Structureandsteps
1) Preparetheintermediatestepsandthelanding,assemblingtheplasticbushinginthespecialholesfor
insertionofthethrough‐columns.Directtheholeonthebushfortheinsertionofthelockingdowel
towardthecenterofthestep.
2) Assemblethepoleinthesequenceindicated,lockingtheelementsfirmlytogether,leveringusinga
pinintheholesinthetubes.
3) Positionthepoleinrelationtothehole,placingthelandingstepontheexitsideofthestaircase.
Checkforexactperpendicularitytothefloor. Beforesecuringtheplatform,makesureofitsperfect
horizontalitybytheuseoftheleveltube.Beforetakingthemeasureoftheholesinthefloorforthe
centerpole,blocktemporarilytheplatformonthepoletoavoidtravelingandmeasurementerrors.
4) Securetheplateusingscrewsanddowels.Inthecaseofwoodenfloor/slabuseonlyscrewsforwood,
ofthehangerbolt/legbolttype,toreplacethoseprovidedexclusivelysuitedtoreinforcedconcrete.
5) Adjusttheplasticspacersbytighteningthethreadedringnut,leavingadistanceofA‐170between
thetwobeats.(RememberthatA=HT/n°steps).
Attention.Inthefirstrise,fromtheaverageheightoftheplasticspacermustbedeductedthe
thicknessofthecentralpoleplate.
Itisnecessarytogiveahalfturnmoretotheflangeofallplasticspacers,soastoincreasetheaverage
heightandrecoverthetolerancesofthethreadingwhenyoucompactthestair.
6) Inserttheelementsinthepole,startingfromtheplatecoverandcontinuingwiththespacersand
steps.Overturnthefirstspacerinordertoregulatethefirstriser.
7) Positionthelandingatthecorrectexitpointandsecureittothewallwithwallanchors.Inthecaseof
woodenfloor/slabuseonlyscrewsforwood,ofthehangerbolt/legbolttype,toreplacethose
providedexclusivelysuitedtoreinforcedconcrete.
8) Inserttheterminalflange,thethreadedbarandtheterminalinthepole,thentightenusingthenut,
inordertocompressthestaircase,butleavingthestepsfreetorotate.
Railing

Arrangethecolumns,rememberingthatthe116.5cmcolumnsaretheonesthatpassthroughthesteps.
Thesecolumnsdefinetheexactpositionofthetreads.

Donotsecurethecolumnstothestep“permanently”,becausetheywillhavetobeadjustedfurther
duringinstallation,toreachthecorrectposition.Donotfullytightenallthefixingdowelsofthepassing
balustersbeforehavingcompactedthewholestair.Finishthedefinitivetighteningonlyafterhaving
completelyscrewedthethreadedrodwithaM22nut.

9) Insertthecolumnsinallthesteps,securingthethroughonesusingthedowels,andthoseonthestep
withtherelativeplasticfastenings.
Fortheassemblyofplasticcomponentsoftherailingalwaysusethelubricatinggrease.Lockwellthe
plasticinsertintheouterbushofplastic,beforeinsertingitinthebaluster.Donottightenthedowel
toohardbecauseitcoulddamagethecolumnduringitsfittingintothehole:checkitbeforeinserting
thecolumnintothehole.
10) Constructthetopofthecolumnandsecureitpermanentlytothehandrail,tiltingitaccordingtothe
slopofthestaircase.
11) Thefirstcolumnofthestaircasemustbesecuredtotheground.Donotcutthefirstbalusterto
preventtherust.Thehandrailonthefirststepwillnotfollowperfectlytheinclinationofthestair.In
thecaseofwoodenfloor/slabuseonlyscrewsforwood,ofthehangerbolt/legbolttype,toreplace
thoseprovided.
12) Therailingcolumnshavedifferentheightsdependingonthediameterofthestaircase.Checkthe
exactlocation,asshowninthediagram.
Riser 210: slidethecentralcolumnsthroughtheslot,bringingthemtothemaximumdistance
2012©Rintal S.p.a–Tutti i diritti riservati–All rights riserved
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FM_Exterior-Zink_R2_12/12

betweenthem.
Riser 220: keepthecentralcolumnsinthemiddleoftheslot,formingthreeequaldistances
betweencentres.
Riser 230: slidethecentralcolumnsthroughtheslot,bringingthemtotheminimumdistance
betweenthem.
Adjustthethrough‐columnsaccordingly,slidingthemupwards.
13) Arrangethecolumnsonthelandingstepandinsertthetops.Securethehandrailstothecolumns,
fixingthetopswiththerelativescrews.(Thesectionofhandrailsuppliedinthestaircasepackageis
enoughfor2additionalsteps).
Fortheplatformrailing,incorrespondenceoftheplasticbushusthebaluster964mmlongthatis
speciallyprovidedinthekit.Fixtheprovidedbaluster‐floorfixingelementtoblockthelastpassing
balusteronthelandingplatform(ontheoppositesideoftheplatformrailing).
Thehandrailmustbefixedfirsttothepassingbalustersandsecondlytothecentralbalustersofthe
step.

2012©Rintal S.p.a–Tutti i diritti riservati–All rights riserved
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FM_Exterior-Zink_R2_12/12