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Mitox 801 LSV User manual

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Operator’s Manual
user manual, maintenance instructions and spare parts
801 LSV 8 Ton Electric Logsplitter
www.mitox.co.uk
Read this manual carefully before operating the machine
Original Instructions Version August 19
(Art No. MILS26)
801 LSV 8 Ton Electric Logsplitter
2
Original Instructions Version August 19
SAFETY WARNINGS & EXPLANATION OF SYMBOLS ON THE MACHINE
UNDERSTAND YOUR LOG SPLITTER
Read and understand the owner’s manual and labels axed to the log splitter. Learn its
application and limitations as well as the specic potential hazards peculiar to it.
DRUGS, ALCOHOL AND MEDICATION
Do not operate the log splitter while under the inuence of drugs, alcohol, or any medication
that could aect your ability to use it properly.
AVOID DANGEROUS CONDITIONS
Always operate your log splitter on dry, solid, level ground. Never operate your log splitter on
slippery, wet, muddy, or icy surfaces. Keep your work area clean and well lit. Cluttered areas
invite injuries. Do not use the log splitter in wet or damp areas or expose it to rain. Do not
use it in areas where fumes from paint, solvents or ammable liquids pose a potential hazard.
INSPECT YOUR LOG SPLITTER
Check your log splitter before turning it on. Keep guards in place and in working order.
Replace damaged, missing or failed parts before using it. Make sure all nuts, bolts, screws,
hydraulic ttings, hose clamps, etc. are securely tightened. Always check the oil level in the
hydraulic oil tank. Never operate your log splitter when it is in need of repair or is in poor
mechanical condition.
WORK WEAR
Do not wear loose clothing, gloves, neckties or jewellery (rings, wrist watches). They can be
caught in moving parts. Protective gloves and non-skid footwear are recommended when
working. Wear protective hair covering to contain long hair, preventing it from getting
caught in machinery.
PROTECT YOUR EYES AND FACE
Any log splitter may throw foreign objects into the eyes. This can cause permanent eye
damage. Always wear safety goggles. Everyday eyeglasses have only impact resistant lenses.
They are not safety glasses.
EXTENSION CORDS
Improper use of extension cords may cause inecient operation of the log splitter which can
result in overheating. Be sure the extension cord is no longer than 10m and its section is no
less than 2.5mm2to allow sucient current ow to the motor. Connections must be made
with protected material suitable for outdoor use.
AVOID ELECTRICAL SHOCK
Check that the electric circuit is adequately protected and that it corresponds with the power
and voltage of the motor. Check that there is a ground connection. Never open the switch /
plug box. Should this be necessary, contact a qualied electrician. Make sure your ngers do
not touch the plug’s metal prongs when plugging or unplugging the log splitter.
PREVENT FIRES
Do not smoke or have open ames when operating or refuelling the log splitter. Never
operate the log splitter near a ame or spark. Oil is ammable and can be ignited.
801 LSV 8 Ton Electric Logsplitter
3
Original Instructions Version August 19
KEEP BYSTANDERS AWAY
Allow only one person to load and operate the log splitter. Always keep bystanders, including
visitors, children and pets away from the work area, especially when the log splitter is under
operation. Only the operator should stand near the machine and only within the safe operating
area prescribed in this manual. Never use another person to help you with freeing a jammed
log. No one under the age of 16 should be allowed to operate the log splitter. Any individual
under the age of 18 should have the necessary training and skills to perform the functions
properly and safely and should always be under the supervision of an adult.
INSPECT YOUR LOG
Never attempt to split logs containing nails, wire or debris. Always make sure that both ends
of the log you are splitting are cut as square as possible. This will prevent the log from sliding
out of position while under pressure. Branches must be cut o ush with the trunk.
DON’T OVERREACH
Keep a proper footing and balance at all times. Never stand on the log splitter. Serious injury
could occur if the tool is tipped or if the cutting tool is unintentionally contacted. Do not store
anything above or near the log splitter where anyone might stand on the tool to reach it.
AVOID INJURY FROM UNEXPECTED ACCIDENT
Do not straddle or reach across the splitting area when operating the log splitter. Never pile
logs to be split in a manner that will cause you to reach across the log splitter. Only use your
hands to operate the control levers. Never use your foot, knee, a rope, or any other extension
device. Always pay full attention to the movement of the wedge ram. Never attempt to load
your log splitter while the ram is in motion. Keep hands out of the way of all moving parts.
Never try to split two logs. One of them may y up and hit you.
PROTECT YOUR HANDS
When the ram of the log splitter is in the return mode, keep your hands o the machine – the
log splitter is designed to automatically stop when the cylinder is fully retracted. Keep your
hands away from splits and cracks which open in the log. They may close suddenly and crush
or injure your hands. Do not remove jammed logs with your hands.
INCORRECT USE
The log splitter will do a better and safer job at its designed rate. Don’t use the log splitter for a
purpose for which it was not intended. Do not, under any circumstances, alter your log splitter.
This equipment was designed and engineered to be used in accordance with the operating
instructions. Altering the equipment, or using the equipment in such a way as to circumvent
its design capabilities and capacities, could result in serious or fatal injury and will void the
warranty. Never try to split logs larger than those indicated in the specications table. This
could be dangerous and may damage the machine.
NEVER LEAVE THE LOG SPLITTER RUNNING UNATTENDED
Don’t leave the tool until it has come to a complete stop.
DISCONNECT POWER
Unplug the log splitter when not in use, before making adjustments, changing parts, cleaning,
or working on the log splitter. Consult the technical manual before servicing.
PROTECT THE ENVIRONMENT
Take used oil to an authorized collection point or follow the stipulations in the country where
the log splitter is used. Do not discharge into drains, soil or water.
801 LSV 8 Ton Electric Logsplitter
4
Original Instructions Version August 19
MAINTAIN YOUR LOG SPLITTER WITH CARE
Always clean the unit after each use. Keep the log splitter clean for best and safest
performance. Follow the instructions for lubricating. Inspect all hydraulic seals, hoses and
couplers for leaks prior to use. Control levers and power switch must be kept clean, dry and
free from oil and grease at all times.
MAKE THE WORKSHOP CHILDPROOF
Lock the workshop or garage. Store the log splitter away from children and others not
qualied to use it.
MAKE THE WORKSHOP CHILDPROOF
Lock the workshop or garage. Store the log splitter away from children and others not
qualied to use it.
FOR YOUR SAFETY
Do not remove or tamper with any of the machines protection or safety devices or modify
the log splitter in any way.
TABLE OF CONTENTS
Safety Warnings & Cautions .….….….….….….….….….….….…………………………………………………………………..........2
Specications ..........................….….….….…………….….….….….……………………………………………………………….…….....5
Package Contents...................….….….……………………………….….….….….….………………………………………………..........6
Intended Use & Safety Notes….….….….….….….….……………………………………………………………………………........7
Unpacking & Assembly ….….….….….….….….….….….….….…………………………………………………………………. .....9
Log Splitter Operation.................................…….……….….….….….….….….….….…………………………………………………….....12
Electrical Connections ..............................….….….….….….….….….….….….….….….…………………………………....................................14
Log Splitter Maintenance..…….….….….….….….….….….….….….………………………………………………………. .................15
Trouble Shooting……...................….….….….….….….….….….….………………......………………………………………………….16
Parts Schematic .....…………….….….….….….….….….….….….….….….….……………………………...........................................................18
Declaration of Conformity .....……….….….….….….….….….….….….….….……………………………...........................................................21
801 LSV 8 Ton Electric Logsplitter
5
Original Instructions Version August 19
DESCRIPTION OF MACHINE
The log splitter is designed to be used in a domestic application.
The log splitter is designed exclusively for the following applications:
-Splitting freshly cut timber that does not exceed the dimensions specied in the technical data.
APPLICATION CONDITIONS
This log splitter is designed to operate under ambient temperatures between +5ºC and 40ºC and for installation at altitudes no more
than 1000m above M.S.L. The surrounding humidity should be less than 50% at 40ºC. It can be stored or transported under ambient
temperatures between -25ºC and 55ºC.
SPECIFICATIONS
Model Number 801 LSV
Motor 3000W - 230V
Maximum Log Length 550mm
Log Diameter 10cm - 30cm
Maximum Force 8 Ton
Hydraulic Oil Capacity 4 L
Ram Travel 550mm
Forward Speed 3.1cm / sec.
Retract Speed 17.3cm / sec.
Noise Level
Overall Sizes Depth 85cm
Width 94cm
Height 150cm
Weight 110kg
ELECTRICAL REQUIREMENTS
With a 230 Volt / 50Hz motor, the log splitter should be connected to a standard 230V+10% / 50Hz+1Hz. electrical supply as well as
a residual current device (RCD) with the maximum residual current Rated at 0.03A.
801 LSV 8 Ton Electric Logsplitter
6
Original Instructions Version August 19
1. Transport handles
2. Riving knife
3. Riving bar
4. Adjustable claws
5. Table
6. Oil dipstick
7. Wheels
8. Stroke setting bar
9. Control handle
10. Complete control arms
11. Tray table (lateral)
12. Combination switch/plug
13. Motor
14. Cover
1
2
3
4
5
6
7
8
9
10
11
13
14
12
801 LSV 8 Ton Electric Logsplitter
7
Original Instructions Version August 19
×2
×2
A
×6
×2
M6 ×16 ×4
C
×4
×2
B
×2
AB
C
D
E
GF
H
A. Splitter
B. Control arms
C. Adjustable claws
D. Additional retainers
E. Wheels
F. Enclosed accessories bag (A, B, C)
G. Operating manual
H. Table including tray tables
801 LSV 8 Ton Electric Logsplitter
8
Original Instructions Version August 19
4. Intended use
The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user /
operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this.
The equipment is to be operated only with suitable saw blades. It is prohibited to use any type of cutting-o wheel.
To use the equipment properly you must also observe the safety information, the assembly instructions and the operating
instructions to be found in this manual.
All persons who use and service the equipment have to be acquainted with this manual and must be informed about the
equipment’s potential hazards. It is also imperative to observe the accident prevention regulations in force in your area. The
same applies for the general rules of health and safety at work.
The manufacturer will not be liable for any changes made to the equipment nor for any damage resulting from such
changes.
• The hydraulic log splitter can only be used in a vertical position. Logs may only be split along the direction of the ber.
Log dimensions are: Log lengths 55 cm / Ø min. 10 cm, max. 30 cm
• Never split logs in horizontal position or against the direction of the ber.
• Observe the safety, working, and maintenance instructions of the manufacturer, as well as the dimensions given in the
chapter Technical data.
• The applicable accident prevention regulations as well as all generally recognized safety rules must be adhered to.
• Only persons who have been trained in the use of the machine and have been informed of the various dangers may
work with the machine and service or repair it. Arbitrary modications of the machine release the manufacturer from any
responsibility for resulting damage.
• The machine may only be used with original accessories and original tools of the manufacturer.
• Any other use exceeds authorization. The manufacturer is not responsible for any damages resulting from unauthorized
use; risk is the sole responsibility of the operator.
The machine may be operated only with original parts and original accessories of the manufacturer.
The safety, work and maintenance instructions of the manufacturer as well as the dimensions indicated in the Technical
Data section must be adhered to.
Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty
will be voided if the equipment is used in commercial, trade or industrial businesses or for equivalent purposes.
5. Safety notes
WARNING: When you use electric machines, always observe the following safety instructions in
order to reduce the risk of re, electric shock, and injuries.
Please read all the instructions before you work with this machine.
• Observe all safety notes and warnings attached to the machine.
• See to it that safety instructions and warnings attached to the machine are always complete and perfectly legible.
• Protection and safety devices on the machine may not be removed or made useless.
• Check electrical connection leads. Do not use any faulty connection leads.
• Before putting into operation check the correct function of the two-hand control.
• Operating personnel must be at least 18 years of age. Trainees must be at least 16 years of age, but may only operate the
machine under adult supervision.
• Wear working gloves when working.
• Caution when working: There is a danger to ngers and hands from the splitting tool.
• Use adequate supports when splitting heavy or bulky logs.
• Before starting any conversion, setting, cleaning, maintenance or repair work, always switch o the machine and
801 LSV 8 Ton Electric Logsplitter
9
Original Instructions Version August 19
disconnect the plug from the power supply.
• Connections, repairs, or servicing work on the electrical equipment may only be carried out by an electrician.
• All protection and safety devices must be replaced after completing repair and maintenance procedures.
• When leaving the work place, switch o the machine and disconnect the plug from the power supply.
6. Additional safety instructions
• The log splitter may only be operated by one person.
• Wear protective gear like safety goggles or other eye protection, gloves, safety shoes etc. to protect yourself from
possible injuries.
• Never split logs containing nails, wire, or other foreign objects.
• Already split wood and wood chips can be dangerous. You can stumble, slip or fall down. Keep the working area
tidy.
• While the machine is switched on, never put your hands on moving parts of the machine.
• Only split logs with a maximum length of 55 cm.
Remaining hazards
The machine has been built using modern technology in accordance with recognized safety
rules. Some remaining hazards, however, may still exist.
• The splitting tool can cause injuries to ngers and hands if the wood is incorrectly guided or supported.
• Thrown pieces can lead to injury if the work piece is not correctly placed or held.
• Injury through electric current if incorrect electric connection leads are used.
• Even when all safety measures are taken, some remaining hazards which are not yet evident may still be present.
• Remaining hazards can be minimized by following the safety instructions as well as the instructions in the chapter
Authorized use and in the entire operating manual.
• Health hazard due to electrical power, with the use of improper electrical connection cables.
• Release the handle button and switch o the machine prior to any operations.
• Avoid accidental starts of the machine: Do not press the start button while inserting the plug into
the socket.
• Use the tools recommended in this manual to obtain the best results from your machine.
• Always keep hands away from the work area when the machine is running.
7. Unpacking
Open the packaging and remove the device carefully.
Remove the packaging material as well as the packaging and transport bracing.
Check that the delivery is complete.
Check the device and accessory parts for transport damage.
In case of complaints the dealer must be informed immediately. Subsequent complaints will not be accepted.
If possible, store the packaging until the warranty period has expired.
Read the operating manual to make yourself familiar with the device prior to using it.
Only use original parts for accessories as well as for wearing and spare parts. Spare parts are available
from your specialized dealer.
Specify our part numbers as well as the type and year of construction of the device in your orders.
ATTENTION
The device and packaging materials are not toys!
Children must not be allowed to play with plastic bags, lm and small parts! There is a risk of
swallowing and suocation!
9. Attachment / Before starting the
equipment
9.1 Fitting the wheels (7) (accessories bag A)
• Insert the bolt through the wheel.
• Attach two washers.
• Now insert the bolt through the holes in the lower
part of the splitter (g. 3).
• Now x the bolt with a washer and a cotter pin.
• Finally t the small wheel cap
• Repeat this process on the other side.
801 LSV 8 Ton Electric Logsplitter
10
Original Instructions Version August 19
8. Attachment / Before starting the equipment
8.1 Fitting the wheels (7) (accessories bag A)
• Insert the bolt through the wheel.
• Attach two washers.
• Now insert the bolt through the holes in the lower
part of the splitter (g. 3).
• Now x the bolt with a washer and a cotter pin.
• Finally t the small wheel cap
• Repeat this process on the other side.
8.2 Fitting the table (5)
• Undo the star-grip screw (Fig. 4)
• Now fold out both side trays (11), as shown.
• Now t the table in the retainer intended (Fig. 6
(1) and re-tighten the star grip screws previously
loosened (Fig. 6 (2).
1
2