Mizuho osi 5803 User manual

MIZUHOSI 2009 1NW0498 Rev E
ADVANCED CONTROL BASE
FOR THE
MODULAR TABLE SYSTEM
OWNER’S MANUAL
Model 5803
This manual is written in five
languages in the following order:
(en) English
(es) Spanish
(fr) French
(de) German
(it) Italian
MIZUHO OSI
30031 AHERN AVENUE UNION CITY, CA 94587
Bus: 510-429-1500 Toll Free: 800-777-4674 Fax: 510-429-8500
WWW.MIZUHOSI.COM ·NEWHIPNEWS.COM · NEWSPINENEWS.COM

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IMPORTANT NOTICES
CAUTION: To ensure safe operation of the equipment, please READ THESE
INSTRUCTIONS COMPLETELY and keep this manual readily available for future
reference.
Carefully observe and comply with all warnings, cautions and instructions placed on the
equipment or described in this manual.
In this manual, the WARNING symbol is intended to alert the user to the presence
of important operation, maintenance, or safety instructions.
PROTECTION AGAINST ELECTRICAL SHOCK HAZARD:
This symbol indicates this equipment is an applied part, TYPE B in
accordance with IEC 60601-1 and is generally suitable for applications involving
external or internal contact with the patient, excluding the heart. The patient
circuit is connected to protective earth and this equipment should be connected
only to outlets with a protective earth ground.
This symbol indicates the external stud that is at the same potential as the
equipment chassis. If the AC power cable is not connected to an outlet with a
protective earth ground, this external stud should be connected to a protective
earth ground.
WARNING:
Proper preoperative and intraoperative procedures must be followed to prevent
venous stasis and pooling, pressure sore development, neuropathy, improper
electro-surgical tissue grounding, hypotension and hypothermia.
WARNING:
It is important to note that a Jackson Spinal Surgery or Imaging Table Top used
on the model 5803 Advanced Control Base must have gimbals. Earlier versions
of these table tops do not have gimbals. Use of table tops without gimbals on the
5803 Advanced Control Base can result in damage to the table and the base.
WARNING:
Prior to attempting to use the Modular Table Base, one should carefully review
this owners manual and keep a copy on file for further reference. It is
recommended that one also view the appropriate sections of the Modular Table
System instructional video provided with the table top.
This device is to be used by trained personnel only.

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TABLE OF CONTENTS
1.0 INTRODUCTION..................................................................................................................................................5
1.1 General Description.........................................................................................................................................5
1.2 Specifications....................................................................................................................................................5
1.3 Shipping.............................................................................................................................................................5
1.4 Storage ..............................................................................................................................................................6
1.5 Acceptance & Transfer....................................................................................................................................6
1.6 Inspection and Transfer...................................................................................................................................6
2.0 GLOSSARY of TERMS......................................................................................................................................7
3.0 CONTROLS IDENTIFICATION.........................................................................................................................8
3.1 Base Orientation...............................................................................................................................................9
3.2 Model Number and Serial Number................................................................................................................9
4.0 BASIC OPERATION.........................................................................................................................................10
4.1 Casters.............................................................................................................................................................10
4.2 Hand Pendant.................................................................................................................................................11
4.3 5803 Advanced Base Controls.....................................................................................................................13
4.3.1 Rotation Safety Lock ..................................................................................................................................13
4.3.2 180° Rotation Lock Indicator.....................................................................................................................14
4.3.3 Tilt Drive Status Indicator...........................................................................................................................14
4.4 Synchronizing The Lateral Tilt Function......................................................................................................15
4.5 Tabletop Coupling Procedure.......................................................................................................................17
4.6 Patient Transfer..............................................................................................................................................19
4.7 Table Top Coupling Procedure With Top In Place....................................................................................19
4.8 Patient Rotation..............................................................................................................................................20
4.9 Rotation Lock System....................................................................................................................................20
4.10 Rotation Procedure......................................................................................................................................20
4.11 Retracting The Base For Storage..............................................................................................................21
4.12 Table Top on the Base................................................................................................................................22
5.0 PRE-OPERATIONAL FUNCTION CHECK...................................................................................................23
6.0 CLEANING and MAINTENANCE...................................................................................................................24
6.1 Cleaning and Disinfecting.............................................................................................................................24
6.2 Lubrication.......................................................................................................................................................24
6.3 Preventative Maintenance ............................................................................................................................25
7.0 THE ELECTRICAL SYSTEM...........................................................................................................................26
7.1 Power Cord.....................................................................................................................................................26
7.2 ON/OFF Power/Circuit-Breaker Switch.......................................................................................................26
7.3 Power ON / Fault / Battery Status Lights....................................................................................................26
7.4 Battery Recharging........................................................................................................................................26
8.0 TROUBLESHOOTING......................................................................................................................................27
8.1 Electrical System............................................................................................................................................27
8.2 Functional Guide............................................................................................................................................28
9.0 REMOVAL and REPLACEMENT of COMPONENTS.................................................................................30
9.1 Head end Cover .............................................................................................................................................30
9.2 Foot End Cover...............................................................................................................................................31
9.3 Hand Pendant Module...................................................................................................................................31
9.4 Batteries...........................................................................................................................................................32
9.5 Power Supply Replacement.........................................................................................................................34
9.6 Controller Circuit Board Replacement.........................................................................................................34
9.7 On-Off Power Switch / Circuit Breaker Replacement...............................................................................35
9.8 Head End Assembly ......................................................................................................................................35
9.9 Head End Tilt Motor.......................................................................................................................................35
9.10 Foot End Rotation Safety Lock Motor.......................................................................................................35
9.11 Head End or Foot End Column..................................................................................................................36
9.12 Retractable Center Beam...........................................................................................................................36
9.13 Casters ..........................................................................................................................................................36

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10.0 ADJUSTMENT of COMPONENTS...............................................................................................................37
HEAD END ............................................................................................................................................................37
10.1 Tilt Actuator Rod End Position...................................................................................................................37
10.2 180° Rotation Lock Sensor.........................................................................................................................37
10.3 Home & Tilt Left/Right Sensors..................................................................................................................38
10.4 Head end Slider Adjustment Procedure...................................................................................................39
10.5 Rotation Safety Lock....................................................................................................................................40
10.6 Rotation Safety Lock (Brake) “ON” Sensor Setting.................................................................................41
11.0 Mizuho OSI TECHNICAL SERVICE............................................................................................................42
11.1 Contact for Parts and Service....................................................................................................................42
11.2 Instant Support Value Package .................................................................................................................42
11.3 To order Replacement Parts (RP).............................................................................................................42
11.4 To return damaged parts (RGA)................................................................................................................42
11.5 To send a part for repair (RA)....................................................................................................................43
11.6 EC Authorized Representative...................................................................................................................43
11.7 Replacement / Spare Parts List.................................................................................................................44
11.8 Replacement Parts......................................................................................................................................45
11.9 INTERCONNECT DIAGRAM....................................................................................................................46

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1.0 INTRODUCTION
1.1 General Description
This manual describes the use, maintenance, and repair of the Modular Table System
(MTS) 5803 Advanced Control I-Base, DC (5803 Base). It is the primary component of
the system designed to support patients for a variety of surgical procedures. The 5803
Base is designed to hold a table top that will provide a patient support that is free of any
obstructions that might compete for space with a fluoroscopic C-Arm. There are five
procedure-specific table tops: Jackson Spinal, Radiolucent Imaging, Orthopedic
Trauma, Endourology and Maximum Access Lateral Top available for use on the MTS
Base.
1.2 Specifications
Maximum Patient Weight: Table top specific but not to exceed 500 lbs
Height Range of Base 34 - 48 inches (83.36 – 121 centimeters)
Trendelenburg Range 103
Reverse Trendelenburg 10° ±3°
Range
Powered Lateral Roll 253
Power Input (configurable)
o100 VAC at 50/60 Hz
o120 VAC at 60 Hz
o230 VAC at 50 Hz
ointernal battery power
Compatible Tabletops All MTS tops equipped with gimbals.
Maximum Length 102 inches (259 cm)
Retracted Length 64 inches (162 cm)
Width 32 inches (81 cm)
Maximum tilt torque 55 ft-lb
Maximum brake torque 93 ft-lb
Duty Cycle 4% or 2.5 minutes continuously per hour
1.3 Shipping
The 5803 Base must be shipped in a manner that prevents damage to its structural
elements, caster wheels, electronics, and operating controls. Contact with solid objects
in the environment must be prevented during shipment and storage, except at the four
casters. Banding for lateral constraint is to be limited to the base structure. Additionally,
banding of the head end assembly to prevent movement of the trolley is necessary. It is
also necessary to fully crate the 5803 Base to assure that no impact with foreign solid
objects will be made during transit. The 5803 Base is to be shipped in an environment
within the following limits:
Ambient temperature -4°F to 122°F (-20° C to +50° C)
Relative humidity from 10% to 100%, including condensation
Atmospheric pressure from 50 to 110 kPa.

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1.4 Storage
When not in use, store in a clean, dry environment with temperature between 32°F and
120°F (0° C to 49°C).
It is recommended that the 5803 Base be stowed with the power cord plugged into a
proper AC receptacle with the on/off power-switch “on” to assure batteries are fully
charged and ready for service.
If recharge is required, charge a minimum of 3 hours. A full charge should be
available after 18 hours.
1.5 Acceptance & Transfer
Upon receipt of your table, remove the table from the shipping crate following the
unpacking instructions. Visually inspect all surfaces for freight damage. Check each
caster for proper rolling operation.
NOTE: Any freight damage must be reported to the freight carrier immediately upon
delivery. It is the responsibility of the recipient to make freight damage claims.
1. Read the model/serial number identification label found at the head end of the base
(see figure 4) to confirm the serial number and the input power requirements.
2. Perform pre-op function check; see section 5.0.
1.6 Inspection and Transfer
Before use, inspect the device for possible damage, excessive wear or non-functioning
parts. Carefully inspect all critical, inaccessible areas, joints, electrical cords and all
movable parts for possible damage or non-function.
Damaged or defective products should not be used or processed. Contact your local
MIZUHO OSI sales representative for repair or replacement.

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2.0 GLOSSARY of TERMS
This glossary of terms and technical procedures assume the patient is oriented with
their head at the head end of table and their feet at the foot end of table. The hand
pendant functions are oriented for this position only.
Head end of base, indicates the end of the table where the power cord, "On-Off" switch,
and Control Panel are located.
Foot end of base, indicates the opposite end of the table.
Column, refers to one of two main column structures that support the tabletop.
Left side of the base, refers to the base as you stand at the head end of table.
Right side of the base, refers to the table as you stand at the front of column.
Raise the column, refers to raising the height of the column. This also corresponds to
Height Up.
Lower the column, refers to lowering the height of the column. This also corresponds to
Height Down.
Left lateral roll (tilt), refers to tilting the table top to the left when standing at the head
end of the base facing the foot end.
Right lateral roll (tilt), refers to tilting the table top to the right when standing at the head
end of the base facing the foot end.
Trendelenburg, refers to lowering the head end below the foot end.
Reverse trendelenburg, refers to lowering the foot end below the head end.
Hospital Grade, outlet refers to a 120VAC outlet properly wired with earth ground:
Neutral to Common = 120VAC; Neutral to Ground = 120VAC; Common to Ground less
than zero point five 0.5 VAC.

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3.0 CONTROLS IDENTIFICATION
The major components of the 5803 Advanced Control Base are identified in the
following figures.
Figure 1: 5803 Advanced Control Base - Side View
H-Frame in Storage Bracket
H-Frame
Locking Caster Steer Caster
Head end Foot End
Center Bea
m
Retracting Lock Knob
Figure 2: 5803 Advanced Control Base - Head End View
Hand Pendant
Power Cord
Storage Wrap
Tilt Drive
Status Switch
Locking
Caster
On/Off Switch – Identification Label
Locking
Caster
180° Rotation
Lock
Quiver
T-Pin Storage
Figure 3: 5803 Advanced Control Base - Foot End View
Locking Caster
Steer Caster
Quiver
T-Pin Storage
Traction Arc
Interlocking
Switch

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3.1 Base Orientation
The control end of the base is considered the head end, and the opposite end is the foot
end. The right side of the base is the side to the operator’s right when standing at the
head end looking toward the foot end. The general nomenclature and orientation of the
base is shown in figure 1, 2 and 3. Refer to the appropriate owners manual supplied
with each table top for table top component Identification and more detailed information
about the use of each table top.
3.2 Model Number and Serial Number
The model number and serial number are printed on the Identification label located at
the head end base. This label is located to the right of the on/off switch as shown
below.
Figure 4: Head End; Base Outside
Figure 5: Head End; Base Beam Side
Head end
Base
Beam Side
Power Cord
Plug In External Ground
Stud
Reset Button
Circuit Breaker
On/Off
Switch
Model/Serial
Number
Identification
Label
Head end
Base
Out Side
“Battery Status”
“Fault”, & Power lights

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4.0 BASIC OPERATION
The 5803 Advanced Control Base uses an external AC power source or internal,
rechargeable, battery power for operation. It uses AC power when plugged into a proper
AC receptacle and the on/off power-switch is in the “on” position. When not plugged in,
or AC power is lost, the 5803 Base will automatically switch over to internal battery
power. The batteries are automatically recharged whenever the 5803 Base is plugged
into an AC power source and the on/off power-switch is in the “on” position. Located
next to the on/off power-switch on the head end base (see figure 4) is the power on,
fault, and battery status lights.
WARNING:
When the power cord is removed and/or not plugged into an AC outlet, the
protective earth ground stud near the power entry module must be connected to
a proper earth ground during use.
WARNING:
All Locks must be engaged before a patient transfer is performed.
4.1 Casters
Each base is equipped with three (3) locking casters and one (1) steer caster. The
steer caster functions to allow the table to roll along a straight path when pushed from
the head end. The steer caster is located on the right side of the foot end. The steer
caster has a green label marked “Steer”. To lock the table base securely in place, it is
necessary to engage the lock on each of the four (4) casters.
To lock a caster lock, step on the lock tab until you hear an audible click and the tab
remains in the down or locked position (see figure 6). To unlock the caster, push the
unlock button. When the unlock button is pressed, the tab will click back to the original
unlocked position (see figure 7).
Figure 6: Locked Caster Figure 7: Unlocked Caster
To Unlock
Unlock
Button
To Lock
Lock
Tab